Introducing the Pala 3D-printed Denture
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- Lorena Henderson
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1 ebook Create your best workflow and optimize production with cara 3D printing technology. Introducing the Pala 3D-printed Denture Powered by cara Print 4.0 and dima Print materials. < 2 hrs. Giving a hand to oral health.
2 The evolution of Pala Digital Dentures We re continuing to revolutionize the denture process: introducing the new 2.0 digital workflow. The Pala Digital Dentures 2.0 workflow incorporates 3D scanning, design and printing technologies with your preferred fabrication techniques. The result is increased efficiency and cost savings for the laboratory, and dentures that look natural and fit perfectly for the patient. Utilize Kulzer equipment to easily scan, design and create patient try-ins. Kulzer s team of experts can also assist with designing and prototyping. When it s time to process the final denture, your team has full independence and control. A wide range of economy and premium options ensure you ll get consistent, precise results every time whether you opt for a fully printed denture, or more traditional methods. You design your workflow of choice as a Pala Digital Dentures partner lab!
3 Workflow Overview Pala Digital Dentures 2.0 gives you freedom to create your best workflow. STEP 1: SCAN USE IMPRESSIONS, OR MODELS AND BITE RIMS STEP 2: DESIGN CAD SOFTWARE, 3SHAPE KULZER TOOTH LIBRARY STEP 3: PROTOTYPE CARA PRINT 4.0, DIMA PRINT MATERIALS, HILITE POWER 3D POST-CURING UNIT STEP 4: FINISH 3D PRINTED DENTURE*, PALA CRE-ACTIVE *Alternate finishing techniques can be used if desired. powered by cara and dima Coming Soon! Pala Fully Printed Denture NEW dima teeth & base materials for fully printed dentures are FDA cleared for long-term use in the mouth. To learn more, visit kulzerus.com/3dprinteddenture
4 STEP 1: SCAN USE IMPRESSIONS, OR MODELS AND BITE RIMS Equipment you ll need: Scanner: cara Denture Scan 4.0 (Coming soon) Impressions: Pala Digital Dentures impression trays Models & Bite Rims: if not scanning impressions Coming Soon!
5 STEP 2: DESIGN CAD SOFTWARE, 3SHAPE KULZER TOOTH LIBRARY Equipment you ll need: CAD design software Kulzer Tooth Library Purchase the Kulzer Tooth Library for your 3Shape dongle. This will allow you to print Pala denture teeth. Flexibility to use internal or external resources. The Kulzer team can assist you in the design and prototyping phases. Design The Kulzer Design Team can work from your scanned, digitized files to create the STL files needed for printing a prototype.
6 STEP 3: PROTOTYPE CARA PRINT 4.0, DIMA PRINT, HILITE POWER 3D Equipment you ll need: 3D printer: cara Print 4.0 Nesting Software: cara CAM Print resins: dima Print Post curing unit: HiLite power 3D Tooth cutting jig* Prototype Options 1. All-white printed prototype with dima Print Denture Base Try-in (white) 2. Printed base prototype with dima Print Denture Base material and mondial i teeth waxed in sockets. Flexibility to use internal or external resources. The Kulzer team can assist you in the design and prototyping phases. Prototype Kulzer can create and then use your open STL files to produce a fully printed prototype. We can also use our denture resins to create a fully printed denture, or a printed denture base outfitted with top-of-the-line Mondial acrylic teeth. 3. Fully printed denture (base & teeth) with choice of dima Print Denture Base and Denture Teeth shades *If you require a tooth cutting jig for final set up, all designs must be done by the Kulzer Design Team.
7 STEP 4: FINISH FULLY 3D PRINTED DENTURE, PALA DENTURE TEETH Print complete, high quality final dentures quickly, accurately, and economically with the cara Print 4.0 3D DLP printer and FDA approved dima Print materials. Please note: The final steps of finishing and processing must be completed by the laboratory. Pala Fully Printed Denture, powered by cara and dima Option1 Printed Denture Base with Mondial Teeth Option2 Characterize your dentures with PALA cre-active for custom denture characterization You can also mill a final denture. For information on how you can process your printed prototype into a traditional denture, visit kulzerus.com/paladigitaldentures
8 Characterize your Digital Dentures Pala cre-active For custom denture characterization. Once you ve fabricated your printed denture, you can use Pala cre-active to achieve an even more personalized, life-like look that will really wow your customers. Available as a set or in refills, the Pala cre-active light-curing color fluid system offers 12 colors in various consistencies. The cre-active system is universally manageable due to the structural viscosity of the liquid stains, and can be used to individualize conventional, digital, and hybrid dentures. Giving a hand to oral health.
