BM, BMhp. Lenntech. Lenntech. Booster modules 50/60 Hz. Tel Fax.

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1 GRUNDFOS DATA BOOKLET BM, BMhp Booster modules 5/6 z Lenntech info@lenntech.com Tel Fax Lenntech

2 BM, BMhp Table of contents 1. Performance ranges 3 BM, 5 z 3 BM, 6 z 3 BMhp, 5 z 4 BMhp, 6 z 4 EuP ready 5 2. General description, BM 6 Applications 6 Standard pumps 6 Pumped liquids 6 Construction 6 Motor 6 Operating conditions 7 Types and versions 8 Sectional drawings 8 3. Technical data 9 Material specification 9 Type key 11 Installation 11 Connections 11 Limitations to operation 12 Automatic control devices 12 Checking of operation 12 Performance data Order data, 6 z 42 BM 4" (with straight pipe) 42 BM 4" (with elbow) 43 BM 6" (with straight pipe) 44 BM 8" (with straight pipe) General description, BMhp 46 Applications 46 Standard pumps 46 Pumped liquids 46 Construction 46 Motor 46 Operating conditions 47 Types and versions 48 Sectional drawings Performance curves, 5 z 49 BMhp BMhp 3 5 BMhp BMhp 6 52 BMhp BMhp BMhp BMhp BMhp Performance curves, 5 z 14 BM 3A 14 BM 5A 15 BM 9 16 BM BM 3 18 BM BM 6 2 BM BM BM BM BM Order data, 5 z 26 BM 4" (with straight pipe) 26 BM 4" (with elbow) 27 BM 6" (with straight pipe) 28 BM 8" (with straight pipe) Performance curves, 6 z 3 BM 3A 3 BM 5A 31 BM 9 32 BM BM 3 34 BM BM 6 36 BM BM BM BM 16 4 BM Order data, 5 z 58 BMhp 6" (with straight pipe) 58 BMhp 8" (with straight pipe) Performance curves, 6 z 6 BMhp 17 6 BMhp 3 61 BMhp BMhp 6 63 BMhp BMhp BMhp BMhp BMhp Order data, 6 z 69 BMhp 6" (with straight pipe) 69 BMhp 8" (with straight pipe) Accessories 71 CUE frequency converter 71 MP 24 motor protector 74 G1 gateway 76 BM 4" 78 BM 6" 79 BM 8" 79 BMhp Customising your pump 8 Custom-made pumps Grundfos Product Center 81 2

3 BM, BMhp 1 1. Performance ranges BM, 5 z Performance ranges Fig. 1 Performance range, BM 5 z TM BM, 6 z Fig. 2 Performance range, BM 6 z TM

4 1 BM, BMhp Performance ranges BMhp, 5 z BMhp 17 BM 6" BMhp 3 BMhp 46 BMhp 6 BMhp 77 BMhp 95 BMhp 125 BM 8" BMhp 16 BMhp 5 z BMhp 215 Fig Q [m³/h] Q [US GPM] Performance range, BMhp 5 z TM BMhp, 6 z BMhp 6 z BMhp 17 BMhp 3 BMhp 46 BMhp 6 BMhp 77 BMhp 95 BMhp 125 BMhp 16 BMhp BM 6" BM 8" Fig Q [m³/h] Q [US GPM] Performance range, BMhp 6 z TM

5 BM, BMhp 1 EuP ready The BM, BMhp pumps are energyoptimised and comply with the EuP Directive (Commission Regulation (EC) No 547/212) which will be effective as from 1 January 213. As from this date, all pumps will be classified/graduated in a new energy efficiency index (MEI). Performance ranges MEI index Minimum Efficiency Index (MEI) is the dimensionless scale unit for hydraulic pump efficiency at best efficiency point, part load and overload. EU regulations set efficiency requirements to MEI.1 as from 1 January 213 and MEI.4 as from 1 January 215. An indicative benchmark for the best-performing water pumps available on the market in 212 is MEI.7. Efficiency and MEI index Pump type Efficiency [%] MEI BM 3A BM 5A BM BM BM BM BM BM BM BM BM BM For more information about the new energy directive and MEI index please visit: energy.grundfos.com europump.eu/efficiencycharts 5

