Reactive polymer-bound stabilizers for polyols and PU, improving emissions and long term yellowing of foam

Transcription

1 Reactive polymer-bound stabilizers for polyols and PU, improving emissions and long term yellowing of foam Antoni Puig Sales Manager EMEA PSE Europe, 28 th June 2017, Munich

2 Milliken & Company Headquartered in Spartanburg, SC, USA More than 7000 associates 39 world-wide Manufacturing facilities around the world 2

3 Milliken & Company Our Divisions: 3

4 Milliken & Company Divisions Performance Solutions Chemical Performance and Protective Textiles Floor Covering 4

5 Milliken & Company Divisions Floor Covering Beautifying offices, hotels, airports, homes, and commercial environments around the world 5

6 Milliken & Company Divisions Performance and Protective Textiles Consisting of 6 businesses : Airbag, Engineered and Performance Products, Napery, Nonwovens, Specialty Interiors and Uniform and Protective 6

7 Milliken & Company Divisions Performance Solutions Assisting organizations to become safer and more competitive in the marketplace 7

8 Milliken & Company Divisions Chemical Producing innovative chemical additives and colorants that help create value for customers by improving performance, appearance, productivity and costs 8

9 Additives for enhanced quality and protection Giving superior protection to polyurethane Intense Color Microbial Protection Reduced Yellowing Reduced Emissions Reactint AlphaSan Milliguard 9

10 Additives for enhanced quality and protection Giving superior protection to polyurethane Intense Color Microbial Protection Reduced Yellowing Reduced Emissions Reactint AlphaSan Milliguard 10

11 Reactint Polymeric Colorants for PU Polymer Bound Chemistry AOX Active Center Strong chromophores Effective at low loadings Polymeric Tail Liquid Easy Handling and metering Miscibility/Compatibility Functional Center Chemically bound into the PU matrix 11

12 Reactint Polymeric Colorants for PU Cost efficient solutions High Color Strength Cost effective matches in our labs or visit web app Reduce waste from changeover Visit our Reactint web app Reactint.millikenchemical.com Short color transition because of high polyol solubility of colorants 12

13 Reactint Polymeric Colorants for PU Blend on the fly 5 Primary Colorants Wide Color space Reduced Inventory 13

14 Reactint Polymeric Colorants for PU Enabling easy dosing of color in polyol manufacturing process Gear pump Color pipe/tubing Polyol line Container 14

15 Reactint Polymeric Colorants for PU Using deep color for marketing messages Branding Differentiation Personalization Highlighting Marketing 15

16 Additives for enhanced quality and protection Giving superior protection to polyurethane Intense Color Microbial Protection Reduced Yellowing Reduced Emissions Reactint AlphaSan Milliguard 16

17 Silver based Anti-microbial AlphaSan Foam Cushions Foam Matresses Footwear Protecting PU against microbial contamination Thermoplastic Polyurethane Wound care 17

18 Additives for enhanced quality and protection Giving superior protection to polyurethane Intense Color Microbial Protection Reduced Yellowing Reduced Emissions Reactint AlphaSan Milliguard 18

19 Unique AO Stabilizer technology for aminefree Polyol Europur Innovation Award Winner

20 Polymeric, reactive antioxidant Milliguard AOX-1 Amine-free antioxidant package for improved scorch and post-yellowing performance Polyol Supplier Polyurethane Foam Producer Polyol Stabilisation with Milliguard AOX Scorch protection at lower loadings Allowing lower VOC/FOG: VDA278 compliance Reduced discoloration after UV light & NOx exposure Scorch Prevention with Milliguard AOX Reduced thermal degradation in polyurethane Protected with Milliguard AOX-1 Protected with Milliguard AOX-1 20

21 Polymeric, reactive antioxidant Milliguard AOX-1 Offering unique value through its unique polymeric structure AOX Active Center lactone-based carbon-centered radical scavenger Polymeric Tail Liquid Easy Handling and metering Miscibility/Compatibility Functional Center Chemically bound into the PU matrix No contributions to emissions 21

22 Polymeric, reactive antioxidant Milliguard AOX-1 Lactones are uniquely capable of scavenging the carbon centered radicals, providing a superior performance and efficacy Photolysis Thermal Degradation Free Radical R ROO CO OH R H 2 O Polymer RH Polymer RH Auto-oxidation cycle 22

23 Polymeric, reactive antioxidant Milliguard AOX-1 Lactones are uniquely capable of scavenging the carbon centered radicals, providing a superior performance and efficacy Photolysis Thermal Degradation Free Radical R ROO CO OH R H 2 O Polymer RH Milliguard AOX-1 Polymer RH Auto-oxidation cycle Lactones prevent the first step of the degradation cycle 23

24 Yellowness Index Polymeric, reactive antioxidant Milliguard AOX-1 Heat ageing of polyols with different stabilization OVT Polyol C Minimum stabilized Polyol Milliguard AOX-1 Stabilized Polyol Industry Standard Polyol Conventional AO consumption leads to color body formation, Milliguard AOX-1 has the ability to regenerate hindered phenol antioxidants thus minimizing the color bodies associated with consumption 24

25 Yellowness Index Polymeric, reactive antioxidant Milliguard AOX-1 Polyol stabilization Microwave scorch performance Industry 4000 ppm Milliguard AOX ppm 0 Industry 4000 ppm Milliguard AOX ppm Milliguard AOX-1 stabilization technology outperforms industry standard AO package at reduced loading levels. 25

26 YI Polymeric, reactive antioxidant Milliguard AOX-1 Polyol stabilization NOx Exposure NOx Exposure Ind. Standard Minimum Stabilized (MS) MS ppm Milliguard AOX-1 package Industry standard Minimum stabilized (MS) MS ppm Milliguard AOX- 1 package 0 hr 2 hr Milliguard AOX-1 reduces thermal degradation in PU and reduces yellowing caused by NOx exposure even at higher loadings Industry standard = commercial stabilized polyol 26

