AIR PREPARATION UNITS 3/4" NPT & 1" NPT SERIES

Transcription

1 PNEUMATIC GROUP AIR PREPARATION UNITS 3/" NPT & " NPT SERIES 6 0, 0,6 0, 0,8 8 0,0 0 0 bar 6 0, 0,6 0, 0,8 8 0,0 0 0 bar 83

2 6 0, 0,6 0, 0,8 8 0,0 0 0 bar 6 0, 0,6 0, 0,8 0,0 0 0 bar 8 Port size Recommended flow Maximum flow Type Page No. (l/min)* (l/min) 3/" NPT XFRL-3/-US Air preparation units " NPT XFRL--US 3/" NPT XKL-3/-US " NPT XKL--US Filter-regulator 3/" NPT XK-3/-US " NPT XK--US 89- Filter-waterseparator 3/" NPT XF-3/-US " NPT XF--US 9-9 Pressure regulating valve 3/" NPT XR-3/-US " NPT XR--US /" NPT XL-3/-US Oil mist lubricator " NPT XL--US Pilot operated valve 3/" NPT XRV-3/-US " NPT XRV--US / way shut-off valve Start-stop valve 3/" NPT 3500 >0000 XDV-3/-US " NPT 5000 >0000 XDV--US 3/" NPT XDS-3/-US " NPT XDS--US The right to introduce technical modifications is reserved 8

3 The right to introduce technical modifications is reserved Characteristics Pressures quoted as gauge pressure System Air preparation unit comprising filter-water-separator, diaphragm-type pressure regulating valve and oil mist lubricator *) Type XFRL-3/-US XFRL--US Port size 3/" NPT " NPT Max. condensate cm capacity Condensate drainage Standard: manual On request: semiautomatic with pressure relief or fully automatic Max. oil capacity cm Oil refilling Standard: manual - also during operation On request: bowl with automatic refilling Installation Vertical Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +50 at 0 bar on request) Weight (mass) kg 5.70 Pneumatic Characteristic ) Operating pressure p min bar 0 range - inlet pressure p max bar 0 Operating pressure p min bar 0.5 range - outlet pressure p max bar 0 Recommended flow ) Q n l/min m 3 /h Maximum flow 3) Q n l/min m 3 /h 0 50 ) For further characteristics see pages ) at 6 bar and 5 m/s 3) at p =0 bar on p =6.3 p = bar *) Use only recommended oils with viscosity VG3 to ISO 38 (3 mm /s at 0 C) or HOERBIGER special oil, Order No.: KY 8766 Flow Characteristics Type: XFRL--US p (bar) ,3 8 v= 5m/s Q n (l/min) Air Preparation Unit 3/" NPT, " NPT Standard with metal bowl XFRL Air preparation unit comprising: Filter-water-separator Diaphragm-type pressure regulating valve Oil mist lubricator Gauge Mounting bracket Modular system Modern design 6 0, 0,6 0, 0,8 0,0 0 0 bar 8 For single units see pages

4 Dimensions (mm) Porting block kit to provide unlubricated air Porting block 35 deep 8,5 7, deep 30 9 M / NPT G/ 5 deep deep ø8 Order No.: PL 777, PL 77 Dimensions (mm) Type: XFRL-3/-US XFRL--US ø ca. 36 ** Version-A (automatic drainage) * ø9 33 9,5 min. 30 mm for filter changing * Two opposite gauge ports /" NPT ** On delivery the plug screw is not assembled. = oil adjusting screw = oil refilling plug Order Instructions Description Port size Type Order No. Basic model 3/" NPT XFRL-3/-US PB 3609-N00 Basic model " NPT XFRL--US PB 369-N00 With semiautomatic drainage 3/" NPT XFRL-3/-H-US PB 3609-N0 With semiautomatic drainage " NPT XFRL--H-US PB 369-N0 With automatic drainage 3/" NPT XFRL-3/-A-US PB 3609-N05 With automatic drainage " NPT XFRL--A-US PB 369-N05 Description Order No. Porting block kit 3/" NPT PL 777 Porting block kit " NPT PL 77 3/ way shut-off valve 3/" NPT, " NPT PB 3389-N00, PB 3399-N00 Solvent resistant sight glass PL 577 * All products available in metric ports 86

