COURSE DESCRIPTION FOR NONDESTRUCTIVE TESTING

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1 COURSE DESCRIPTION FOR NONDESTRUCTIVE TESTING TULSA, OKLAHOMA

2 INTRODUCTION TO NONDESTRUCTIVE TESTING QCT1817 COURSE DESCRIPTION: In this course students will learn about materials and processes, find basic NDT methods in an overview of N.D.T. Students will then study in depth the methods of magnetic partical testing and liquid Penetrant testing. Students will study inspection reports, cleaning processes, magnetism, properties of liquid penetrants using equipment standard to industry. Material Processings for Raw to Finished Products Classification of Materials Discontinuities and Defects Heat Treatment M.S.D.S. Need for N.D.T. in Industry Basics of N.D.T. Advantages and Disadvantages Safety Hazards Handling Parts Corrosion Defects Magnetic Particle Inspection Liquid Penetrant Inspection 1 8 hours 32 hours 32 hours Total 180 hours

3 RADIATION SAFETY QCT1827 COURSE DESCRIPTION: In this course students learn the fundamentals of radiation safety and radiographic inspection safety techniques. Students study the causes of radiation accidents and pertinent federal and state regulations. Students will also learn to change sources and set up a gamma ray projector and accessories. They will learn to set boundaries correctly. Introduction to Radiation Safety Radiation and Radioactivity Key Terms Harmful Effects of Over Exposure Detection and Measurment of Radiation Radiation Protection Radiography Cameras Operating and Emergency Procedures NRC Regulations: Title 10 Chapter 1, Part 19, Notices Instructions and Reports to Workers: Inspections. Part 20, Standards For Protection Against Radiation. Part 34, Licenses For Radiography and Radiation Safety Actual Setups of Boundaries 20 hours 20 hours hours 48 hours

4 RADIOGRAPHY QCT2807 COURSE DESCRIPTION: Students review and utilize their previous (QCT1819) radiation safety training and continue to develop skill and proficiency at producing a radiography (with x- ray tubes and radioactive isotopes) safely and correctly. Students also learn manual film processing, handling and basic film interpretation. Origin of Penetrating Radiation Radiation Characteristics and Interactions with Matter X-ray Equipment and Generation Gamma-Ray Sources and Equipment Protecting Against X-ray and Gamma Rays Factors in Determining Exposure Time Positioning the Film. Specimen and Radiation Source Developing the Film and Reading the Results Penumbra Shadow (UG) Distortion Enlargement Screens Purpose Lead-Foil Screens Fluorescent Screens Film Film Processing Scattered Radiation Related to the Specimen Performing Radiography with X-ray and Gamma Ray.5 hour.5 hour 1. 8 hours hours

5 ULTRASONIC INSPECTION QCT2817 COURSE DESCRIPTION: In this course students learn the fundamental properties of sound waves, principles of wave propagation, generation of ultrasonic waves, ultrasonic testing methods, and the use of testing equipment. Students develop skills in set-up and calibration of ultrasonic testing equipments, using straight beam and angle beam contact testing. They also learn the basic theory to immersion testing. Introduction to Ultrasonics Concepts of Sound Basic Ultrasonics Transducers Ultrasonic Flaw Detectors Behavioral Patterns of Sound Waves Choosing and Coupling the Transducer Straight Beam Calibration (AWS) Angle Beam Calibration (AWS) IIW Miniature V2 (Rampas) Blocks Sonatest Universal Block Beam Plotting Procedure (ASME) 9 hours 9 hours 9 hours Basic Angle Beam Testing Basic Terms and Relationships Calculating Horizontal and Vertical Distances Skip Distance Reflector Evaluation First Phase Second Phase

6 Weld Testing Maximum Amplitude or Half Value Method Introduction Welding Metallurgy Selections of Shear Wave Angles and Frequencies Recommended Sequence for AWS Ultrasonic Weld Inspection Sound Velocity Introduction and Units of Measurement Calculation: The Velocity of Sound in a Specimen Measurement of Velocity with a Calibrated Specimen Measurement of Velocity with a Calibrated Delay The Decibel Introduction to the Decibel Relationship Between Echo Height, Distance, and Reflector Size Attenuation Immersion Testing Introduction Monitor Gates Interface Triggers and Echo Locks Through Transmission Immersion Testing Tubular Product Testing

7 EDDY CURRENT TESTING QCT2827 COURSE DESCRIPTION: In this course students will learn the theory and basic test methods of Eddy Current testing. This course includes 90 hours of Eddy Current theory. The student will also receive 90 hours of laboratory instruction using a variety of portable eddy current testing equipment. Students will perform standard calibration techniques and complete projects locating flaws using Eddy Current test methods. Introduction to Eddy Current Theory, History, and Applications Fundamentals of Electricity Fundamentals of Magnetism Fundamentals of Electromagnetism Inductive Reactance, Impedance, and Phase Basic Components of Eddy Current Test Systems Test Coils (Encircling, Inner Diameter, Outer Diameter) Test Coil Arrangements (Single, Double, Absolute, Differential) Instruments, Read-out Mechanisms, Presentation Formats Variables affecting Eddy Current Testing (Testing Material and Equipment) Standards, Calibrations, Industry Specific Laboratory, Performing Basic Calibrations Laboratory Projects, Locating Flaws using Eddy Current Techniques hours 40 hours

8 LEAK TESTING, CODES and STANDARDS QCT2838 COURSE DESCRIPTION: In this course students learn the basic principles and methods of leak testing. Students learn basic visual inspection techniques, the physical properties of gases and safety hazards involved with leak testing. Students study technical data prepared by the American Welding Society (AWS), the American petroleum Institute (API), the American Society for Testing and Materials (ASTM), the American Society of Mechanical Engineers (ASME), and MIL Standards. Introduction to Welding Inspections The Welding Inspector The Metric System, Welding Terms and Symbols Basic Welding Metallurgy Welding Processes and Qualifications Joint Preparation and Temperature Control Welding, Joining and Cutting Process (I and II) Qualification of Welders, Welding Procedures and Welding Operations Codes, Discontinuities and Destructive Testing Codes and Welding Inspection Welding Imperfections and Discontinuities Chemical, Metallurgical and Mechanical Testing of Welds Visual and Liquid Penetrant Inspection Magnetic Particle and Radiographic Inspection Ultrasonic Inspection Eddy Current Inspection, Acoustic Emission Proof Tests And Leak Tests ASME Boiler and Pressure Vessel Codes Articles 1 through 5

9 Articles 6 through 10 Articles of Subsection B Appendices A and B AWS Structural Welding Code D Part A General Requirements Part B Radiographic Inspection Part C Ultrasonic Inspection API 1104, Standard for Welding Pipeline Section 1 General Section 5 Inspection and Testing of Production Welds Section 6 Standards of Acceptability, Nondestructive Testing Section 8 Radiographic Procedures Introduction to Leak Testing, History and Terminology Specific Tracer Fluids, Hazards and Safety Characteristics Principles, Techniques and Methods of Pressure Change/ Measurement Tests to include Bubble Tests, Halogen Test, Mass Spectrometer Test, and Miscellaneous Tests 2 Achievement Tests Magnetic Particle Penetrant Inspection Radiographic Inspection Ultrasonic Inspection Eddy Current Inspection

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