5. LIQUID PENETRANT TESTING (PT) : LEVEL I ( 4 DAYS )
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1 1. INTERPRETATION OF RADIOGRAPHS : ( 6 DAYS ) The course includes review of conventional & radiography, techniques, codes, procedures & acceptance standards etc. backed up by extensive interpretation practicals covering IQI sensitivity, contrast, definition, density, artifacts, & PASS / FAIL Evaluation 2. RADIOGRAPHIC TESTING (RT) LEVEL II (9 DAYS) Theory: Review of Level I, Codes, Procedures & Acceptance Standards, Manufacturing Processes & Discontinuities, Interpretation of Radiographs, Evaluation, ASTM 94, E142, Report writing. Practical: Radiography of Casting & Welding by X ray & Gamma ray using films, Interpretation of Radiographs, Sensitivity, Density & SFD Calculations. 3. ULTRASONIC TESTING (UT) LEVEL I ( 6 DAYS ) Theory: Properties of Sound Waves, Generation of Ultrasound, Interaction of ultrasound with matter & boundaries, Types of Probes, Test Methods, Test Equipment, Instrumentation, Test Variables, Inspection Procedures, Types of Discontinuities. Practical: Calibration of Equipment for various types of Probes, Discontinuity Detection & Location/Size Estimation Techniques. Lamination sizing, Side drilled hole detection. 4. ULTRASONIC TESTING (UT) LEVEL II ( 10 DAYS ) Theory: Review of Level I Theory + in depth study of test Variables, Immersion Techniques, Principles of DGS/DAC Methods, Echo Dynamics for Reflector Evaluation, Codes, Procedure & Acceptance Standards, Evaluation of Test Equipment, Manufacturing Processes & Discontinuities. Practical: Same as for Level I + Interpretation Evaluation of Indications using DAC. Evaluation Methods & Echo Dynamics, Beam Profile, Plotting, Weld Testing as per ASME Sec V 5. LIQUID PENETRANT TESTING (PT) : LEVEL I ( 4 DAYS ) Theory: Basics of Penetrant Testing, Penetrant Group, Penetrant Removal, Techniques, Types of Developer, Pre-cleaning Methods, Inspection Procedures, Sensitivity & Resolution, Accessories, Types of Discontinuities. Procedure as per ASME Sect V Practical: Visible (Red) & Fluorescent Penetrants of various types on different surfaces, Use of Dry, Wet, Solvent Suspended Developers.
2 6. LIQUID PENETRANT TESTING (PT) : LEVEL II ( 4 DAYS ) Theory: Review of Level I Theory + Selection of Techniques, Codes, Procedures, & Acceptable Standards, Manufacturing Processes & Discontinuities, Interpretation of Indications, Preservation of Indications, Evaluation of Test, Materials. Practical: Same as Level I + Interpretation. Report making. 7. MAGNETIC PARTICLE TESTING (MT) : LEVEL I (4 DAYS) Theory: Basics of Magnetism, Magnetization Techniques, Inspection Mediums, Inspection Techniques, Indication Classifications, Test Equipments & Accessories. Demagnetization, Types of Discontinuities & indications. Practical: Yokes, Prods, Headshot, Central Conductor, Coil Techniques, Using dry, wet fluorescent powders, Demagnetization. 8. MAGNETIC PARTICLE TESTING(MT) : LEVEL II (4 DAYS) Theory: Review of Level I Theory + Selection of Techniques, Codes, Procedures & Acceptance Standards, Manufacturing Processes & Discontinuities, Interpretation of Indications, Preservation of Indications, Current calculations, Evaluation of Test Equipment. Practical: Same as Level l I + Interpretation & Evaluation, Making report. 9. VISUAL INSPECTION (VT) : LEVEL II (3 DAYS) Theory: Review of Level I theory, Lighting Fundamentals, Material Attributes, Environment & Physiological Factor, Visual Perception. ASME Sec V Requirements, Making report. Practical: Use of test equipments, Inspection of weldments, Forgings, etc. Hands on Training, Procedural Evaluation & Making report. 10. LEAK TESTING : LEVEL - II ( BT / MSLDT) (7 DAYS) Theory: Bubble Testing, Mass Spectrometer, leak Testing, Principle, Equipments, Applications, ASME Sect V requirements. Practical: Bubble Testing & Helium Leak Detection (MSLT) 11. EDDY CURRENT TESTING (ET) : LEVEL I (6 DAYS) Theory: Basic principles of Eddy currents & electro magnetism, Flux Leakage Theory, Physical Properties of Metals, Instrumentation, Type of Coils Application of ECT Practical: Conductivity Meter, crack detector, Metal Sorter, Coating thickness gauges.