5 Characteristics Pressures quoted as gauge pressure System Air preparation unit comprising filterregulator and oil mist lubricator *) Type XKL-3/-US XKL--US Port size 3/" NPT " NPT Max. condensate cm capacity Condensate drainage Standard: manual On request: semiautomatic with pressure relief fully automatic Max. oil capacity cm Oil refilling Standard: manual - also during operation On request: bowl with automatic refilling Installation Vertical Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +50 at 0 bar on request) Weight (mass) kg. Pneumatic Characteristic ) Operating pressure p min bar 0 range - inlet pressure p max bar 0 Operating pressure p min bar 0.5 range - outlet pressure p max bar 0 Recommended flow ) Q n l/min m 3 /hh Maximum flow 3) Q n l/min m 3 /h ) For further characteristics see pages ) at 6 bar and 5 m/s 3) at p =0 bar on p =6.3 p = bar *) Use only recommended oils with viscosity VG3 to ISO 38 (3 mm /s at 0 C) or HOERBIGER special oil, Order No.: KY 8766 Air Preparation Unit 3/" NPT, " NPT Standard with metal bowl Degree of moisture separation 96% XKL Air preparation unit comprising: Filter-regulator Oil mist lubricator Gauge Mounting bracket The right to introduce technical modifications is reserved Modular system Modern design Version with NPTF thread 6 0, 0,6 0, 0,8 0,0 0 0 bar 8 For single units see pages

6 Dimensions (mm) Type: XKL-3/-US XKL--US 60 Coupling kit for connecting single units ø Order No.: PL 5670 ** ø9 3/ way shut-off valve ,5 * min. 30 mm for filter changing Version-A (automatic drainage) Order No.: XDV-3/-US: PB 3389-N00 XDV--US: PB 3399-N00 * Two opposite gauge ports /" NPT ** On delivery the plug screw is not assembled. Order Instructions Description Port size Type Order No. Basic model 3/" NPT XKL-3/-US PB 39-N00 Basic model " NPT XKL--US PB 359-N00 With semiautomatic drainage 3/" NPT XKL-3/-H-US PB 39-N0 With semiautomatic drainage " NPT XKL--H-US PB 359-N0 With automatic drainage 3/" NPT XKL-3/-A-US PB 39-N05 With automatic drainage " NPT XKL--A-US PB 359-N05 Description Order No. Porting block kit 3/" NPT PL 777 Porting block kit " NPT PL 77 3/ way shut-off valve 3/" NPT, " NPT PB 3389-N00, PB 3399-N00 Solvent resistant sight glass PL 577 Coupling kit PL 5670 Regulator spring for operating pressure 6 bar PL 6570 Gauge, Ø 63 mm, 0-0 bar, /" NPT KZ 887 Mounting kit PL 5669 * All products available in metric ports 88

7 The right to introduce technical modifications is reserved Characteristics Pressures quoted as gauge pressure System Cyclone system with filter element, combined with a diaphragm-type pressure regulating valve (spring loaded) with flow compensation and secondary pressure relief Type XK-3/-US XK--US Port size 3/" NPT " NPT Pore size of filter µm Standard: 30 element 5 Max. condensate cm capacity Condensate drainage Standard: manual semiautomatic with pressure relief or fully automatic Installation Vertical Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +50 at 0 bar on request) Weight (mass) kg.8 Pneumatic Characteristic Operating pressure p min bar 0 range - inlet pressure p max bar 0 Operating pressure p min bar 0.5 range - outlet pressure p max bar 0 Min. pressure difference p -p bar 0. Hysteresis p =0/p =0 bar 0.6 Hysteresis p =0/p =0 bar 0.3 Recommended flow ) Q n l/min m 3 /hh Maximum flow ) Q n l/min m 3 /h Degree of moisture η % separation at recommended flow ) at 6 bar and 5 m/s ) at p =0 bar on p =6.3 p = bar Filter- Regulator 3/" NPT, " NPT Pressure regulating valve with filter-water-separator Standard with metal bowl Degree of moisture separation 96% XK Modular system Modern design Version with NPTF thread Filter-regulator with flow compensation and secondary pressure relief, handwheel lockable For single units see pages For air preparation units see pages

