HPS Centurion R Iron Core Reactors

Transcription

1 Installation, Operation, and Maintenance Guide HPS Centurion R Iron Core Reactors This manual covers the recommendations for the installation, operation and maintenance of Centurion R reactors. It is emphasized that these abbreviated instructions should be used in conjunction with all local and National codes and should be referenced accordingly. Page arnings 2 Safety Instructions 3 Part Number Key 4 Technical Specification 5 Selection Tables 6 Core and Coil Specification Charts 13 Enclosed Specification Charts 17 Receiving & Inspection 21 Lifting Procedures 21 Storage 22 Installation Precautions 22 Mechanical Installation 23 Electrical Installation 23 Frame size 24 Enclosure Style 27 Termination 29 Connection iagrams 30 ry-out 31 Location 32 Sound Levels 33 Field Testing 33 Maintenance 35 Cleaning 35 Field Service 36 isclaimer of Liability The recommended practices in this manual are for general applications and are supplied without liability for errors or omissions. Technical data are subject to change and any necessary corrections are included in subsequent editions. Special requirements should be referenced back to the manufacturer and/or their representative. *Note: this guide is Trilingual (English, French, Spanish) Literature No.: IOMGCR Issue ate: August 2014

2 ARNINGS 2 SAFETY INSTRUCTIONS 3 This guide covers the recommendations for the installation, operation and maintenance of reactors with or without enclosure. It is emphasized that these abbreviated instructions should be used in conjunction with all standards and local codes covering such work and should be referenced accordingly. These recommended practices are for general applications and any special requirements should be referenced back to the reactor manufacturer and/or their representative. It is further recommended that installation work be governed by ANSI/IEEE C This is the IEEE recommended practice for Installation, Application, Operation and Maintenance of Reactors. Important Note: Electrical equipment should be installed, operated, serviced, and maintained, only by qualified personnel. No responsibility is assumed by the manufacturer for any consequences arising out of the use of this material. This manual contains warnings to observe in order to ensure personal safety and prevent property damage. Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. The notices referring to personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. If more than one degree of danger is present, the warning representing the highest degree of danger will be used. ANGER ANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury, and/or substantial property damage. ARNING ARNING indicates a potentially hazardous situation which if not avoided, can result in death or serious injury, and/or substantial property damage. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury or property damage. NOTICE NOTICE indicates a potentially hazardous situation which, if not avoided, can result in property damage. Safety Precautions ANGER HAZAR OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Refer to nameplate for ratings. This equipment must only be installed and serviced by qualified electrical personnel. Follow all requirements in NFPA 70E and CSA 462 for safe work practice and personal protective equipment (PPE). Turn off all power supplying this equipment before working on or inside equipment. Always use a properly rated voltage sensing device to confirm power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury. 1. o not lift or move a reactor without proper equipment and experienced personnel. Lifting provisions are provided inside of the enclosure on the core/coil only. Always use lifting provisions provided by the manufacturer. 2. o not off-load the reactor until a full inspection has been completed. 3. Only use terminals for electrical connections. Uni-strut supports can be added in the field providing proper clearances are maintained. 4. Connections should only be made in accordance with the nameplate diagram or connection drawings. 5. Make sure all power (including back-fed control and capacitor charge) is disconnected and all windings are grounded before attempting any work on the reactor. 6. Make certain all line terminals are complete and tightened before energizing the reactor. 7. o not attempt to change any primary or secondary connections while the reactor is energized. 8. o not remove any accessories or cover plates while the reactor is energized. 9. No supply cables should come in contact with the core or coil or any live part except the terminal that it is intended for. Ensure that minimum clearances are maintained. (refer to Field Testing section) 10. This equipment must only be installed and serviced by qualified electrical personnel. 11. Follow all requirements in NFPA 70E and CSA 462 for safe work practice and personal protective equipment (PPE). 12. Replace all devices, doors, and covers before turning on power to this equipment. 13. Cover the core and coil with a suitable protective drop cloth if there is drilling, grinding, or painting to be done. 14. You are not allowed to perform any modification to the equipment (as this may affect warranty and cause a hazardous situation) without HPS s prior authorization.

3 4 5 Part Number Key Technical Specification C R X A E System Voltage Rating: 120 V, 208 V, 240 V, 480 V, 600 V, (690 V de-rated) Open or Enclosed C for E for Enclosed Relative Impedance Impedance Rating: Inductance: 1.5%, 3%, 5% - Nominal Inductance +15/-10% at rated current - 95% of nominal inductance at 110% of rated current - 80% of nominal inductance at 150% of rated current - 50% of nominal inductance at 200% of rated current Rated Current for ecimal i.e. 024 is 2.4 Product Line Cooling Method: Insulation System: Natural convection - 70ºC rise over average 50 C ambient for 130ºC Temperature Class - 115ºC rise over average 50 C ambient for 180ºC and 220ºC Temperature Classes Rated current is the RMS current. Selection tables are located on pages 6 to 12. The horse power and rms current in the selection table are based on NEC motor sizing table. Always check against the actual application s current requirements. Core and Coil units Specification charts are found on pages 13 to 16. Optional enclosure with hardware kits are sold separately and part numbers can be found in the speicifcaion table under heading Enclosure Part Number. Altitude (de-rating): Fundamental Frequency: ielectric Strength: Approvals: arranty: Per NEMA ST-20 50/60 Hz Rated 4000 Volts RMS (2200 Volts peak repetitive.) CE, CSA, UL 10 years Enclosed units Specification charts are found on pages 17 to page 20.