6 2 BM, BMhp General description, BM 2. General description, BM Applications The Grundfos BM booster module is suitable for industrial and water supply applications requiring increased system pressure. The BM booster module is the optimum solution for applications requiring the following: sealless pumps pumps capable of coping with high system pressures high heads quiet operation a minimum of maintenance. Construction Modified standard submersible pumps are used for the BM booster modules. Pump and motor are centred in the stainless-steel sleeve. Both sleeve ends can be connected to the piping by means of Victaulic couplings. A terminal box for electrical connection is located at the discharge end. The sleeve of BM 4", 6" and 8" modules is supplied with straight pipe inlet and outlet. BM 4" modules are also available with 9 bends at the suction and discharge ends. Typical applications BM booster modules are suitable for the following typical applications: water treatment such as: reverse osmosis in domestic water supply systems hospitals, laboratories as well as chemical, electronics and metal industries ultra-filtration in chemical and galvanic industries painting workshops, metal and mineral industries liquid transfer pressure boosting closed circulation systems with a high static pressure. Standard pumps The following standard pumps are available for the BM booster modules: SP 3A, SP 5A and SP 9 in 4" sleeve SP 17, SP 3, SP 46 and SP 6 in 6" sleeve SP 3, SP 46, SP 6, SP 77, SP 95, SP 125, SP 16 and SP 215 in 8" sleeve. Note: The BM booster modules are supplied without non-return valves. Pumped liquids Thin, non-explosive liquids not containing abrasive particles or fibres. The liquid must not attack the pump materials chemically or mechanically. If the density and/or viscosity of the pumped liquid is higher than that of water, it may be necessary to use motors with a higher output than the standard output stated. Motor Asynchronous submersible squirrel-cage motor of the canned type with water-lubricated bearings. Voltages 3 x V - 1 %/+ 6 % 3 x V - 1 %/+ 6 %. Enclosure class IP58 (MS 4, MMS 8) IP68 (MS 6). Insulation class MMS wet-wound with PE/PA winding wires. Special versions Voltages up to 1 V available on request. 6

7 BM, BMhp 2 Operating conditions Flow rate 5 z: Max. 265 m 3 /h, 1166 US gpm 6 z: Max. 31 m 3 /h, 1364 US gpm. Temperature Max. 4 C / 14 F. Contact Grundfos in case of higher temperature. Outlet pressure Max. 8 bar / 116 psi. Recommended inlet pressure at 25 C / 77 F General description, BM Min. Max. BM [bar] [psi] [bar] [psi] 4" " * 725* 8" * 363* * 6 bar / 87 psi on request. Rated speed 5 z: 287 min -1 6 z: 345 min -1. Sound pressure level The sound pressure level of BM 4" and 6" booster modules is below 7 db(a). The sound pressure level of BM 8" booster modules is below 8 db(a). See also section Limitations to operation, page 12. 7

8 2 BM, BMhp General description, BM Types and versions BM 4" (with straight pipe) BM 6" TM TM BM 4" (with elbow) BM 8" TM TM Sectional drawings BM 4" BM 6" TM Sleeve 2. Discharge connection 3. Suction connection 4. Submersible motor 5. Submersible pump 6. Cable inlet 7. Terminal box 8. Inlet bypass valve 9. Locking system for BM 8". BM 4" and BM 6" have a left-hand thread for locking. BM 8" TM TM

9 BM, BMhp 3 3. Technical data Material specification Pos. Component Materials N version R version DIN AISI DIN AISI DIN AISI Technical data 3 Valve seat Stainless steel/ NBR L 4 Top chamber Stainless steel L 6 6b Top bearing Bottom bearing Stainless steel/ NBR L 7 Neck ring NBR/PPS Intermediate bearing NBR a Spacing washer for stop ring Carbon/graphite, PTFE L 8b Stop ring Stainless steel L 9 Chamber Stainless steel L 1 Bottom chamber with Stainless steel L stop ring 11 Nut for split cone Stainless steel L 11c Nut for stop ring Stainless steel L 12 Split cone Stainless steel L 13 Impeller Stainless steel L 14 Suction interconnector Stainless steel L 15 Strainer Stainless steel L 16 Shaft Stainless steel SAF SAF Strap Stainless steel L 19 Nut for strap Stainless steel L 24 Coupling Stainless steel SAF Wear ring Stainless steel L 73 Sleeve Stainless steel SAF Fig. 5 Example, BM b 6b 8a 11c TM