27 YI Polymeric, reactive antioxidant Milliguard AOX-1 Polyol stabilization UV Exposure Industry standard Minimum stabilized MS + 0,3php Milliguard AOX-1 package Industry standard Minimum stabilized MS + 0,3php Milliguard AOX-1 package Milliguard AOX-1 reduces yellowing caused by UV exposure 27

28 Polymeric, reactive antioxidant Milliguard AOX-1 Milliguard AOX-1 meets the stringent automotive VDA 278 requirements for VOC and FOG VOC (ppm) VOC (ppm) Industry Standard 3000 ppm Milliguard AOX-1 package FOG (ppm) FOG (ppm) Industry Standard 3000 ppm Milliguard AOX-1 package Efficiency at low loadings Reacts with Isocyanate Low VOC/FOG Industry standard = commercial stabilized polyol 28 Milliguard AOX-1 meets the stringent automotive VDA 278 requirements for VOC and FOG

29 YI Polymeric, reactive antioxidant Milliguard AOX-1 PU Flexible Foam Scorch performance Ind. Standard 0,50 php Ref AO 0,25 php Milliguard AOX-1 package Industry standard 0,50 php Ref AO 0,25 php Milliguard AOX-1 package Milliguard AOX-1 has proven to significantly reduce scorch in flexible polyurethane foams 29

30 Polymeric, reactive antioxidant Milliguard AOX-1 Benefits from Milliguard AOX-1 Covalently bound in the PU matrix and does not migrate Synergy with traditional primary antioxidants Regeneration of traditional primary anti-oxidants Lower loading of stabilizer in polyols Lower contribution to VOC/FOG Benefits from Eliminating Diphenyl Amine Minimal contribution to gas fade & emissions Lower toxicity Lower color body formation 30

31 Polymeric, reactive antioxidant Milliguard AOX-1 Milliguard AOX-1 shows superior yellowing performance in box pour trials 200 Box Pour Trial temperature Profile Industry Standard AO 60 0:05 0:55 1:45 2:35 3:25 Milliguard AOX-1 package 31

32 Milliken - PCC Rokita partnership PCC Rokita: innovative polyol manufacturer launching new Premium polyols in the market with superior technology based on Milliguard AOX-1: Polyols for CME foam Hypersoft polyols Viscoelastic polyols (MDI) Viscoelastic polyols (TDI) High color stability PU foams, delays yellowing of foams for mattresses & pillows Reduced scorching of PU foam opens up significant opportunities for the Comfort market Low emission of VOCs, amine-free polyols, adapting to highest standards 32

33 Milliken - PCC Rokita partnership Foams after suntest 72 h Polyol for CME foam aminic antioxidant new Polyol for CME foam Milliguard AOX-1 Protected with Milliguard AOX-1 Hypersoft Polyol aminic antioxidant new Hypersoft Polyol Milliguard AOX-1 Protected with Milliguard AOX-1 33

34 Milliguard AOX-1 and Milliguard UVX-200HF Superior synergy between Antioxidant and UV absorber for high demanding applications Reactive Primary hydroxyl, allowing the additive to be chemically bound into the PU matrix, preventing migration and surface bloom Liquid form, allowing ease of handling and metering Compatible with a variety Polyurethane formulations UVX 200HF 2 Hr Xenon UV Stability no added UV Package 24 Hr Xenon UV Stability with added UV Package (4 php) Industry Standard AOX-1 Amine Free Industry Standard AOX-1 Amine Free 34

35 Additives for enhanced quality and protection Giving superior protection to polyurethane Intense Color Microbial Protection Reduced Yellowing Reduced Emissions Reactint AlphaSan Milliguard 35

36 International Standards for Indoor Air Quality Revised GB/T27630 to become an official regulation Jan 1, 2018 Harmful Substance (Test Temperature & Time) Original Chinese GB/T27630 Standard 25⁰ C for 16 Hrs Proposed Chinese New Standard 25⁰ C for 16 Hrs Korea 25⁰ C for 2 Hrs Japan (JAMA) 1 23⁰/40⁰ C for 4.5 Hrs Formaldehyde Benzene Toluene 1,100 1,000 1, Ethyl Benzene 1,500 1,000 1,000 3,800 Xylene 1,500 1, Styrene Acetaldehyde Acrolein Phenol Glycol-Ethers-Esters Maximum allowed levels in µg / m 3 1 Limits of exposure suggested by Ministry of Health, Labor and Welfare of Japan Sick House Syndrome Research Council 2 Cal/EPA OEHHA list of chemicals for which non-cancer Chronic Reference Exposure Levels Exist (see 36

37 New Aldehyde Scavenger Technology- Milliguard Environmental Test Chamber Aldehyde levels in automotive seating foams made with MDI based system Formaldehyde Acetaldehyde Acrolein Control made w/ Standard Polyol System (µg/m3 ) Milliken Scavenger 4000 ppm (µg/m3) 1m 3 Environmental Test Chamber (VW, PV ) Milliguard Aldehyde Scavenger Technology reduces aldehyde content in molded foam seating systems 37

38 Specialty Additives Enhancing and protecting polyurethane : Visit us in Hall 3, stand 420 Reactint Colorants Alphasan Antimicrobial Milliguard AOX Antioxidants Milliguard UVX UV Absorbers Intense Color Microbial Protection Reduced Yellowing Reduced Emissions Reactint AlphaSan Milliguard 38

39 Antoni Puig Market Manager Product Line Manager Polyurethane Colorants & Ingredients T / C antoni.puig@milliken.com How can we help you innovate? 39