RHOPLEX AC-464 Emulsion Polymer
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1 Technical Data Sheet RHOPLEX AC-464 Emulsion Polymer For Architectural Coating Applications Regional Product Availability Description Typical Physical Properties Formulating Suggestion with RHOPLEX AC-464 Emulsion Polymer North America RHOPLEX AC-464 Emulsion Polymer represents Dow Chemical Company s progress in design of an APEO (alkyl phenol ethoxylate) surfactant-free binder for low VOC exterior flat and satin paints. Since this binder was developed from the RHOPLEX AC-264 platform, it maintains the excellent balance of properties customers have come to know. RHOPLEX AC-464 Emulsion Polymer is a high solids emulsion vehicle for exterior latex paints which provides the same level of adhesion to chalky substrates as RHOPLEX AC-264 Emulsion Polymer. Similar to the RHOPLEX AC-264 Emulsion Polymer, this new low VOC product has excellent adhesion to chalky paint. Early exposures are showing excellent general durability associated with allacrylic binders, and to date, RHOPLEX AC-464 Emulsion Polymer is very similar in performance to the RHOPLEX AC-264 Emulsion Polymer in both exterior flat and satin formulations. The polymer composition has been modified in order to optimize the balance of properties with lower co-solvent levels. Also, in some formulations, it is possible to get a minimum of 3 cycles of freeze-thaw stability. RHOPLEX AC-464 Emulsion Polymer maintains an excellent response to non-ionic rheology modifiers. (These properties are typical but do not constitute specifications). Appearance White milky liquid Solids 60 61% ph Viscosity cps Weight per U.S. gallon lbs Dry bulking value gal/lb Wet bulking value 0.13 gal/lb MFFT ( C) <0 Starting point formulation for both a 50 g/l VOC High Quality Flat and Sheen are given for the evaluation of RHOPLEX AC-464 Emulsion Polymer. The specific raw materials suggested were used in the development of these formulations, and to the best of our knowledge, all are APEO-free. Alternatives should be checked carefully before full-scale production is undertaken. Rheology modifiers are recommended as co-thickeners and sole thickeners for use with RHOPLEX AC-464 Emulsion Polymer. Starting point formulations include RM-2020NPR/HEC (flat) and RM-2020NPR/RM-8W (satin). ACRYSOL RM-5 Rheology Modifier can also be used and is best suited for interior applications. These rheology modifiers enable the formulator to achieve excellent flow and leveling, high film build, and excellent roller application properties, with freedom from roller spatter. These additives offer significant improvement over cellulosic thickeners in these properties. Page 1 of 6 RHOPLEX AC-464 Emulsion Polymer / Dow Coating Materials April 2010
2 Formulating Suggestion with RHOPLEX AC-464 Emulsion Polymer (Continued) With any of the thickeners, including cellulosics, there is the possibility of phase separation. If phase separation is encountered, the use of Attagel 50 at 5 10 pounds per 100 gallons of paint is suggested. With Attagel 50, some increase in structure and unsheared viscosity may result. For the best exterior performance, one of our recommendations is Minex 4 (flat) and Minex 7 (sheen) extenders. Minex 3 could also be substituted for Minex 4 if looking for an even lower sheen, and durability will not be compromised. We have also found that universal grade slurry TiO 2 performs similarly to its dry grade counterpart. As for dispersant selection, TAMOL 850, TAMOL 731A, and TAMOL 165A all performed similarly in our lab tests. We expect that TAMOL 1124 could also be a good alternative. However, for the best freeze-thaw results, we recommend TAMOL 731. Texanol is the coalescent of choice at a level of approximately 2% based on binder solids. This level should ensure good performance to temperatures down to 40 F. If lower temperature application is required, it is recommended to evaluate the formulation with a ladder of coalescent to optimize the low temperature film formation. If looking for better freeze-thaw stability, incorporating a commercial low VOC plasticizer (such as, Optifilm 400, Loxanol 200, Archer RC, KP-140) in place of a more volatile coalescent, will allow the formulator to add more glycol to the formulation. As many customers are interested in APEO-free materials, we have evaluated several surfactants in recent studies. While not an exact substitute for Triton X-100, we have had some success with BYK-348 surfactant. While not in our published formulas, work done with other binders found that Carbowet DC-01 could be an APEO-free alternative to Triton CF-10. Much more formulation and colorant work is underway. As for mildewcide selection, our studies have included either Eagle Zinc 417W or XX-503 with SKANE M-8 or ROZONE 2000 for customers who require non-zinc oxide formulations. We continue to monitor current exposure series and develop other formulations to include for exposure history. As always, please consult your Dow Coating Materials Technical Consultant for any further information. Page 2 of 6 RHOPLEX AC-464 Emulsion Polymer / Dow Coating Materials April 2010
3 Higher Quality Flat White Exterior House Paint Formulation W Materials Pounds Gallons Natrosol 250 MHR Water TAMOL 731A KTPP BYK KATHON LX 1.5% Propylene Glycol Titanium Dioxide, Ti-Pure R Zinc Oxide (XX-503) Silicate, Minex Attagel Grind for minutes on high speed disperser at fpm and let down at slower speed as follows: RHOPLEX AC-464 EMULSION POLYMER (60.5%) ROPAQUE ULTRA Texanol SKANE M Ammonia Water Natrosol 250 MHR (2½%) Formulation Constants PVC Volume Solids 45.0 ph 38.1 Viscosity, Initial ± 3 KU ICI Viscosity 1.0 ± 0.1P V.O.C. 50 g/l Page 3 of 6 RHOPLEX AC-464 Emulsion Polymer / Dow Coating Materials April 2010