10 3 BM, BMhp Technical data Pos. Component Materials N version R version DIN AISI DIN AISI DIN AISI MS 4 / MS 6 SAF 225 SAF Shaft Stainless steel Shaft seal Tungsten carbide/ceramic Motor sleeve Stainless steel L L 4 Motor end shield Stainless steel L L 5 Radial bearing Ceramic/tungsten carbide Thrust bearing Ceramic/carbon Rubber parts NBR/Buna N MMS 8 1 Shaft Stainless steel SAF Shaft seal Tungsten carbide/ceramic Motor sleeve Stainless steel L 4 Motor end shield BM: Cast iron BM-N(E): Stainless steel EN- JL L 5 Radial bearing Ceramic/tungsten carbide 6 Thrust bearing Ceramic/carbon Rubber parts NBR/Buna N Fig. 6 Example, MS TM

11 BM, BMhp 3 Type key Example BM 3 (A) 24 A N E R Booster module Rated pump flow rate [m 3 /h] Generation Number of stages Reduced impeller Materials BM 4" N NE R BM 6" N NE R BM 8" N NE R Sleeve 1.431/ / / /94L 1.431/ / / /SAF / / / /SAF 225 NE: Pump rubber parts in FKM. Installation Pump 1.431/ / / /94L 1.431/ / / /94L 1.431/ / / /94L Motor 1.431/ /94L /94L /94L 1.431/ /94L /94L /94L 1.431/ / / /94L Modules connected in series and in parallel Symbols used in figures 7 to 1. Air escape valve Closing valve Non return valve Pressure switch Flow switch Air escape valve Closing valve Non-return valve Pressure switch Flow switch Pressure gauge Pressure gauge Motor-operated valve Motor operated valve Diaphragm Diaphragm tank TM Fig. 8 Fig. 9 Booster unit with four modules connected in parallel, mounted above each other Booster unit with two modules connected in series and in parallel, mounted above each other Fig. 1 Booster unit with four modules connected in series with bypass, mounted above each other Connections Bypass Bypass Bypass Bypass Bypass Bypass Bypass TM TM TM Technical data Bypass TM Size Type Victaulic coupling, style 77 BM 4" BM 3A - BM 9 1 1/4" / 42 BM 6" BM 17 - BM 6 3" / 89 BM 8" BM 3 - BM 46 3" / 89 BM 8" BM 6 4" / 114 BM 8" BM 77 - BM 95 5" / 139 BM 8" BM BM 215 6" / 168 Fig. 7 Booster unit with four modules connected in series, mounted above each other 11

12 3 BM, BMhp Technical data Limitations to operation The capacity of the modules should always be kept within the recommended flow rate and pressure range of each individual pump. Recommended flow rate at 25 C / 77 F [m 3 /h] US [gpm] Type 5 z 6 z 5 z 6 z BM 3A BM 5A BM BM / BMhp BM / BMhp BM / BMhp BM / BMhp BM / BMhp BM / BMhp BM / BMhp BM / BMhp BM / BMhp Automatic control devices To protect the pumps against dry running and to ensure a minimum flow of cooling water past the motors, the system must be fitted with flow and pressure control devices. A pressure switch on the suction side is sized in accordance with the estimated inlet pressure. At a pressure lower than.5 bar / 7.25 psi for BM 4" and BM 6", and 1 bar / 14.5 psi for BM 8", an alarm is given and shortly after the pumps will stop (max. 15 sec.). All discharge connections to the system should be fitted with flow switches which will stop the system at the set minimum flows. The above control devices ensure a correct inlet pressure and a minimum flow of cooling water past the motor. Flow switch cutting-in is adjusted for a minimum time delay equivalent to the maximum starting frequency of the system. Recommended pressure Inlet pressure Outlet pressure Type Min. Max.* Max.* [bar] [psi] [bar] [psi] [bar] [psi] BM 4" BM 6" BM 8" BMhp 6" BMhp 8" * Note: If the maximum inlet/outlet pressure is exceeded, a safety valve should be installed. Motor Maximum permissible liquid temperature Max. liquid temperature Min. flow velocity past the motor Min. flow rate [ C] [m/s] [m 3 /h] Grundfos 4" Grundfos 6" Grundfos 8" Checking of operation Depending on the number of operating hours of the pumps, the following should be checked at suitable intervals: flow starting frequency control and protective devices liquid temperature minimum flow through modules during operation. 12