3 12. EDDY CURRENT TESTING (ET) : LEVEL II ( 6 DAYS ) Theory: Review of Level I theory, Factors affecting Coil Impedance & Flux Leakage, Signal to Noise ratio, Selection of Coils, test frequency, Instrumentation. ASME Sec V requirement Practical: Same as Level I + Evaluation of Indications as per procedure & making report 13. GUIDED TOUR OF ASME codes : (GTAC) ( 2 DAYS ) WPS,PQR,WPQ and writing and reviewing these document, ASME Sect. II - Material, Sect. VIII Div. 1 Pressure Vessels, ASME Sect IX, WPS, PQR, WPQ, ASME Sec V, NDT, Design Requirements, Material Requirements & NDT requirements. 14. NDT FOR MANAGERS: (2 DAYS ) Theory: NDT Definition & Philosophy, Fitness for purpose Concept, Theory, Application & Limitations of various NDT Techniques, Importance of Training & Certification, Costing. Practical: Demonstrations of major NDT methods. (RT,UT, MT, PT, VT) 15. NDT FOR ENGINEERS : ( 3 DAYS ) Theory: Definition & Philosophy, Fitness for purpose, Concept NDT methods & their applications, Manufacturing Processes & Discontinuities such as due to Fatigue, Stress Corrosion, Commonly used codes & standards. Practical: Demonstration of major NDT methods & techniques.(rt,ut,mt,pt & VT) 16. NDT FOR DESIGNERS : ( 3 DAYS ) Theory: Similar to the course NDT for Managers with special emphasis on Design related aspects of NDT, codes & standards, Selection of NDT methods & acceptance standards. Practical: Demonstration of major NDT methods & techniques. (RT, UT, MT, PT & VT) 17. WELDING INSPECTOR : ( 6 DAYS ) Theory: Attribute of a welding inspector, Basics of welding metallurgy, Major Welding processes, Welding consumables, welding symbols, Welding discontinuities, DT/NDT of Welds. WPS, PQR, WPQ, ASME, Sec IX requirements, Typical Quality plan for a Pressure vessel. Practical: Use of a Welding Gauge, Profile Gauge, Demonstration of NDT of Welds by various methods, Calculations in DT.
4 18. INDUSTRIAL PAINTING / COATING (1 DAY) (By NACE Qualified person) The course include need for painting / coating, various application techniques, selection criteria, methods of surface, precautions and paint at defects. Practical: Demonstrations are included. 19. PREPARATORY COURSE FOR API 510, 653, 570 & 580 EXAMS (As per API requirements) 20. PREPARATORY COURSE FOR ASNT Level III EXAMS (As per ASNT requirements) 21. INTERNAL AUDITORS PROGRAM : ISO 9001:2008 (2 DAYS) Theory: Review, Audits, Assessment, Auditor, Auditing Skills, Guidelines for Quality Audit, Audit Plan, Sample Checklist. 22. INTERPRETATION OF ENGINEERING DRAWINGS (3 DAYS) Theory: Basic for interpreting drawings, Types of drawings, Drawing features, Measurements and scale, Dimensioning, Sections, Welding Symbols & Abbreviations. 23. TRAIN THE TRAINERS (2 DAYS) Techniques in a different way to elevate the learning to a new level of experience and efficacy, increase the retaining ability of the participants, make live the dry training material, Implementing a variety of learning exercises, Effective way of Presentation Skills Voice and Body Language, The Do's and Don'ts of Presenting. 24. METALLURGY FOR NON-METALLURGIST (2 DAYS) 25. COMMUNICATION SKILLS (1 DAY) 26. TIME MANAGEMENT (1 DAY) 27. DECISION MAKING (1 DAY) 28. LEADERSHIP SKILLS (1 DAY) 29. PROBLEM SOLVING TOOLS (1 DAY)
5 30. CREATIVITY (1 DAY) 31. STRESS MANAGEMENT (1 DAY) 32. SPOKEN ENGLISH (1 DAY) 33. HR COURSES (1 DAY) ANY OTHER COURSE CAN BE DEVELOPED AS PER THE REQUIREMENT. INFRASTRUCTURE REQUIREMENTS IN GENERAL, TRAINING REQUIRES THE FOLLOWING INFRASTRUCTURE: TRAINING HALLS WITH GOOD SITTING ARRANGEMENT AIR CONDITIONING / VENTILATION ARRANGEMENT FOR REFRESHMENTS / WATER OVERHEAD PROJECTOR SCREEN FOR PROJECTION WHITE BOARD WITH MARKERS COMPUTER / LAPTOP SPEAKERS AND MIKES PLACE FOR DEMONSTRATION / PRACTICALS EQUIPMENT AS REQUIRED BY NDT TECHNIQUES DEFECTIVE SAMPLES AS REQUIRED BY NDT TECHNIQUES CONSUMABLES AS REQUIRED BY NDT TECHNIQUES ELECTRICAL SOURCE / POINTS
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