4 6 7 Selection Tables Selection Tables continued Single Phase HP Rating Single Phase Volt - 60 Hz 3% Impedance 5% Impedance Part Part CRX035BC CRX035BE 2.08 CRX035CC CRX035CE CRX075AC CRX075AE 4.16 CRX066CC CRX066CE CRX107BC CRX107BE 6.25 CRX0017AC CRX0017AE CRX0024CC CRX0024CE 8.33 CRX0022AC CRX0022AE CRX0024CC CRX0024CE 12.5 CRX167C CRX167E CRX0024AC CRX0024AE 16.7 CRX167BC CRX167BE 3 25 CRX0031AC CRX0031AE 25 CRX0024AC CRX0024AE CRX0059AC CRX0059AE 41.6 CRX0059CC CRX0059CE CRX0075AC CRX0075AE 62.5 CRX0059AC CRX0059AE CRX0114AC CRX0114AE 83.3 CRX0088AC CRX0088AE Three Phase HP Rating Three Phase 208 Volt - 60 Hz 3% Impedance 5% Impedance Part Part CRX024BC CRX024BE 2.4 CRX024C CRX024E CRX035AC CRX035AE 3.5 CRX035C CRX035E CRX046BC CRX046BE 4.6 CRX046CC CRX046CE CRX066BC CRX066BE 6.6 CRX066CC CRX066CE CRX075AC CRX075AE 7.5 CRX075C CRX075E CRX107BC CRX107BE 10.7 CRX107C CRX107E CRX167BC CRX167BE 16.7 CRX167C CRX167E CRX0024AC CRX0024AE 24 CRX0024CC CRX0024CE CRX0031BC CRX0031BE 31 CRX0031CC CRX0031CE CRX0046BC CRX0046BE 46 CRX0046CC CRX0046CE CRX0059AC CRX0059AE 59 CRX0059CC CRX0059CE HP Rating Single Phase Volt - 60 Hz 3% Impedance 5% Impedance Part Part CRX021AC CRX021AE 1.04 CRX0002CC CRX0002CE CRX024C CRX024E 2.08 CRX027AC CRX027AE CRX035BC CRX035BE 3.13 CRX024C CRX024E CRX0011CC CRX0011CE 4.17 CRX048AC CRX048AE CRX066CC CRX066CE 6.25 CRX0011CC CRX0011CE CRX107C CRX107E 8.33 CRX0011AC CRX0011AE CRX107BC CRX107BE 12.5 CRX0017AC CRX0017AE CRX0075AC CRX0075AE 75 CRX0075CC CRX0075CE CRX0088BC CRX0088BE 88 CRX0088CC CRX0088CE CRX0114AC CRX0114AE 114 CRX0114CC CRX0114CE CRX0143AC CRX0143AE 143 CRX0143C CRX0143E CRX0170BC CRX0170BE 170 CRX0170C CRX0170E CRX0211BC CRX0211BE 211 CRX0211CC CRX0211CE CRX0273BC CRX0273BE 273 CRX0273CC CRX0273CE CRX0343BC CRX0343BE 343 CRX0343CC CRX0343CE CRX0396BC CRX0396BE 396 CRX0396C CRX0396E CRX0528BC CRX0528BE 528 CRX0528CC CRX0528CE CRX0024CC CRX0024CE 20.8 CRX0021AC CRX0021AE CRX0052BC CRX0052BE 31.2 CRX0034AC CRX0034AE CRX0059CC CRX0059CE 41.6 CRX0052AC CRX0052AE

5 8 9 Selection Tables continued Selection Tables continued Three Phase HP Rating Three Phase 240 Volt - 60 Hz 3% Impedance 5% Impedance Part Part CRX024AC CRX024AE 2.4 CRX024CC CRX024CE CRX035BC CRX035BE 3.5 CRX035CC CRX035CE CRX046AC CRX046AE 4.6 CRX046C CRX046E CRX066AC CRX066AE 6.6 CRX066C CRX066E CRX075BC CRX075BE 7.5 CRX075CC CRX075CE CRX107AC CRX107AE 10.7 CRX107CC CRX107CE CRX167AC CRX167AE 16.7 CRX167CC CRX167CE CRX0024BC CRX0024BE 24 CRX0024C CRX0024E CRX0031AC CRX0031AE 31 CRX0031C CRX0031E CRX0046AC CRX0046AE 46 CRX0046C CRX0046E CRX0059BC CRX0059BE 59 CRX0059C CRX0059E CRX0075BC CRX0075BE 75 CRX0075C CRX0075E CRX0088AC CRX0088AE 88 CRX0088C CRX0088E CRX0114BC CRX0114BE 114 CRX0114C CRX0114E CRX0143BC CRX0143BE 143 CRX0143CC CRX0143CE CRX0170AC CRX0170AE 170 CRX0170CC CRX0170CE CRX0211AC CRX0211AE 211 CRX0211C CRX0211E CRX0273AC CRX0273AE 273 CRX0273C CRX0273E CRX0343AC CRX0343AE 343 CRX0343C CRX0343E CRX0396AC CRX0396AE 396 CRX0396CC CRX0396CE CRX0528AC CRX0528AE 528 CRX0528C CRX0528E Three Phase HP Rating Three Phase 480 Volt - 60 Hz 1.5% Impedance Part CRX024AC CRX024AE CRX035BC CRX035BE CRX046AC CRX046AE CRX066AC CRX066AE CRX075BC CRX075BE CRX107AC CRX107AE CRX167AC CRX167AE CRX0024BC CRX0024BE CRX0031AC CRX0031AE CRX0046AC CRX0046AE CRX0059BC CRX0059BE CRX0075BC CRX0075BE CRX0088AC CRX0088AE CRX0114BC CRX0114BE CRX0143BC CRX0143BE CRX0170AC CRX0170AE CRX0211AC CRX0211AE CRX0273AC CRX0273AE CRX0343AC CRX0343AE CRX0396AC CRX0396AE CRX0528AC CRX0528AE