13 BM, BMhp 3 Performance data Curve conditions The guidelines below apply to the curves on the following pages. The curves apply to actual speeds at 5 z or 6 z. The bold curves indicate the permissible duty range. The thin curves are only intended as a guide. All curves are based on average values according to ISO 996 Annex A. If a minimum performance is required, individual measurements must be carried out. The curves apply to a kinematic viscosity of 1 mm 2 /s (1 cst). The power curve /hp shows pump power input per stage. The efficiency curve η shows pump efficiency, i.e. pump without motor. The performance tests have been made at a water temperature of 2 C. Test liquid: airless water. The conversion between head (m) and pressure p (kpa) has been made for water with a density of ρ = 1 kg/m 3. If the density differs from this value, the created pressure will be proportional to the density. Technical data Series operation (high pressure) If a pressure higher than that of a single module is required, several modules are connected in series. The resulting pressure is found by adding the pressure of each individual module. The flow rate will be the same as for one pump. Note: Make sure that the maximum inlet pressure is not exceeded. See section Operating conditions, on page 7. Parallel operation (high flow) If a flow higher than that of a single module is required, several modules are connected in parallel. The resulting flow is found by adding the flow of each individual module. The pressure will be the same as for one pump. 13

14 4 Performance curves, 5 z 4. Performance curves, 5 z BM 3A BM 3A 5 z ISO 996 Annex A Q [m³/h] hp Q [US GPM].1 [%] Q [m³/h] 2 1 TM

15 4 BM 5A BM 5A 5 z ISO 996 Annex A Performance curves, 5 z Q [m³/h] hp Q [US GPM].1 [%] Q [m³/h] 2 1 TM

16 4 Performance curves, 5 z BM 9 TM

17 4 BM BM 17 5 z ISO 996 Annex A Performance curves, 5 z Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 2 TM

18 4 Performance curves, 5 z BM BM 3 5 z ISO 996 Annex A Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 2 TM

19 4 BM BM 46 5 z ISO 996 Annex A Performance curves, 5 z Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 2 TM

20 4 Performance curves, 5 z BM BM 6 5 z ISO 996 Annex A Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 2 TM

21 4 BM BM 77 5 z ISO 996 Annex A Performance curves, 5 z Q [m³/h] hp Q [US GPM] 4 [%] Q [m³/h] 4 2 TM

22 4 Performance curves, 5 z BM BM 95 5 z ISO 996 Annex A Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 2 TM

23 4 BM BM z ISO 996 Annex A Performance curves, 5 z Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 2 TM

24 4 Performance curves, 5 z BM BM 16 5 z ISO 996 Annex A AA Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 2 TM

25 4 BM BM z ISO 996 Annex A Performance curves, 5 z AA -1-A Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 4 2 TM

26 5 Order data, 5 z 5. Order data, 5 z BM 4" (with straight pipe) Motor output [] Rated current Length [L] Product number Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM BM BM BM BM BM BM BM Weight [kg] Ship. vol. On request, the BM is available in other voltages and with all stages indicated in the standard SP pump range. Dimensional sketch ø42 / 1 1/4" L ± 2 mm /.8 in ø114.3 / 4.5" 12 mm / 4 in TM One set of connecting fittings is required for each system. See section Accessories, page

27 5 BM 4" (with elbow) Motor output [] Rated current Length [L] Product number Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM BM BM BM BM BM BM BM Weight [kg] Ship. vol. Order data, 5 z On request, the BM is available in other voltages, with all stages indicated in the standard SP pump range and in R version. Dimensional sketch L ± 2 mm /.8 in 12 mm / 4 in 82.5 mm / 3.2 in ø42 / 1 1/4" ø114.3 / 4.5" TM One set of connecting fittings is required for each system. See section Accessories, page

28 5 Order data, 5 z BM 6" (with straight pipe) Motor output [] Rated current Length [L] Product number Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM CE195 12CF195 12CU BM CE197 12CF197 12CU BM CE199 12CF199 12CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE194 12CF194 12CU BM CE193 13CF193 13CU BM CE194 13CF194 13CU BM CE196 13CF196 13CU BM CE198 13CF198 13CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM CE CF CU BM C C C BM C C C BM C C C BM C C C BM C C C BM C C C BM C C C BM C C C BM C C C BM C C C BM C C C BM CE195 14CF195 14C BM CE196 14CF196 14C BM CE197 14CF197 14C BM CE198 14CF198 14C BM CE191 14CF191 14C BM CE CF C BM CE CF C BM CE CF C Weight [kg] Ship. vol. On request, the BM is available in other voltages and with all stages indicated in the standard SP pump range. Dimensional sketch L ± 4 mm /.16 in 164 mm / 6.5 in ø88.9 / 3" ø168.3 / 6 3/5" TM One set of connecting fittings is required for each system. See section Accessories, page