4 Higher Build High Quality Flat White House Paint Formulation W Thickened with Rheology Modifier ACRYSOL RM-2020NPR Materials Pounds Gallons Natrosol 250 MHR Water TAMOL 850A KTPP BYK KATHON LX 1.5% Propylene Glycol Titanium Dioxide, Ti-Pure R Zinc Oxide (XX-503) Silicate, Minex Attagel Grind for minutes on high speed disperser at fpm and let down at slower speed as follows: RHOPLEX AC-464 EMULSION POLYMER (60.5%) ROPAQUE ULTRA Texanol SKANE M Ammonia Water ACRYSOL RM-2020NPR Natrosol 250 MHR (2½%) Formulation Constants PVC 44.8 Volume Solids 36.1 ph 9.0 ± 2 Viscosity, Initial ± 3 KU ICI Viscosity 1.5 ± 0.2P V.O.C. 50 g/l Page 4 of 6 RHOPLEX AC-464 Emulsion Polymer / Dow Coating Materials April 2010
5 White Satin Exterior House Paint, Formulation W Thickened with Rheology Modifier ACRYSOL RM-2020NPR and RM-8W Materials Pounds Gallons Materials Pounds Gallons Water TAMOL 165A BYK Tego Foamex Propylene Glycol Titanium Dioxide, Ti-Pure R Zinc Oxide (XX-503) Minex KATHON LX 1.5% Grind for minutes on high speed disperser at fpm and let down at slower speed as follows: RHOPLEX AC-464 EMULSION POLYMER (60.5%) ROPAQUE ULTRA Propylene Glycol Texanol Tego Foamex SKANE M Ammonia (28%) ACRYSOL RM-2020NPR ACRYSOL RM-8W Water Formulation Constants PVC 33.4% Volume Solids 34.6% ph 9.0 Viscosity, Equilibrated 95 ICI Viscosity 1.1 ± 0.1P V.O.C g/l Handling Precautions Before using this product, consult the Material Safety Data Sheet (MSDS)/Safety Data Sheet (SDS) for details on product hazards, recommended handling precautions and product storage. CAUTION! Keep combustible and/or flammable products and their vapors away from heat, sparks, flames and other sources of ignition including static discharge. Processing or operating at temperatures near or above product flashpoint may pose a fire hazard. Use appropriate grounding and bonding techniques to manage static discharge hazards. CAUTION! Failure to maintain proper volume level when using immersion heaters can expose tank and solution to excessive heat resulting in a possible combustion hazard, particularly when plastic tanks are used. Page 5 of 6 RHOPLEX AC-464 Emulsion Polymer / Dow Coating Materials April 2010
6 Storage Disposal Store products in tightly closed original containers at temperatures recommended on the product label. Dispose in accordance with all local, state (provincial) and federal regulations. Empty containers may contain hazardous residues. This material and its container must be disposed in a safe and legal manner. It is the user's responsibility to verify that treatment and disposal procedures comply with local, state (provincial) and federal regulations. Contact your Dow Coating Materials Technical Representative for more information. Chemical Registration Note on Asia- Pacific Product Line Product Stewardship Customer Notice Many countries within the Asia-Pacific require the registration of chemicals, either imported or produced locally, prior to their commercial use. Violation of these regulations may lead to substantial penalties imposed upon the user, the importer or manufacturer, and/or cessation of supply. It is in your interests to ensure that all chemicals used by you are registered. The Dow Chemical Company does not supply unregistered products unless permitted under limited sampling procedures as a precursor to registration. Product availability and grades vary throughout the countries in Asia-Pacific. Please contact your local Dow Coating Materials representative for further information and samples. Dow has a fundamental concern for all who make, distribute, and use its products, and for the environment in which we live. This concern is the basis for our product stewardship philosophy by which we assess the safety, health, and environmental information on our products and then take appropriate steps to protect employee and public health and our environment. The success of our product stewardship program rests with each and every individual involved with Dow products - from the initial concept and research, to manufacture, use, sale, disposal, and recycle of each product. Dow strongly encourages its customers to review both their manufacturing processes and their applications of Dow products from the standpoint of human health and environmental quality to ensure that Dow products are not used in ways for which they are not intended or tested. Dow personnel are available to answer your questions and to provide reasonable technical support. Dow product literature, including safety data sheets, should be consulted prior to use of Dow products. Current safety data sheets are available from Dow. Contact: North America: Latin America: (+55) Europe: (+800) Asia-Pacific: (+800) Notice: No freedom from any patent owned by Dow or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, Customer is responsible for determining whether products and the information in this document are appropriate for Customer's use and for ensuring that Customer's workplace and disposal practices are in compliance with applicable laws and other government enactments. The product shown in this literature may not be available for sale and/or available in all geographies where Dow is represented. The claims made may not have been approved for use in all countries. Dow assumes no obligation or liability for the information in this document. References to Dow or the Company mean the Dow legal entity selling the products to Customer unless otherwise expressly noted. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. Page 6 of 6 RHOPLEX AC-464 Emulsion Polymer / Dow Coating Materials April 2010
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