The cutting edge of natural beauty KATANA ZIRCONIA MULTI-LAYERED SERIES
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- Octavia Hensley
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1 The cutting edge of natural beauty KATANA ZIRCONIA MULTI-LAYERED SERIES
2 THAT S NATURAL! THE NEW POTENTIAL OF ZIRCONIA Naturalness for all your prosthetics. Our KATANA Zirconia Series brings naturalness to all your prosthetics. So, no more zirconia that looks too opaque and white? Absolutely! Just make natural veneers and natural full contour prosthetics out of zirconia. Plus large dentin-like frameworks. KATANA Zirconia UTML is perfect for anterior prosthetics, such as veneers. Thanks to its natural translucency. And natural color gradient. In fact, it s the zirconia with the one of the highest translucency levels in the market. With KATANA Zirconia STML your full contour prosthetics will look truly natural for the first time. Thanks to its color and natural translucency gradient. This means that you get more opacity in the cervical area. And more translucency in the incisal area. You can now feel confident of achieving first-rate results regardless of the abutment color. Research and studies on the translucency of different ceramic material have shown that the light transmission of KATANA Zirconia STML in the enamel layer is comparable to IPS e.max CAD LT. KATANA Zirconia UTML showed a higher translucency level on all layers as that of lithium disilicate 3. KATANA Zirconia ML, the pioneer of zirconia with a natural color gradient, is made for large dentinal frameworks. Its natural opacity makes it the ideal base to cover it with hand-made ceramics. So with KATANA Zirconia UTML, STML and ML you can enjoy the new potential of zirconia. Source: a comparison test of KATANA TM Zirconia (H0, ST0, UT0), e.max Press * (LT A) and Prettau Anterior *(TO) by Kuraray Noritake Dental Inc. * Not a trademark of Kuraray Co., Ltd IPS e.max CAD LT is a registered trademark of Ivoclar Vivadent GmbH. 3 Source: F. Beuer, J. Schweiger, ConsEuro 05 London, Kuraray Satellite Symposium, May 4th 05
3 MILLED ZIRCONIA PRECISION. EVEN FOR VENEERS NOW. Made possible by the KATANA Zirconia Multi-Layered series. KATANA Zirconia UTML The beauty of milling zirconia is based on its economics, speed and precision. With the KATANA Zirconia Series digital dentistry finally moves to the anterior region too. From now on you don't have to hide your zirconia prosthetics anymore. Or under your veneering ceramics. To give you one example of its new potential. Just mill and sinter your veneers. It's that simple. Apply stain, glaze and you're done. KATANA Zirconia STML NATURAL COLOR GRADIENT LIES WITHIN MULTIY-LAYERED DISCS (UTML/STML/ML) Thickness colors: dentin layer 35% transition layer 5% enamel layer 35%. transition layer 5% This illustration may differ from the real product. 3 KATANA Zirconia ML
4 INSPIRED BY ENAMEL KATANA TM ZIRCONIA UTML Let natural beauty shine through. Making natural veneers and other anterior prosthetics from zirconia? Yes. KATANA Zirconia UTML is so translucent that light reaches the original tooth color. And brings you the natural result you need. This zirconia has one of the highest translucency levels on the market. Plus a natural color gradient. So the next time you plan a veneer, think about milling KATANA Zirconia UTML. You will be thrilled using zirconia in a totally new way ,9 UTML 35,8 38, 39,3 40,4 NATURAL TRANSLUCENCY KATANA Zirconia UTML Enamel 0 Transition Layer Transition Layer 0 Body (Dentin) This illustration may differ from the real product. 