6 10 11 Selection Tables continued Three Phase HP Rating Three Phase 480 Volt - 60 Hz 3% Impedance 5% Impedance Part Part CRX011AC CRX011AE 1.1 CRX011BC CRX011BE CRX016AC CRX016AE 1.6 CRX016BC CRX016BE CRX021AC CRX021AE 2.1 CRX021BC CRX021BE CRX0003AC CRX0003AE 3 CRX0003BC CRX0003BE CRX034AC CRX034AE 3.4 CRX034BC CRX034BE CRX048AC CRX048AE 4.8 CRX048BC CRX048BE CRX076AC CRX076AE 7.6 CRX076BC CRX076BE CRX0011BC CRX0011BE 11 CRX0011CC CRX0011CE CRX0014AC CRX0014AE 14 CRX0014BC CRX0014BE CRX0021AC CRX0021AE 21 CRX0021BC CRX0021BE CRX0027BC CRX0027BE 27 CRX0027CC CRX0027CE CRX0034AC CRX0034AE 34 CRX0034BC CRX0034BE CRX0040AC CRX0040AE 40 CRX0040BC CRX0040BE CRX0052BC CRX0052BE 52 CRX0052C CRX0052E CRX0065AC CRX0065AE 65 CRX0065BC CRX0065BE CRX0077AC CRX0077AE 77 CRX0077C CRX0077E CRX0096AC CRX0096AE 96 CRX0096BC CRX0096BE CRX0124AC CRX0124AE 124 CRX0124BC CRX0124BE CRX0156AC CRX0156AE 156 CRX0156BC CRX0156BE CRX0180AC CRX0180AE 180 CRX0180BC CRX0180BE CRX0240AC CRX0240AE 240 CRX0240BC CRX0240BE CRX0302AC CRX0302AE 302 CRX0302BC CRX0302BE CRX0361AC CRX0361AE 361 CRX0361BC CRX0361BE CRX0414AC CRX0414AE 414 CRX0414BC CRX0414BE CRX0477AC CRX0477AE 477 CRX0477BC CRX0477BE CRX0515AC CRX0515AE 515 CRX0515BC CRX0515BE CRX0590AC CRX0590AE 590 CRX0590BC CRX0590BE CRX0720AC CRX0720AE 77 CONSULT FACTORY CRX0840AC CRX0840AE 96 CONSULT FACTORY Selection Tables continued Three Phase HP Rating Three Phase 600 Volt - 60 Hz 3% Impedance 5% Impedance Part Part CRX0001AC CRX0001AE 1 CRX0001BC CRX0001BE CRX014AC CRX014AE 1.4 CRX014BC CRX014BE CRX018AC CRX018AE 1.8 CRX018BC CRX018BE CRX026AC CRX026AE 2.6 CRX026BC CRX026BE CRX027AC CRX027AE 2.7 CRX027BC CRX027BE CRX039AC CRX039AE 3.9 CRX039BC CRX039BE CRX061AC CRX061AE 6.1 CRX061BC CRX061BE CRX0009AC CRX0009AE 9 CRX0009BC CRX0009BE CRX0011AC CRX0011AE 11 CRX0011C CRX0011E CRX0017AC CRX0017AE 17 CRX0017BC CRX0017BE CRX0022AC CRX0022AE 22 CRX0022BC CRX0022BE CRX0027AC CRX0027AE 27 CRX0027C CRX0027E CRX0032AC CRX0032AE 32 CRX0032BC CRX0032BE CRX0041AC CRX0041AE 41 CRX0041BC CRX0041BE CRX0052AC CRX0052AE 52 CRX0052CC CRX0052CE CRX0062AC CRX0062AE 62 CRX0062BC CRX0062BE CRX0077BC CRX0077BE 77 CRX0077CC CRX0077CE CRX0099AC CRX0099AE 99 CRX0099BC CRX0099BE CRX0125AC CRX0125AE 125 CRX0125BC CRX0125BE CRX0144AC CRX0144AE 144 CRX0144BC CRX0144BE CRX0192AC CRX0192AE 192 CRX0192BC CRX0192BE CRX0242AC CRX0242AE 242 CRX0242BC CRX0242BE CRX0289AC CRX0289AE 289 CRX0289BC CRX0289BE CRX0336AC CRX0336AE 336 CRX0336BC CRX0336BE CRX0382AC CRX0382AE 382 CRX0382BC CRX0382BE CRX0412AC CRX0412AE 412 CRX0412BC CRX0412BE CRX0472AC CRX0472AE 472 CRX0472BC CRX0472BE CRX0960AC CRX0960AE 124 CONSULT FACTORY CRX1080AC CRX1080AE 156 CONSULT FACTORY CRX1200AC CRX1200AE 180 CONSULT FACTORY