9 Beautiful, perfectly fitted dentures IN UNDER TWO HOURS. D E Which of the dentures on the right was created using a fully printed base and teeth? With all of the advances in printing technology, it s becoming more and more difficult to tell. The answer may surprise you four of the dentures pictured here are entirely 3D-printed, with the only exception being A. Quick, precise, economical A C In addition to the high-quality aesthetics you can B achieve with a printed denture solution, it s important to consider the time and cost savings you ll gain with cara Print 4.0 and dima Print resins. With an average print time of 53 minutes for a denture base, and 25 minutes for teeth, you could make a fully printed denture in under two hours! LEARN MORE AT : KulzerUS.com/PalaDigitalDentures PalaDigital@kulzer-dental.com ext < 2 hrs.
10 cara Print 4.0 The 3D-DLP printer from Kulzer. Quick, precise, economical: The perfect fit. Polymerization technology: Digital Light Projection (HD 405nm) Building area: 103 x 58 x 130mm Resolution (X & Y axes): 53.6μm Layer thickness: μm* Average build speed: 50 mm/hour (@ 50μm) Connectivity: WIFI, Ethernet or USB Input format: open STL CAM software: cara Print CAM, included with printer Printer dimensions: 267 x 420 x 593mm Printer weight: 21kg *Layer thickness varies by indication & speed vs. resolution needs
11 dima Print Materials dima Print materials: fine-tuned 3D printing resins Kulzer combined its longstanding materials expertise with deep knowledge of 3D printing to develop dima Print materials, so that you can rely on perfect results, time after time. dima Print Denture Base (4 shades) dima Print Denture Teeth (6 Shades) dima Print Denture Base Try-in (pink) dima Print Denture Base Try-in (white) Other dima Print materials available: dima Print Impression dima Print Cast dima Print Guide dima Print Model dima Print Ortho
12 dima Print Materials Overview dima Print Materials Material Indication MDD class Color(s) Flexural Strength [MPa] Flexural Modulus [MPa] Printing time per part Material consumption (incl. supports) / Costs dima Print Denture Base Try-in Denture base prototype II White dima Print Denture Base Try-in Denture base prototype II Pink min (90µm) min (90µm) 25 33g / $ $ g / $ $12.87 dima Print Denture Base Denture Base II Light reddish pink, light pink, original pink, dark pink min (100μm) 22 24g / $ $9.30 dima Print Denture Teeth Denture Teeth II Shades A1, A2, A3, A3.5, B1, B2 >50 n/a min (50μm) 8 12g / $ $5.50 dima Print Ortho Splints/nightguards l Transparent light blue min (70µm in z, 3 parts) 6 10g / $ $3.00 dima Print Impression Impression trays l Opaque blue, Opaque pink min (100µm in z, 2 parts) 15 20g / $4.37-$5.83 dima Print Guide Surgical drilling guides l Transparent light orange min (70µm in z, 4 parts) 5 15g / $ $ metal sleeves dima Print Model Models Not needed Opaque beige min (50µm in z, 2 parts) 30 50g / $ $8.17 dima Print Cast For casting Not needed Purple min (50µm in z, 3 parts) 3 10g / $ $2.50
13 Online Resources Pala Digital Dentures Lab Process Articles & Videos Find Pala Digital Dentures articles, forms, product Fully 3D Printed Denture and Teeth information, and more in the downloads section at KulzerUS.com/PalaDigitalDentures. Impression Scanning Tips & Tricks You can also find video resources on our YouTube Channel, youtube.com/kulzernorthamerica. The Future is Now: 3D Printed Denture Workflows for Dental Professionals and Patients webinar 5 Reasons to Buy: Pala 3D Printed Denture (Inside Dental Technology article) Youtube.com/KulzerNorthAmerica KulzerUS.com/PalaDigitalDentures
14 Become a Pala Digital Dentures Lab Your personalized online store comes loaded with educational materials, marketing support, STL file upload and case tracking plus easy ordering and reordering of all materials. Your lab will be listed in the Pala Find A Lab database and searchable for clinicians by zip code, city/state or lab name. Personalized design includes custom web address representing your lab, laboratory name in the top header, and a custom paragraph about your lab on the About page. Exclusive benefits for laboratory partners External Training Event on the Pala Digital Denture System and Impression Taking Process with select doctors Marketing Materials and Patient Materials through our Customized Marketing Solutions site Internal Training Become a Pala Digital Dentures Lab Today! PalaDigitalDentures.com PalaDigital@kulzer-dental.com on the entire Pala Digital Solution 2018 Kulzer, LLC. All Rights Reserved. KulzerUS.com Rev. 10/18
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