8 Dimensions (mm) Type: XK-3/-US, XK--US ø Coupling kit for connecting single units 9 ca *,5 ** Order No.: PL 5670 ca. 9 ø9 3/ way shut-off valve Version-A (automaticdrainage) min. 30 mm for filter changing * Two opposite gauge ports /" NPT ** On delivery the plug screw is not assembled. Order No.: XDV-3/-US: PB 3389-N00 XDV--US: PB 3399-N00 Order Instructions Description Port size Type Order No. Basic model 3/" NPT XK-3/-US PB 3369-N00 Basic model " NPT XK--US PB 3379-N00 With filter element 5 µm 3/" NPT XK-3/-5-US PB 3369-N6 With filter element 5 µm " NPT XK--5-US PB 3379-N6 With semiautomatic drainage 3/" NPT XK-3/-H-US PB 3369-N0 With semiautomatic drainage " NPT XK--H-US PB 3379-N0 With automatic drainage 3/" NPT XK-3/-A-US PB 3369-N0 With automatic drainage " NPT XK--A-US PB 3379-N0 With adapter for keylock 3/" NPT XK- 3/-X-US on request With adapter for keylock " NPT XK--X-US on request Description Order No. Porting block kit 3/" NPT PL 777 Porting block kit " NPT PL 77 3/ way shut-off valve 3/" NPT, " NPT PB 3389-N00, PB 3399-N00 Solvent resistant sight glass PL 577 Coupling kit PL 5670 Manometer, Ø 63 mm, 0-0 bar, /" NPT (HOERBIGER-design) KG 800 Mounting kit PL 5669 * All products available in metric ports

9 Characteristics Pressures quoted as gauge pressure System Cyclone system and downstream filter element (XF), Dust filter (XFD) Type XF-3/-US XFD-3/-US XF--US XFD--US Port size 3/" NPT " NPT Max. condensate cm capacity Pore size of filter µm Standard: 30 element 5 and (XFD-US) Condensate drainage Standard:manual semiautomatic (XF-US) (pressure relief) and fully automatic (XF-US) Installation Vertical Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +50 at 0 bar on request) Weight (mass) kg.0 Pneumatic Characteristic Operating pressure p min bar 0 range p max bar 0 Recommended flow ) Q n l/min m 3 /h Maximum flow ) Q n l/min m 3 /h Degree of moisture η % 96 * 96 * separation at recommended flow ) at 6 bar and 5 m/s * only solid particles > 99 % related to µm ) at p =6.3 bar and p= bar Filter- Water- Separator, Dust Filter 3/" NPT, " NPT Standard with metal bowl Degree of moisture separation 96% >99 % (XFD-US) XF XFD The right to introduce technical modifications is reserved XF: Filter-water-separator with cyclone system and downstream filter element. XFD: Dust filter with large filter surface for long service life. For compressed air system with air dryers. Modular system Modern design For single units see pages For air preparation units see pages

10 Dimensions (mm) Type: XF-3/-US XF--US Flow Characteristics Type: XF--US 70 0 p (bar) 8 v= 5m/s Version-A (automatic drainage) 33 9,5 ø Coupling kit for connecting single units 0000 Q n (l/min) min. 30 mm for filter changing Order No.: PL 5670 Order Instructions Description Port size Type Order No. Basic model 3/" NPT XF-3/-US PB 309-N00 Basic model " NPT XF--US PB 39-N00 With filter element 5 µm 3/" NPT XF-3/-5-US PB 309-N6 With filter element 5 µm " NPT XF--5-US PB 39-N6 With filter element µm 3/" NPT XFD-3/--US PB 309-N70 With filter element µm " NPT XFD---US PB 39-N70 With semiautomatic drainage 3/" NPT XF-3/-H-US PB 309-N0 With semiautomatic drainage " NPT XF--H-US PB 39-N0 With automatic drainage 3/" NPT XF-3/-A-US PB 309-N0 With automatic drainage " NPT XF--A-US PB 39-N0 Description Order No. Mounting kit PL 5669 Coupling kit PL 5670 Porting block kit 3/" NPT PL 777 Porting block kit " NPT PL 77 3/ way shut-off valve 3/" NPT, " NPT PB 3389-N00, PB 3399-N00 * All products available in metric ports 9