7 12 13 Selection Tables continued HP Rating Three Phase 690 Volt - 60 Hz 2.6% Impedance 4.5% Impedance Part Part CRX0001AC CRX0001AE 1 CRX0001BC CRX0001BE CRX014AC CRX014AE 1.4 CRX014BC CRX014BE CRX018AC CRX018AE 1.8 CRX018BC CRX018BE CRX026AC CRX026AE 2.6 CRX026BC CRX026BE CRX027AC CRX027AE 2.7 CRX027BC CRX027BE CRX039AC CRX039AE 3.9 CRX039BC CRX039BE CRX061AC CRX061AE 6.1 CRX061BC CRX061BE CRX0009AC CRX0009AE 9 CRX0009BC CRX0009BE CRX0011AC CRX0011AE 11 CRX0011C CRX0011E CRX0017AC CRX0017AE 17 CRX0017BC CRX0017BE CRX0022AC CRX0022AE 22 CRX0022BC CRX0022BE CRX0027AC CRX0027AE 27 CRX0027C CRX0027E CRX0032AC CRX0032AE 32 CRX0032BC CRX0032BE CRX0041AC CRX0041AE 41 CRX0041BC CRX0041BE CRX0052AC CRX0052AE 52 CRX0052CC CRX0052CE CRX0062AC CRX0062AE 62 CRX0062BC CRX0062BE CRX0077BC CRX0077BE 77 CRX0077CC CRX0077CE CRX0099AC CRX0099AE 99 CRX0099BC CRX0099BE CRX0125AC CRX0125AE 125 CRX0125BC CRX0125BE CRX0144AC CRX0144AE 144 CRX0144BC CRX0144BE CRX0192AC CRX0192AE 192 CRX0192BC CRX0192BE CRX0242AC CRX0242AE 242 CRX0242BC CRX0242BE CRX0289AC CRX0289AE 289 CRX0289BC CRX0289BE CRX0336AC CRX0336AE 336 CRX0336BC CRX0336BE CRX0382AC CRX0382AE 382 CRX0382BC CRX0382BE CRX0412AC CRX0412AE 412 CRX0412BC CRX0412BE CRX0472AC CRX0472AE 472 CRX0472BC CRX0472BE Core and Coil Specification Charts RMS Amp Inductance (mh) atts Loss Height Slot iagram Figure Termination Style Ref. Frame Size Enclosure Part Number CRX0001AC x A CREN1 2.5 CRX0001BC x A CREN1 2.5 CRX011AC x A CREN1 2.5 CRX011BC x A CREN1 2.5 CRX014AC x A CREN1 2.5 CRX014BC x A CREN1 2.5 CRX016AC x A CREN1 2.5 CRX016BC x A CREN1 2.5 CRX018AC x A CREN1 2.5 CRX018BC x A CREN CRX0002CC x A CREN CRX021AC x A CREN1 2.5 CRX021BC x A CREN1 3 CRX024AC x A CREN1 3 CRX024BC x A CREN1 2.5 CRX024CC x A CREN1 3 CRX024C x A CREN1 3 CRX026AC x A CREN1 3 CRX026BC x A CREN1 3 CRX027AC x A CREN1 2.5 CRX027BC x A CREN1 3 CRX0003AC x A CREN1 3 CRX0003BC x A CREN1 3 CRX034AC x A CREN1 3 CRX034BC x A CREN1 3 CRX035AC x A CREN1 2.5 CRX035BC x A CREN1 2.5 CRX035CC x CREN1 11 CRX035C x A CREN1 3 CRX039AC x A CREN1 3 CRX039BC x A CREN1 3 4 CRX0004CC x A CREN CRX046AC x A CREN1 2.5 CRX046BC x A CREN1 2.5 CRX046CC x A CREN1 2.5 CRX046C x A CREN1 3 CRX048AC x A CREN1 3 CRX048BC x B CREN1 4.5 CRX061AC x A CREN1 3 CRX061BC x B CREN1 4.5 CRX066AC x A CREN1 2.5 CRX066BC x A CREN1 2.5 CRX066CC x A CREN1 3 CRX066C x B CREN1 4.5 CRX075AC x A CREN1 2.5 CRX075BC x C CREN1 4.5 CRX075CC x A CREN1 3 CRX075C x A CREN1 3 CRX076AC x B CREN1 4.5 CRX076BC x CREN CRX0008CC x CREN1 12 eight (lb) All dimensions in inches Refer to page for drawings