0 IPS e.max CAD LT Body Layer (BL) Transition Layer (TL) Transition Layer (TL) Enamel Layer * Source: F. Beuer, J. Schweiger, ConsEuro 05 London, Kuraray Satellite Symposium, May 4th 05 Standard shades Translucency of A~D4 3 Enamel shades Translucency of ENW, EA-EA3 These veneers are made from KATANA Zirconia UTML and stained with CERABIEN ZR External Stain. 4 IPS e.max CAD LT is a registered trademark of Ivoclar Vivadent GmbH. Method: After sintering, samples are made of each material, with a thickness of mm + _0.05mm. Light transmission within the range of nm is measured. The permeability is given a value between 00% (transparent) and 0% (opaque). K. Ueda, J.F. Güth, K. Erdelt, M. Stimmelmayr, H. Kappert, F. Beuer: Light Transmittance by a Multi-coloured Zirconia Material. Dent Mater J 05; 34(3): ; D. Awad, B. Stawarczyk, A. Liebermann, N. Ilie: Translucency of Esthetic Dental Restorative CAD/CAM Materials and Composite Resins with Respect to Thickness and Surface Roughness. J Prosthet Dent 05; 3(6): ; J.F. Güth, T. Zuch, S. Zwinge, J. Engels, M. Stimmelmayr, D. Edelhoff: Optical Properties of Manually and CAD/CAM-fabricated Polymers. Dent Mater J 03; 3(6): All layers have the highest translucency level available. The enamel shades show a lower color intensity in the following layers. 3 According to VITA classical Shade Guide (not a trademark of Kuraray)
5 GIVE YOUR BRUSH A BREAK Just mill enamel thanks to natural transluceny. Usually, your brush is the perfect instrument to create natural esthetics. But for the first time all prosthetics can be milled in a natural way. In one step. Just sinter it. That's all. You can also choose to characterize your work with your brush. Apply external stains to get an even more natural look. TRANSLUCENCY 43 % FLEXURAL STRENGTH 557 MPa Wavelength of light: 700 nm - sample thickness: 0.5 mm. White-color zirconia (base material) is used as testing material. Source: Kuraray Noritake Dental Three point bending test according to ISO 687:008 - sample size 3 x 4 x 40 mm. White zirconia is used as testing material. Source: Kuraray Noritake Dental 5
6 INSPIRED BY TEETH - KATANA TM ZIRCONIA STML Natural beauty in all forms. Do full contour zirconia prosthetics look natural? Yes! With KATANA Zirconia STML light is transmitted in the incisal area and blocked in the cervical area. Giving you the flexibility to make beautiful full contour prosthetics - regardless of the abutment color. The light transmission* of KATANA Zirconia STML in the enamel layer is comparable to IPS e.max CAD LT. It's a pioneer of zirconia with a color and natural translucency and color gradient. Use KATANA Zirconia STML for your next full contour prosthetics. They ll be so beautiful, you ll be longing to make more ,9 STML 8, 9,4 30, 33,9 NATURAL TRANSLUCENCY GRADIENT KATANA Zirconia STML. Enamel 0 Transition Layer Transition Layer 0 Body (Dentin) This illustration may differ from the real product. 0 IPS e.max CAD LT Body Layer (BL) Transition Layer (TL) Transition Layer (TL) Enamel Layer * Source: F. Beuer, J. Schweiger, ConsEuro 05 London, Kuraray Satellite Symposium, May 4th 05 Standard shades Translucency of NW. A-A3,5 3 These crowns are made from KATANA Zirconia STML and stained with CERABIEN ZR External Stain. 