Installation, operation and service manual BMA 04

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1 BMA 04

2 Please read this manual carefully before installing and using the BMA 04 safe measuring coupling. Wigersma & Sikkema warranty obligations do not apply in case of non-observance of this manual. 1 Introduction The safe measuring coupling BMA 04 is a component of the PLEXOR inspection system for pressure regulator stations, as is the PLEXOR test device. The BMA 04 shall be placed on the output side of the pressure regulator station, at an output pressure up to 100 bar. This coupling can only be used in combination with the purpose-built PLEXOR connecting hose. A union nut facilitates easy and safe connection and disconnection to and from a pressure regulator station. Connection and disconnection are safe as no gas can escape and, when disconnected, the safe measuring coupling automatically returns to the operational position. 2 Technical data Part code : O69000 DVGW approval : DG-4513BM0086 Pressure class : PN 100 Nominal width : DN 4 Connection : G ¼ (DIN ) Service temperature : -20 C to +60 C Data Label Service life : > x connecting and disconnecting operations Materials : Enclosure/ AlMgSiBi, Protective cap/pom, Piston slide/stainless steel, Sealing/NBR DVGW quality mark 3 Safety measures Work according to applicable regulations and guidelines. The user of the PLEXOR inspection system must be qualified in agreement with the nationwide regulations to perform the functional inspections on a pressure regulator station. Before using the device, the user must have a PLEXOR inspection system training. Please contact Wigersma & Sikkema 4 Mounting The safe measuring coupling BMA 04 can best be mounted horizontally in the forward position, to reduce the chance of internal and external contamination. As illustrated in fig. 1 the BMA 04 shall be positioned such that there is sufficient room for easy connection to the PLEXOR connecting hose. The BMA 04 is mounted on a fitting with G ¼ (DIN /11) thread by means of an open-end wrench no. 27. The sealing ring may be copper or elastomeric. Gas installation duct PLEXOR test device Fig. 1: Position of the safe measuring coupling BMA 04. 2

3 5 Use 5.1 Connecting Take the following steps to connect the PLEXOR connecting hose to the safe measuring coupling BMA 04: Unscrew the protective cap from the BMA 04. Unscrew the protective plug from the PLEXOR connecting hose. Screw the union nut of the PLEXOR connecting hose on to the BMA 04 until a slight resistance can be felt (approx. 4-5 strokes/2 turns). Connect the other end of the PLEXOR connecting hose to the PLEXOR test device. For this, refer to the PLEXOR test device manual. Continue to screw the union nut of the PLEXOR connecting hose to the BMA 04 until it is hand-tight. Now a safe connection has been made with the BMA Disconnecting Take the following steps to disconnect the PLEXOR connecting hose from the safe measuring coupling BMA 04: Loosen the union nut of the PLEXOR connecting hose by 4 or 5 strokes (2 turns). De-aerate the PLEXOR test device. For this, refer to the PLEXOR test device manual. Completely loosen and remove the union nut of the PLEXOR connecting hose. Screw the protective cap back on to the BMA 04. Screw the protective plug into the PLEXOR connecting hose. Check the position of the piston slide in the BMA 04. In the operating position the position indicator shall protrude slightly from the protective cap. 6 Maintenance 6.1 General Maintenance of the safe measuring coupling BMA 04 is restricted to replacing the O ring. The expected service life of the O ring is at least 20 years. 6.2 Disassembly, assembly To replace the O ring the following materials are required: Hexagonal key for 6-mm hexagon socket. Tools to remove and place O rings. New O ring. Lubricant. Degreasant. 3

4 Disassembly (see fig. 2): Remove the spring retaining ring (no. 5). Carefully push the piston slide (no. 4) from the enclosure (no. 2) and remove the O ring (no. 1). Assembly (see fig. 2): Carefully clean all the parts and degrease the piston slide (no. 4), enclosure (no. 2) and adapter fitting (no. 5). Grease the O ring (no. 1) with the prescribed lubricant (no. 10). Place the new O ring (no. 1) on to the piston slide (no. 4). Replace the piston slide (no. 4) into the enclosure (no. 2). Replace the spring (no. 3) back in the enclosure (no. 2). Screw the spring retaining ring (no. 5) into the enclosure (no. 2) and tighten. 1 O ring 2 Enclosure 3 Spring 4 Piston slide 5 Spring retaining ring 6 Protective cap 7 Spring 8 Quick locking ring 9 Position indicator 10 Lubricant Fig. 2: Cross-section of safe measuring coupling BMA Functional check Smooth running check of the piston slide Smooth running of the piston slide in the BMA 04 can easily be checked by actuating the position indicator. No gas will escape when the position indicator is actuated. Leak tightness check Once pressure has been put on the BMA 04 and the protective cap has been removed, the BMA 04 can be checked for leak tightness. To do this, the connector is subjected to a bubble test using leakage detection fluid. After this check, the BMA 04 shall be dried and the protective cap be placed back in position. 4

5 5

6 Wigersma & Sikkema B.V. PO Box 109 NL-6980 AC Doesburg Leigraafseweg 4 NL-6983 BP Doesburg The Netherlands TEL: +31 (0) FAX: +31 (0) info@wigersma-sikkema.com 6

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