8 14 15 Core and Coil Specification Charts continued RMS Amp Inductance (mh) atts Loss Height Slot iagram Figure Termination Style Ref. Frame Size Enclosure Part Number CRX0009AC x B CREN1 4.5 CRX0009BC x CREN1 11 CRX107AC x C CREN1 4.5 CRX107BC x C CREN1 4.5 CRX107CC x C CREN1 4.5 CRX107C x C CREN1 4.5 CRX0011AC x C CREN1 5 CRX0011BC x C CREN1 4.5 CRX0011CC x CREN1 11 CRX0011C x CREN CRX0012CC x CREN CRX0014AC x C CREN1 4.5 CRX0014BC x CREN CRX167AC x C CREN1 4.5 CRX167BC x C CREN1 4.5 CRX167CC x CREN CRX167C x C CREN1 4.5 CRX0017AC x CREN CRX0017BC x CREN CRX0021AC x CREN CRX0021BC x CREN CRX0022AC x CREN1 11 CRX0022BC x CREN1 12 CRX0024AC x C CREN1 4.5 CRX0024BC x CREN1 12 CRX0024CC x CREN1 11 CRX0024C x CREN CRX0027AC x CREN CRX0027BC x CREN CRX0027CC x CREN CRX0027C x A CREN CRX0031AC x CREN CRX0031BC x CREN CRX0031CC x CREN1 12 CRX0031C x CREN CRX0032AC x CREN1 12 CRX0032BC x A CREN CRX0034AC x CREN CRX0034BC x B CREN CRX0035CC x B CREN CRX0040AC x CREN1 12 CRX0040BC x A CREN CRX0041AC x CREN CRX0041BC x B CREN CRX0045CC x B CREN All dimensions in inches Refer to page for drawings CRX0046AC x CREN1 11 CRX0046BC x CREN1 11 CRX0046CC x CREN CRX0046C x A CREN2 19 CRX0052AC x A CREN2 15 CRX0052BC x A CREN2 17 eight (lb) Core and Coil Specification Charts continued RMS Amp All dimensions in inches Refer to page for drawings Inductance (mh) atts Loss Height Slot iagram Figure Termination Style Ref. Frame Size Enclosure Part Number 52 CRX0052CC x B CREN2 25 CRX0052C x B CREN2 25 CRX0059AC x CREN CRX0059BC x A CREN2 18 CRX0059CC x A CREN2 16 CRX0059C x C CREN CRX0062AC x A CREN2 19 CRX0062BC x B CREN CRX0065AC x C CREN2 25 CRX0065BC x C CREN2 25 CRX0075AC x A CREN CRX0075BC x A CREN2 18 CRX0075CC x A CREN2 18 CRX0075C x C CREN2 21 CRX0077AC x C CREN CRX0077BC x C CREN2 25 CRX0077CC x E CREN2 30 CRX0077C x C CREN2 24 CRX0088AC x A CREN CRX0088BC x A CREN2 17 CRX0088CC x A CREN2 18 CRX0088C x C CREN CRX0096AC x C CREN2 24 CRX0096BC x N CREN CRX0099AC x C CREN2 26 CRX0099BC x L CREN2 48 CRX0114AC x B CREN CRX0114BC x F CREN2 28 CRX0114CC x J CREN2 33 CRX0114C x A CRECH CRX0124AC x A CRECH2 52 CRX0124BC x Q CREN CRX0125AC x K CREN2 41 CRX0125BC x C CRECH2 67 CRX0143AC x B CREN CRX0143BC x H CREN2 34 CRX0143CC x F CREN2 28 CRX0143C x F CREN CRX0144AC x A CRECH2 52 CRX0144BC x CRECH CRX0156AC x G CREN2 32 CRX0156BC x R CRECH2 32 CRX0170AC x CREN CRX0170BC x CREN2 23 CRX0170CC x H CREN2 34 CRX0170C x H CREN CRX0180AC x S CRECH2 54 CRX0180BC x B CRECH CRX0192AC x P CRECH2 53 CRX0192BC x E CRECH CRX0200CC x K CRECH2 44 eight (lb)