11 Characteristics Pressures quoted as gauge pressure System Diaphragm-type pressure regulating valve (spring loaded) with flow compensation and secondary pressure relief Type XR-3/-US XR--US Port size 3/" NPT " NPT Installation In any position Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +60 on request) Weight (mass) kg.80 Pneumatic Characteristic Operating pressure p min bar 0 range - inlet pressure p max bar 6 Operating pressure p min bar 0.5 on request 0.5 ) range - outlet pressure p max bar 0 6 Min. pressure difference p -p bar 0. Hysteresis p =0/p =0 bar 0.6 Hysteresis p =0/p =0 0. Recommended flow ) Q n l/min m 3 /h Maximum flow 3) Q n l/min m 3 /h ) at 6 bar and 5 m/s ) By the use of special springs, the outlet pressure can be precisely regulated in the specified p range 3) at p =0 bar on p =6.3 p = bar Pressure Regulating Valve 3/" NPT, " NPT XR The right to introduce technical modifications is reserved Flow Characteristics Type: XR--US p (bar) v= 5m/s 8 6, Q n (l/min) Outlet Pressure Variation with Fluctuating Inlet Pressure p (bar) 3,6 3, 3, 3,0,8,6, 3000 (l/min) 0 (l/min) p (bar) Diaphragm-type pressure regulating valve (spring loaded) with secondary pressure relief and flow compensation, handwheel lockable Modular system Modern design For single units see pages For air preparation units see pages

12 0 Gauge Ø 63 mm, 0-0 bar, /" NPT Coupling kit for connecting single units bar 8 bar 9 Order No.: KG 800 (Pages -3) Order No.: PL 5670 Dimensions (mm) Type: XR-3/-US XR--US ø6 97 Key lock complete Order No. PL 77 9 ca *,5 ** Version-X * Two opposite gauge ports /" NPT ** On delivery the plug screw is not assembled. Order Instructions Description Port size Type Order No. Basic model 3/" NPT XR-3/-US PB 39-N00 Basic model " NPT XR--US PB 339-N00 With adapter for keylock 3/" NPT XR-3/-X-US PB 39-N06 With adapter for keylock " NPT XR--X-US PB 339-N06 Description Order No. Mounting kit PL 5669 Coupling kit PL 5670 Gauge, Ø 63 mm, 0-0 bar, /" NPT (HOERBIGER-design) KG 800 Porting block kit 3/" NPT PL 777 Porting block kit " NPT PL 77 Keylock complete PL 77 3/ way shut-off valve 3/" NPT, " NPT PB 3389-N00, PB 3399-N00 Regulator spring for operating pressure 6 bar Note: use only for special applications PL 6570 * All products available in metric ports 9

13 Characteristics Pressures quoted as gauge pressure System Oil mist lubricator with flow compensation *) Type XL-3/-US XL--US Port size 3/" NPT " NPT Oil/air ratio Degressive (number of drops per minute remains constant) Max. oil capacity cm Oil refilling Standard: manual - also during operation On request: bowl with automatic refilling Installation Vertical Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +50 at 0 bar on request) Weight (mass) kg.60 Pneumatic Characteristic Operating pressure p min bar 0 range p max bar 0 Recommended flow ) Q n l/min m 3 /h Maximum flow ) Q n l/min m 3 /h ) at 6 bar and 5 m/s ) at p =6.3 bar and p = bar Flow Characteristics *) Use only recommended oils with viscosity VG3 to ISO 38 (3 mm /s at 0 C) or HOERBIGER special oil, Order No.: KY 8766 Oil mist lubricato 3/" NPT, " NPT Standard with metal bowl XL Type: XL--US p (bar),,,0 0,8 0,6 0, 0, bar bar 6 bar 8 bar The right to introduce technical modifications is reserved Oil/Air Ratio Type: XL--US drops /m 3 air dr./min 5 dr./min 5000 Q n (l/min) Min. Operating Conditions Type: XL--US p (bar) Oil mist lubricator with flow compensation (number of drops per minute is constant) Modular system Modern design 0, =5 drops = drops Q n (l/min) Q n (l/min) For single units see pages For air preparation units see pages