6 IPS e.max CAD LT is a registered trademark of Ivoclar Vivadent GmbH. Method: After sintering, samples are made of each material, with a thickness of mm + _0.05mm. Light transmission within the range of nm is measured. The permeability is given a value between 00% (transparent) and 0% (opaque). K. Ueda, J.F. Güth, K. Erdelt, M. Stimmelmayr, H. Kappert, F. Beuer: Light Transmittance by a Multi-coloured Zirconia Material. Dent Mater J 05; 34(3): ; D. Awad, B. Stawarczyk, A. Liebermann, N. Ilie: Translucency of Esthetic Dental Restorative CAD/CAM Materials and Composite Resins with Respect to Thickness and Surface Roughness. J Prosthet Dent 05; 3(6): ; J.F. Güth, T. Zuch, S. Zwinge, J. Engels, M. Stimmelmayr, D. Edelhoff: Optical Properties of Manually and CAD/CAM-fabricated Polymers. Dent Mater J 03; 3(6): The translucency gradient moves from the incisal to the cervical area. (proper opacity in the cervical area) 3 According to VITA classical Shade Guide (not a trademark of Kuraray)
7 GIVE YOUR MILLING MACHINE MORE TO DO Milling full contour prosthetics thanks to natural color and opacity gradients. You can choose two strategies for finishing your milled full contour work. Just glaze. Or if you like to make it even more natural, stain the buccal surface with External Stain (CERABIEN ZR) or LF External Stain (CZR PRESS LF). Cover it with FL Glaze (CERABIEN ZR) to protect the stains and bring your prosthetic to life with natural fluorensence. Making beautiful full contour prosthetics means more business for your milling machine. TRANSLUCENCY GRADIENT 38 % FLEXURAL STRENGTH 748 MPa Wavelength of light: 700 nm - sample thickness: 0.5 mm. White-color zirconia (base material) is used as testing material. Source: Kuraray Noritake Dental Three point bending test according to ISO 687:008 - sample size 3 x 4 x 40 mm. White zirconia is used as testing material. Source: Kuraray Noritake Dental 7
8 INSPIRED BY DENTIN - KATANA ZIRCONIA ML Natural beauty reflects from within. Dentin-like frameworks from zirconia? Yes. With KATANA Zirconia ML, light reflects its natural opacity. And the veneering ceramic on top gives the most natural result. This zirconia comes with natural color gradient too. The opacity increases from the incisal area to the cervical area as in a real (natural) tooth. So the next time you plan to hide your framework, think about using KATANA Zirconia ML for a dentin-like base. 8 Source: F. Beuer, J. Schweiger, ConsEuro 05 London, Kuraray Satellite Symposium, May 4th 05
9 GIVE YOUR VENEERING CERAMICS A KICK-START Just mill dentin-like frameworks thanks to a natural opacity gradient. KATANA Zirconia ML gives you an excellent base to reproduce any natural color. Such a base deserves an enamel-like veneering ceramic and some stains. CERABIEN ZR line-ups or CZR PRESS LF line-ups are the perfect match. Afraid of grayness? Not with our luster porcelain! The layer of the LF Luster (CZR PRESS LF) gives your work its natural depth. Individual Characterizations? With the LF Internal Stain ( CZR PRESS LF) you paint your dentin-like framework as if on a canvas. Bringing your work closer to nature. TRANSLUCENCY 3% FLEXURAL STRENGTH 5 MPa Wavelength of light: 700 nm - sample thickness: 0.5 mm. White-color zirconia (base material) is used as testing material. Source: Kuraray Noritake Dental Three point bending test according to ISO 687:008 - sample size 3 x 4 x 40 mm. White zirconia is used as testing material. Source: Kuraray Noritake Dental 9
10 ZIRCONIA BONDING WITH PANAVIA V5 SIMPLY CEMENT YOUR ZIRCONIA WITH PANAVIA V5 One cement. All cement indications. One prime procedure. From now on you cement all your prosthetics with one predictable procedure. And just relax while cementing even precious veneers or bonding to zirconia. With our revolutionary PANAVIA V5 that's possible. But PANAVIA V5 is not a cement only for your dentist. It's also the best way to cement your prosthetics in your lab, e.g. implant abutments and frameworks. PANAVIA V5 SHEAR BOND STRENGTH TO MULTIPLE MATERIALS 0 MPa 0 0 Zirconia Porcelain Titanium Gold alloy Enamel Dentin 0 Pretreatments: Zirconia, Gold Alloy - sandblast; Porcelain - HF; Titanium, Enamel, Dentin - polished with # 000 SiC Paper; Source: Kuraray Noritake Dental.