9 16 17 Core and Coil Specification Charts continued Enclosed Specification Charts RMS Amp All dimensions in inches Refer to page for drawings Inductance (mh) atts Loss Height Slot iagram Figure Termination Style Ref. Frame Size Enclosure Part Number CRX0211AC x CREN CRX0211BC x CREN2 24 CRX0211CC x K CRECH2 39 CRX0211C x G CRECH CRX0240AC x G CRECH2 58 CRX0240BC x V CRECH CRX0242AC x F CRECH2 59 CRX0242BC x M CRECH4 87 CRX0273AC x M CRECH CRX0273BC x M CRECH2 43 CRX0273CC x L CRECH4 67 CRX0273C x M CRECH CRX0289AC x K CRECH4 75 CRX0289BC x V CRECH CRX0302AC x M CRECH4 84 CRX0302BC x AA CRECH CRX0336AC x CRECH4 110 CRX0336BC x AA CRECH4 171 CRX0343AC x H CRECH CRX0343BC x H CRECH4 57 CRX0343CC x J CRECH4 66 CRX0343C x Q CRECH CRX0361AC x Q CRECH4 95 CRX0361BC x U CRECH CRX0382AC x S CRECH5 116 CRX0382BC x AB CRECH5 180 CRX0396AC x H CRECH CRX0396BC x H CRECH4 57 CRX0396CC x Q CRECH4 92 CRX0396C x Q CRECH CRX0412AC x S CRECH5 116 CRX0412BC x T CRECH CRX0414AC x R CRECH5 125 CRX0414BC x U CRECH CRX0472AC x R CRECH5 125 CRX0472BC x V CRECH CRX0477AC x Z CRECH6 145 CRX0477BC x AC CRECH CRX0515AC x Z CRECH6 145 CRX0515BC x AC CRECH6 220 CRX0528AC x P CRECH CRX0528BC x P CRECH5 74 CRX0528CC x X CRECH5 102 CRX0528C x Y CRECH CRX0590AC x Y CRECH5 133 CRX0590BC x AC CRECH CRX0720AC x A CRECH CRX0840AC x B CRECH CRX0960AC x CRECH CRX1080AC x CRECH CRX1200AC x C CRECH6 250 eight (lb) RMS Amp Enclosed All dimensions in inches Refer to page for drawings Inductance (mh) atts Loss Height Slot Enclosure Style Termination Style Ref. 1 CRX0001AE N CRX0001BE N CRX011AE N CRX011BE N CRX014AE N CRX014BE N CRX016AE N CRX016BE N CRX018AE N CRX018BE N CRX0002CE N CRX021AE N CRX021BE N CRX024AE N CRX024BE N CRX024CE N CRX024E N CRX026AE N CRX026BE N CRX027AE N CRX027BE N CRX0003AE N CRX0003BE N CRX034AE N CRX034BE N CRX035AE N CRX035BE N CRX035CE N CRX035E N CRX039AE N CRX039BE N CRX0004CE N CRX046AE N CRX046BE N CRX046CE N CRX046E N CRX048AE N CRX048BE N CRX061AE N CRX061BE N CRX066AE N CRX066BE N CRX066CE N CRX066E N CRX075AE N CRX075BE N CRX075CE N CRX075E N CRX076AE N CRX076BE N CRX0008CE N eight (lb)

10 18 19 Enclosed Specification Charts continued Enclosed Specification Charts continued RMS Amp Enclosed Inductance (mh) atts Loss Height Slot Enclosure Style Termination Style Ref. eight (lb) RMS Amp Enclosed Inductance (mh) atts Loss Height Slot Enclosure Style Termination Style Ref. eight (lb) 9 CRX0009AE N CRX0009BE N CRX107AE N CRX107BE N CRX107CE N CRX107E N CRX0011AE N CRX0011BE N CRX0011CE N CRX0011E N CRX0012CE N CRX0014AE N CRX0014BE N CRX167AE N CRX167BE N CRX167CE N CRX167E N CRX0017AE N CRX0017BE N CRX0021AE N CRX0021BE N CRX0022AE N CRX0022BE N CRX0024AE N CRX0024BE N CRX0024CE N CRX0024E N CRX0027AE N CRX0027BE N CRX0027CE N CRX0027E N CRX0031AE N CRX0031BE N CRX0031CE N CRX0031E N CRX0032AE N CRX0032BE N CRX0034AE N CRX0034BE N CRX0035CE N CRX0040AE N CRX0040BE N CRX0041AE N CRX0041BE N CRX0045CE N CRX0046AE N CRX0046BE N CRX0046CE N CRX0046E N CRX0052AE N CRX0052BE N All dimensions in inches Refer to page for drawings 52 CRX0052CE N CRX0052E N CRX0059AE N CRX0059BE N CRX0059CE N CRX0059E N CRX0062AE N CRX0062BE N CRX0065AE N CRX0065BE N CRX0075AE N CRX0075BE N CRX0075CE N CRX0075E N CRX0077AE N CRX0077BE N CRX0077CE N CRX0077E N CRX0088AE N CRX0088BE N CRX0088CE N CRX0088E N CRX0096AE N CRX0096BE N CRX0099AE N CRX0099BE N CRX0114AE N CRX0114BE N CRX0114CE N CRX0114E CH CRX0124AE CH CRX0124BE N CRX0125AE N CRX0125BE CH CRX0143AE N CRX0143BE N CRX0143CE N CRX0143E N CRX0144AE CH CRX0144BE CH CRX0156AE N CRX0156BE CH CRX0170AE N CRX0170BE N CRX0170CE N CRX0170E N CRX0180AE CH CRX0180BE CH CRX0192AE CH CRX0192BE CH CRX0200CE CH All dimensions in inches Refer to page for drawings