14 Made in Germany Dimensions (mm) Type: XL-3/-US XL--US Air hydraulic pumptyp LHP-US LHP Order No.: PB 0599-N000 aprox.50 ø9 Bowl with oil level control (float-type switch) Version -F (Bowl with /"NPT G automatic refilling) = oil adjusting screw = oil refilling plug Order No.: PL 607 Order Instructions Description Port size Type Order No. Basic model 3/" NPT XL-3/-US PB 39-N00 Basic model " NPT XL--US PB 359-N00 With automatic oil refilling 3/" NPT XL-3/-F-US PB 39-N0 With automatic oil refilling " NPT XL--F-US PB 359-N0 Description Order No. Mounting kit PL 5669 Coupling kit PL 5670 Porting block kit 3/" NPT PL 777 Porting block kit " NPT PL 77 Air hydraulic pump LHP-US PB 0599-N000 Solvent resistant sight glass PL 577 Bowl with oil level control (floa-type switch) for XL-US PL 779 Bowl with automatic refilling for XL-US PL / way shut-off valve 3/" NPT, " NPT PB 3389-N00, PB 3399-N00 * All products available in metric ports 96

15 Characteristics Pressures quoted as gauge pressure System Pilot operated diaphragm-type pressure regulating valve with secondary pressure relief and flow compensation - suitable for remote control Type XRV-3/-US XRV--US Port size 3/" NPT " NPT Installation In any position Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +60 on request) Weight (mass) kg.5 Pneumatic Characteristic Operating pressure p min bar 0 range - inlet pressure p max bar 6 Operating pressure p min bar 0.5 range - outlet pressure p max bar 8 Min. pressure difference p -p bar 0. Hysteresis p =0/p =0 bar 0.6 Hysteresis p =0/p =0 bar 0. Recommended flow ) Q n l/min m 3 /h Maximum flow ) Q n l/min m 3 /h Own air usage Low (0.8 x p [l/min]) Recommended pilot SR-/-US pressure regulating valve ) at p = 6 bar and 5 m/s ) at p =0 bar on p =6.3 p = bar Pressure Regulating Valve 3/" NPT, " NPT XRV The right to introduce technical modifications is reserved Flow Characteristics p (bar) ,3 8 v= 5m/s Q n (l/min) Outlet Pressure Variation with Fluctuating Inlet Pressure p (bar) 3,8 3,6 3, 3, 3,0,8,6, 3000 (l/min) 0 (l/min) p (bar) Pilot operated diaphragm-type pressure regulating valve with secondary pressure relief and flow compensation - suitable for remote control Modular system Modern design For filter-water-separator see pages 9-9 For pilot pressure regulating valve see pages

16 0 Dimensions (mm) Type: XRV-3/-US XRV--US 5 /"NPT G/ 6 06 A * G/ /"NPT* 60 55,5 **, deep *) Two opposilte gauge ports /" NPT **) On delivery the plug screw is not assembled. Gauge Ø 63 mm, 0-0 bar, /" NPT Coupling kit for connecting single units Recommended pilot pressure regulating valve Type SR-/-US bar 8 bar 9 Order No.: KG 800 (Pages -3) Order No.: PL 5670 Order No.: PB 59-N000 Order Instructions Description Port size Type Order No. Basic model 3/" NPT XRV-3/-US PB 369-N0 Basic model " NPT XRV--US PB 379-N0 Description Order No. Gauge, Ø 63 mm, 0-0 bar, /" NPT (HOERBIGER-design) KG 800 Mounting kit PL 5669 Coupling kit for connection AIRFIT X PL 5670 Recommended pilot pressure regulating valve SR-/-US PB 59-N000 3/ way shut-off valve 3/" NPT, " NPT PB 3389-N00, PB 3399-N00 * All products available in metric ports 98