11 THE ORIGINAL MDP MONOMER EXCEPTIONAL ZIRCONIA BOND STRENGTHS MDP MOLECULAR STRUCTURE Since 983, with the introduction of PANAVIA EX resin cement and the original MDP monomer, Kuraray has provided innovative and exceptional technologies that have improved the quality of adhesive dentistry and influenced the dental industry. Based on Research gathered over 5 years: regardless of the conditioning methods, MDP-monomer based cements presented the most favorable bond values compared to those of other resin cements. Systematic Review of Adhesion Studies on Zirconia; M. Özcan, J Dent Res Vol# 90 A: 374, 0 BASIC PROCEDURE FOR ZIRCONIA & LITHIUM DISILICATE (E.MAX ) RESTORATIONS WITH PANAVIA V5 a ZIRCONIA CROWNS PREPARATION 3 4 Blast with alumina powder, then ultrasonic clean and dry. Apply CLEARFIL CERAMIC PRIMER PLUS and dry. Apply Tooth Primer, leave for 0 sec, and dry. Dispense cement and place the crown. b K-ETCHANT Syringe Hydrofluoric acid 5 A TACK-CURING B USING A SMALL BRUSH 6 OR Apply K-ETCHANT Syringe or hydrofluoric acid, rinse and dry. Lithium Disilicate (e.g. e.max ) Preparation Remove the excess cement using Tack-curing method or a small brush. ) Light-cure for 3 to 5 sec. ) Remove with a dental explorer. ) Remove with a small brush. ) Light-cure margins. (Opaque shade is used for method B) Maintain isolation for 3 minutes, or light-cure + for translucent crowns. + The opaque shade is self-cure only. M-O-M-O-M-O-M Surface of base metal alloy (e.g. Zirconia, Alumina, Ni-Cr Alloy,Ti Alloy, SUS)
12 TECH SPECS WIDE INDICATION RANGE Cementation of crowns, bridges, inlays and onlays Cementation of veneers Cementation of adhesion bridges and splints Cementation of prosthetic restorations on implant abutments and frames Cementation of posts and cores Amalgam bonding Filler loading: 6 wt % (38 vol %) Flexural strength 3,4 : 7 MPa Flexural modulus 3,4 : 6.3 GPa Compressive strength 3 : 30 MPa Water sorption 3,4 : µg / mm 3 Film thickness 3,4 : µm Radiopacity 4 : 80 % Al Fluoride releasing (8 days) 3 : 58 µg/g Working time (3 0 C): min. ORDER INFO PANAVIA V5 PANAVIA V5 Paste (4.6 ml / 8. g), 0 Mixing tips Universal (A) # 36-EU, Clear # 36-EU, Brown (A4) # 363-EU, White # 364-EU, Opaque # 365-EU CLEARFIL CERAMIC PRIMER PLUS (4 ml), # 3637-EU 3 INTRODUCTORY KIT - Universal (A) # 3604 EU - Clear # 3605 EU PANAVIA V5 Tooth Primer ( ml) CLEARFIL CERAMIC PRIMER PLUS ( ml) PANAVIA V5 Paste [one syringe per shade (.4 ml / 4. g): Universal (A), Clear], 0 Mixing tips, 50 Applicator brushes (fine<silver>), Mixing dish (FPN) 3 Dual-cure: Universal (A) Clear Brown (A4) White Self-cure: Opaque 3 Dual curing of the paste (combination of self- and light-curing) 4 According to ISO 4049:009 Source: Kuraray Noritake Dental Inc. The final result may be influenced by minor evaluation conditions. See ISO regulations. The actual shades may differ from the printed shades here.
13 TECH SPECS COMPATIBLE PRODUCTS Layering Porcelain : CERABIEN ZR CZR PRESS LF Glaze: CERABIEN ZR (FL Glaze) CERABIEN ZR (VC Glaze) CZR PRESS LF (Glaze) CZR PRESS LF (LF Glaze) KATANA ZIRCONIA 90 Minutes Sintering KATANA Zirconia, the innovative multi-layered zirconia, known for specialized fabrication of Full Contour Zirconia prosthetics is now speed capable. Fast sintering furnaces can now be used with KATANA Zirconia in the speed sintering process. You can successfully finish sintering KATANA Zirconia in approximately 90 minutes. Fast sintering