11 20 21 Enclosed Specification Charts continued RMS Amp Enclosed All dimensions in inches Refer to page for drawings Inductance (mh) atts Loss Height Slot Enclosure Style Termination Style Ref. CRX0211AE N CRX0211BE N CRX0211CE CH CRX0211E CH CRX0240AE CH CRX0240BE CH CRX0242AE CH CRX0242BE CH CRX0273AE CH CRX0273BE CH CRX0273CE CH CRX0273E CH CRX0289AE CH CRX0289BE CH CRX0302AE CH CRX0302BE CH CRX0336AE CH CRX0336BE CH CRX0343AE CH CRX0343BE CH CRX0343CE CH CRX0343E CH CRX0361AE CH CRX0361BE CH CRX0382AE CH CRX0382BE CH CRX0396AE CH CRX0396BE CH CRX0396CE CH CRX0396E CH CRX0412AE CH CRX0412BE CH CRX0414AE CH CRX0414BE CH CRX0472AE CH CRX0472BE CH CRX0477AE CH CRX0477BE CH CRX0515AE CH CRX0515BE CH CRX0528AE CH CRX0528BE CH CRX0528CE CH CRX0528E CH CRX0590AE CH CRX0590BE CH CRX0720AE CH CRX0840AE CH CRX0960AE CH CRX1080AE CH CRX1200AE CH eight (lb) Receiving & Inspection Lifting Procedures ARNING Failure to follow lifting procedures can result in death, serious injury, or damage the reactor and enclosure. Before any equipment is off-loaded, reactors should first be inspected for correctness of shipping information. Confirm that the identifying part number on the nameplate of the reactor matches the packing list and Bill of Lading. Inspect the reactors immediately upon receipt for evidence of damage or indication of rough handling that may have been caused during shipment. Examination should be made before removing reactors from shipping vehicles. Inspection should also be made for any evidence of water or other contaminants that may have entered the reactor during transit. A claim should be filed with the carrier at once and the manufacturer should be notified. Reactors are shipped either as a core and coil assembly, partially assembled inside an enclosure or completely assembled in a sheet metal enclosure. All parts and components are either packaged in a carton box, or wrapped in clear plastic sheets and covered with a shipping tarpaulin. Once the unit has been received, proceed with an internal inspection (remove the covers or panels if enclosed) for any evidence of damaged or displaced parts, loose or broken connections, damaged terminal boards, dirt or foreign materials and for the presence of any water or moisture. If any damage is evident, contact the reactor manufacturer or your representative immediately. Smaller units and assemblied are shipped in eithr carton boxes or on wooden pallets surrounded by a plastic wrap. The wood crate is suitable for moving with a forklift. For larget reactors and assmeblies, an overhead crane is essential. hen lifting, never lift by the case only unless there are clear instructions to the contrary. Reactors are most frequently supplied as a core & coil. However if supplied with a knock down enclosure, enclosure roof panels, side access panels and cover should be removed. Lifting of the core and coil assembly should be done via the lifting provisions on the core of the reactor. Care should be taken to avoid damage due to a height restriction. You will require at least 4-5 feet of clearance from the top of the enclosure or lifting eyes - including the spreader bars, to facilitate lifting. continued on following page

12 22 23 Lifting Procedures continued The reactor core and coils, and assembled enclosures, are designed for lifting/fork lifting, unless other provisions have been requested. Ensure forks extend completely under the enclosure. Some care should be taken when handling the enclosure due to the lighter mechanical nature of the frames and panels. Mechnical Installation Core and Coil unit 1. Product dimensions, mounting dimensions, mounting hardware, and maximum torque can be found in page Product frame size of each product is listed in specification tables in page Mounting hardware is not included with the product. Shouldered Eye Bolts Storage FIGURE 1 ARNING Lifting Angle Failure to follow storage requirements can result in death or serious injury, and/or substantial property damage. Reactors must be stored in a warm, dry location, free of dust or airborne contaminants. The relative humidity to which the insulating materials are exposed should be kept as low as practical. The floor on which the reactor is stored should be impervious to the upward migration of water vapor. Take precaution to guard against water from any source such as roof leaks, broken water or steam lines, windows, etc. It is not recommended that dry-type units be stored outdoors. If that is unavoidable, reactors must be properly protected from snow, rain, and other elements. Protection should include an initial wrap of first quality canvas with a final outside covering of plastic tarpaulin. It would also be desirable to include a desiccant such as a silica gel dry-out system to reduce the moisture content inside the assembly. If reactors are stored outdoors, dry-out is recommended before energizing as described on the following page. Enclosed unit Electrical Installation 2. Enclosure kit with hardware is sold separately. Select the enclosure part number in the specification tables in page to order. Enclosure dimensions and mounting dimensions can be found in page UL approved panel shop is required to assemble the unit together for UL listed enclosed product. 3. Product dimensions, mounting dimensions, mounting hardware, and maximum torque can be found in page Product enclosure style of each product is listed in specification tables Mounting hardware is not included with the product. 4. Termination style and maximum torque can be found in page 31. Follow the instruction in page 30 for single phase and three phase connection. Reactor should be connected to the variable speed device as close as possible. Installation Precautions ARNING Failure to follow installation precautions can result in death or personal injury and can damage the reactor or enclosure. 1. It is recommended that anti-vibration pads or other vibration isolation devices be present when installing reactors. hen installing the anti-vibration pads beneath reactors base bracket, ensure the reactor is lifted by the core & coil only (refer to Lifting Procedures). 2. Cable type, size and entry location shall conform to Local Electrical Codes. 3. Terminal blocks and terminals shall not be used to support the weight of the line or load cables. 4. Maintain the appropriate clearance between supply cables and live parts of reactor. (Refer to Field Testing) 5. It is recommended that the supply or load cables come in or exit from the bottom or side and shall not block ventilation openings. 6. If any drilling, grinding or painting needs to be done, the core and coil assembly must be protected by a cover sheet (e.g. Tarp) so that nothing can land on or inside the coil. 7. o not replace brass bolts with other material bolts.