17 Characteristics System Pressures quoted as gauge pressure 3/ way shut-off valve Mounting Direct assembly with any unit of series AIRFIT prestige with coupling kit Type XDV-3/-US XDV--US Port size 3/" NPT " NPT Installation In any position Medium and ϑ min C 0 (further temperatures ambient temperatures ϑ max C +60 at 0 bar on request) Weight (mass) kg.8 Pneumatic Characteristic Operating pressure p min bar 0 range p max bar 6 Recommended flow ) Q n l/min m 3 /h Maximum flow Q max l/min > 0000 > 0000 m 3 /h > 00 > 00 ) at p = 6.3 bar and 5 m/s 3/ Way Shut-off Valve 3/" NPT, " NPT (Ball valve) Actuation: Rotary switch XDV-3/-US XDV--US 3 Dimensions (mm) Standard version Type: XDV-US Version X (can be shut off) Type: XDV-..-X-US The right to introduce technical modifications is reserved ,5 0 * * ,5 0 * * Rotary switch can be turned Indication of positions Flow open, exhaust closed Inlet closed outlet exhausted Variante X: can be shut off in different modes Flow direction shown by arrow * On delivery the plug screw and silencer are not asembled. Order Instructions Description Port size Type Order No. Standardversion 3/" NPT XDV-3/-US PB 3389-N00 " NPT XDV--US PB 3399-N00 Version X 3/" NPT XDV-3/-X-US PB 3389-N0 ( can be shut off by lock ) " NPT XDV--X-US PB 3399-N0 Description Bestell-Nr. Coupling kit PL 5670 Mounting kit PL 5669 Lock, codable by customer KG 7 * All products available in metric ports 99

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19 Characteristics Pressures quoted as gauge pressure System Start-stop valve with pneumatic actuation and built-in exhaust silencer Type XDS-3/-US XDS--US Actuation Pneumatic Port size 3/" NPT " NPT Installation In any position Medium and ϑ min bar 0 (further temperatures ambient temperatures ϑ max bar +60 on request) Weight (mass) kg Pneumatic Characteristics Operating pressure p bar min range p bar 0 max Recommended flow ) Q n l/min m 3 /h Maximum flow ) Q max l/min m 3 /h ) at p = 6.3 bar and 5 m/s ) at p = 6.3 bar and p = bar Start- Stop Valve 3/" NPT, " NPT Actuation: Pneumatic XDS-..-US Flow time in start phase with adjustment screw fully open and 6.3 bar: 0.03 s/l Venting Time in Relation to Volume Pressure Reduction Venting Time from to (s) * 8 0.bar x V (l) = t (s) The right to introduce technical modifications is reserved 6 0.bar x V (l) = t (s) 0.bar 0.07 x V (l) = t (s) * Note: This calculation assumes short connections with NW 5 mm tubing directly after the XDS stop valve Installation Instructions Pneumatic pilot port /8"NPT G/8 for for start start valve valve Start-stop valve Pneumatic pilot port G/8 /8"NPT for start for start valve valve Start-stop valve The start function provides slow pressure build-up and the stop function provides venting in pneumatic equipment. Easily adaptable to customer's choice of colour and private labelling Thread available pressure build-up time adjustable Start and stop functions combined in one unit Pneumatic pilot port G/8 /8"NPT for stop for start valve valve Pneumatic pilot port G/8 /8"NPT for stop for start valve valve 0

20 Examples of Circuits Combined start/stop function Combined start/stop function with acknowledgment Start function Adjustment screw 3 3 e.g. S9 38RF-/8 NG Adjustment screw 3 3 Adjustment screw 3 3 e.g. S9 58RF-/8 e.g.. S9 38RF-/8 NO Dimensions (mm) Type: XDS-3/-US, XDS--US /8"NPT G/8 * "NPT (3/"NPT) G (G3/) 3 /"NPT G /8 3 "NPT (3/"NPT) "NPT G (G3/) G 0 5,5 75,5 * Adjustment screw for pressure build-up time (SW 3 socket screw) Note: Mounting bracket for p side is included as standard, but this bracket is only needed if a " NPT exhaust silencer is used. Please order standard bracket separately. Order Instructions Description Actuation Port size Type Order No. Start-stop valve pneumatic 3/" NPT XDS-3/-US PB 369-N00 " NPT XDS--US PB 379-N00 Description Coupling kit Mounting kit * All products available in metric ports Order No. PL5670 PL5669 0