furnaces Sintering schedule Stain: CERABIEN ZR (External Stain) CERABIEN ZR (Internal Stain) CZR PRESS LF (LF External Stain) CZR PRESS LF (LF Internal Stain) Composition: ZrO, Y O 3, etc. Thermal expansion coefficient UTML: 9.7(±0.)x0-6 /K Thermal expansion coefficient STML: 9.8(±0.)x0-6 /K Thermal expansion coefficient ML: 9.9(±0.)x0-6 /K (5-500 C / F) + 0ºC / min F / min. 550 C / 8 F UTML STML - 0ºC / min F / min. 0ºC / 68ºF 0ºC / 68ºF + 0ºC / min F / min. 500 C / 73 F ML hours hours Excluding glazing and staining materials listed below. Or start at room temperature. - 0ºC / min F / min. 0ºC / 68ºF Only for single unit The total sintering time may be affected depending on: furnace condition, surrounding temperature, voltage and electrical current, etc. 3
14 SHADES FOR KATANA ZIRCONIA DISCS KATANA ZIRCONIA UTML (Ø98.5mm) UTML Shade Size Article No. Shade Size Article No. A COLLAR 5-384EU B4 COLLAR 5-408EU A A A3 A3,5 A4 B B B3 A COLLAR A COLLAR EU EU B4 COLLAR B4 COLLAR EU 5-404EU A COLLAR 5-387EU C COLLAR 5-4EU B4 C C C3 C4 D D3 D4 A COLLAR A COLLAR EU EU C COLLAR C COLLAR 5-43EU 5-434EU A3 COLLAR 5-390EU C COLLAR 5-44EU EA EA EA3 ENW A3 COLLAR 5-393EU C COLLAR 5-453EU A3 COLLAR 5-394EU C COLLAR 5-464EU STML A3,5 COLLAR A3,5 COLLAR 5-393EU EU C3 COLLAR C3 COLLAR 5-47EU 5-483EU A3,5 COLLAR EU C3 COLLAR 5-494EU A A A3 A3,5 NW A4 B B A4 COLLAR A4 COLLAR 5-396EU EU C4 COLLAR C4 COLLAR 5-40EU 5-43EU A4 COLLAR EU C4 COLLAR 5-44EU B3 C C C3 D D3 B COLLAR B COLLAR 5-399EU EU D COLLAR D COLLAR 5-43EU 5-443EU ML B COLLAR B COLLAR 5-404EU 5-40EU D COLLAR D3 COLLAR 5-454EU 5-46EU B COLLAR EU D3 COLLAR 5-473EU B COLLAR EU D3 COLLAR 5-484EU A Light A Dark B Light C Light D Light A White B3 COLLAR 5-405EU D4 COLLAR 5-49EU B3 COLLAR EU D4 COLLAR EU B3 COLLAR EU D4 COLLAR 5-434EU 4
15 KATANA ZR UTML (Ø98.5mm) KATANA ZIRCONIA STML (Ø98.5mm) KATANA ZIRCONIA ML (Ø98.5mm) Shade Size Article No. Shade Size Article No. Shade Size Article No. Shade Size Article No. EA COLLAR 5-330EU A COLLAR 5-3EU B3 COLLAR 5-53EU A LIGHT COLLAR 5-6EU EA COLLAR 5-333EU A COLLAR 5-333EU B3 COLLAR EU A LIGHT COLLAR 5-73EU EA COLLAR 5-334EU A COLLAR 5-344EU B3 COLLAR EU A LIGHT COLLAR 5-84EU EA COLLAR 5-333EU A COLLAR 5-35EU C COLLAR 5-535EU A DARK COLLAR 5-9EU EA COLLAR EU A COLLAR 5-363EU C COLLAR EU A DARK COLLAR 5-03EU EA COLLAR EU A COLLAR 5-374EU C COLLAR EU A DARK COLLAR 5-4EU EA3 COLLAR 5-336EU A3 COLLAR 5-38EU C COLLAR 5-538EU B LIGHT COLLAR 5-EU EA3 COLLAR EU A3 COLLAR 5-393EU C COLLAR EU B LIGHT COLLAR 5-33EU EA3 COLLAR EU A3 COLLAR 5-304EU C COLLAR EU B LIGHT COLLAR 5-44EU ENW COLLAR 5-339EU A3,5 COLLAR 5-3EU C3 COLLAR 5-54EU C LIGHT COLLAR 5-64EU ENW COLLAR EU A3,5 COLLAR 5-33EU C3 COLLAR 5-543EU C LIGHT COLLAR 5-653EU ENW COLLAR 5-344EU A3,5 COLLAR 5-334EU C3 COLLAR EU C LIGHT COLLAR 5-664EU NW COLLAR 5-34EU D COLLAR 5-544EU D LIGHT COLLAR 5-67EU NW COLLAR 5-353EU D COLLAR EU D LIGHT COLLAR 5-683EU NW COLLAR 5-364EU D COLLAR EU D LIGHT COLLAR 5-694EU A4 COLLAR 5-53EU D3 COLLAR 5-547EU A WHITE COLLAR 5-70EU A4 COLLAR 5-543EU D3 COLLAR EU A WHITE COLLAR 5-73EU A4 COLLAR 5-554EU D3 COLLAR EU A WHITE COLLAR 5-74EU B COLLAR 5-56EU B COLLAR 5-573EU B COLLAR 5-584EU B COLLAR 5-59EU B COLLAR EU B COLLAR 5-534EU 5
16 CONTACT INFORMATION Kuraray Europe GmbH BU Medical Products Philipp-Reis-Straße Hattersheim am Main Germany Phone DACH +49 (0) Phone Rest of Europe +49 (0) Fax +49 (0) dental.eu@kuraray.com Website Higashiyama, Myoshi-cho. Miyoshi, Aichi , Japan KATANA" and "Cerabien" are trademarks of Noritake Co., Ltd. 6 PANAVIA is a trademark of Kuraray Co., Ltd.
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