13 24 25 Frame size Frame size continued Fig. #1 Fig. #3 Fig. #2 H Frame Size Height Mounting hardware (not included) 4 pcs - 1/4 in. bolts 4 pcs - 1/4 in. nuts 8 pcs - 1/4 in. flat washers 4 pcs - 1/4 in. lock washers Max. tightening torque: 5.5 ft-lb MTG MTG MTG Slot 1A x B x C x x 0.38 H Mounting hardware (not included) 4 pcs - 5/16 in. bolts 4 pcs - 5/16 in. nuts 8 pcs - 5/16 in. flat washers 4 pcs - 5/16 in. lock washers Max. tightening torque: 18 ft-lb H Frame Size Mounting hardware (not included) Height 0.38x.05 slot 0.44x1.0 slot 4 pcs bolts 5/16 in. 3/8 in. 4 pcs nuts 5/16 in. 3/8 in. 8 pcs flat washers 5/16 in. 3/8 in. 4 pcs lock washers 5/16 in. 3/8 in. Max. tightening torque 18 ft-lb 28 ft-lb MTG MTG MTG Slot 3A x B x C x x E x 1.0 3F x 1.0 3G x 1.0 3H x 1.0 3J x 1.0 3K x 1.0 3L x 1.0 3M x 1.0 3N x 1.0 3P x 1.0 3Q x 1.0 3R x 1.0 3S x 1.0 Frame Size Height MTG MTG MTG Slot 2A x B x 0.50 continued on following page continued on following page

14 26 27 Fig. #4 Frame Size H Height Mounting hardware (not included) 4 pcs - 3/8 in. bolts 4 pcs - 3/8 in. nuts 8 pcs - 3/8 in. flat washers 4 pcs - 3/8 in. lock washers Max. tightening torque: 28 ft-lb MTG MTG MTG Slot 4A x 1.0 4B x 1.0 4C x x 1.0 4E x 1.0 4F x 1.0 4G x 1.0 4H x 1.0 4J x 1.0 4K x 1.0 4L x 1.0 4M x 1.0 4N x 1.0 4P x 1.0 4Q x 1.0 4R x 1.0 4S x 1.0 4T x 1.0 4U x 1.0 4V x x 1.0 4X x 1.0 4Y x 1.0 4Z x 1.0 4AA x 1.0 4AB x 1.0 4AC x 1.0 continued on following page Frame size continued Fig. #5 H Enclosure Style N1 CREN1 N2 CREN2 H H Frame Size Mounting hardware (not included) 4 pcs - 3/8 in. bolts 4 pcs - 3/8 in. nuts 8 pcs - 3/8 in. flat washers 4 pcs - 3/8 in. lock washers Max. tightening torque: 28 ft-lb Height MTG MTG MTG Slot 5A x 1.0 5B x 1.0 5C x x 1.0 height in width - 10 in depth - 10 in MTG width - 7 in MTG depth - 6 in MTG slot/hole size in height in width - 14 in depth - 14 in MTG width - 10 in MTG depth in MTG slot/hole size in continued on following page

15 28 29 Enclosure Style continued Termination CH2 CRECH2 H height in width in depth in MTG width in MTG depth in MTG slot/hole size in Style #1, 2, 3 Use applicable terminal block CH4 CRECH4 Style Terminal Suitable for Maximum tightening torque 1 Terminal Block <= AG 20 in-lbs H height in width in depth in MTG width - 25 in MTG depth in MTG slot/hole size in Style #4, 5, 6 2 Terminal Block > 9 and <= AG 20 in-lbs 3 Terminal Block > 27 and <= AG 20 in-lbs CH5 CRECH5 H height in width in depth in MTG width - 27 in MTG depth in MTG slot/hole size in Style Terminal Suitable for Maximum tightening torque 4 Terminal Pad > 64 and <= 110 1/4 in hardware 10 ft-lbs 5 Terminal Pad > 110 and <= 472 3/8 in hardware 28 ft-lbs 6 Terminal Pad > 472 and <= 840 1/2 in hardware 70 ft-lbs Style #7 CH6 CRECH6 H height in width in depth - 23 in MTG width in MTG depth - 9 in MTG slot/hole size in Style Terminal Suitable for Maximum tightening torque 7 Terminal Pad >840 and < x 1/2 in hardware 70 ft-lbs

16 30 31 Connection iagrams ry-out SINGLE PHASE (derated as per selection table) THREE PHASE ANGER HAZAR OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Failure to observe these dry-out procedures will result in death or severe personal injury, or considerable property damage. If a reactor has been exposed to moisture such as condensation or rain, or stored in a high humidity environment, the reactor must be dried out prior to energization. If the reactor has been accidentally exposed to excessive moisture, immediately remove the reactor from service. Perform Megger tests (Insulation Resistance Test) at intervals to indicate a change is taking place with the moisture content in the insulation. Then proceed with the following dry-out methods: 1. Surface moisture should be blown or wiped off any surface of the reactor to reduce the time of the dry-out period. INPUT SIE (a) single motor 2. irect external forced heated air, or radiant heat, up through the windings with all the ventilation openings cleared. Recommended temperature should not exceed 105 C (221 F). Continue this for a minimum of 24 hours or until all evidence of moisture or condensation is no longer visible. (b) multiple motors 3. ry-out with internal heating SHOUL NOT be permitted. It is emphasized that only specifically qualified personnel undertake this work. Reactors that have been exposed to flood conditions, direct rain or sprinklers, may not be able to be dried out appropriately. Consult the manufacturer for further instructions. OUTPUT SIE (a) single motor (b) multiple motors