29 5 BM 8" (with straight pipe) Motor output [] Length [L] Rated current Product number Ship. vol. Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM CS192 15CR192 15CT192 15CU BM CS CR CT CU BM CS192 14CR192 14CT192 14CU BM CS CR CT CU BM CS196 16CE196 16CF196 16CU BM CS197 16CE197 16CF197 16CU BM CS198 16CE198 16CF198 16CU BM CS191 16CR191 16CT191 16CU BM CS CR CT CU BM CS CR CT CU BM CS192 16CR192 16CT192 16CU BM CS BM CS BM CS BM CS BM CS BM CS BM CS193 17CE193 17CF193 17CU BM A CS19A4 17CR19A4 17CT19A4 17CU19A BM CS194 17CR194 17CT194 17CU BM CS195 17CR195 17CT195 17CU BM CS197 17CR197 17CT197 17CU BM CS199 17CR199 17CT199 17CU BM CS191 2CR191 2CT191 2CU BM CS192 2CR192 2CT192 2CU BM 16-3-AA CS19B3 2CR19B3 2CT19B3 2CU19B BM CS193 2CR193 2CT193 2CU BM CS194 2CR194 2CT194 2CU BM CS195 2CR195 2CT195 2CU BM CS196 2CR196 2CT196 2CU BM CS198 2CR198 2CT198 2CU BM A CS19A1 18CR19A1 18CT19A1 18CU19A BM AA CS19B2 18CR19B2 18CT19B2 18CU19B BM CS192 18CR192 18CT192 18CU BM CS193 18CR193 18CT193 18CU BM CS194 18CR194 18CT194 18CU BM CS195 18CR195 18CT195 18CU Weight [kg] Order data, 5 z On request, the BM is available in other voltages and with all stages indicated in the standard SP pump range. Connections Size Type Victaulic coupling, style 77 BM 8" BM 3 - BM 46 3" / 89 BM 8" BM 6 4" / 114 BM 8" BM 77 - BM 95 5" / 139 BM 8" BM BM 215 6" / 168 Dimensional sketch L ± 4 mm /.16 in ø273 / 1 3/4" 2 mm / 7.87 in TM One set of connecting fittings is required for each system. See section Accessories, page

30 6 Performance curves, 6 z 6. Performance curves, 6 z BM 3A BM 3A 6 z, SF 1.15 ISO 996 Annex A Q [m³/h] hp Q [US GPM].16 [%] Q [m³/h] 2 TM

31 6 BM 5A BM 5A 6 z, SF 1.15 ISO 996 Annex A Performance curves, 6 z Q [m³/h] hp Q [US GPM].16 [%] Q [m³/h] 2 TM

32 6 Performance curves, 6 z BM 9 TM

33 6 BM BM 17 6 z, SF 1.15 ISO 996 Annex A Performance curves, 6 z Q [m³/h] hp Q [US GPM] 1.6 [%] Q [m³/h] TM

34 6 Performance curves, 6 z BM BM 3 6 z, SF 1.15 ISO 996 Annex A Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 4 2 TM

35 6 BM BM 46 6 z, SF 1.15 ISO 996 Annex A Performance curves, 6 z Q [m³/h] hp Q [US GPM] 4 [%] Q [m³/h] 4 2 TM

36 6 Performance curves, 6 z BM BM 6 6 z, SF 1.15 ISO 996 Annex A Q [m³/h] hp Q [US GPM] 4 [%] Q [m³/h] TM

37 6 BM BM 77 6 z, SF 1.15 ISO 996 Annex A Performance curves, 6 z Q [m³/h] hp Q [US GPM] 8 [%] Q [m³/h] 4 2 TM

38 6 Performance curves, 6 z BM BM 95 6 z, SF 1.15 ISO 996 Annex A Q [m³/h] hp Q [US GPM] 8 [%] Q [m³/h] 4 2 TM

39 6 BM BM z, SF 1.15 ISO 996 Annex A Performance curves, 6 z Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 4 2 TM

40 6 Performance curves, 6 z BM A BM 16 6 z, SF 1.15 ISO 996 Annex A A A Q [m³/h] [hp] Q [US GPM] Q [m³/h] [%] TM

41 6 BM A BM z, SF 1.15 ISO 996 Annex A Performance curves, 6 z A Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 4 2 TM

42 7 Order data, 6 z 7. Order data, 6 z BM 4" (with straight pipe) Motor output [] Rated current Length [L] Product number Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM BM BM BM BM Weight [kg] Ship. vol. On request, the BM is available in other voltages and with all stages indicated in the standard SP pump range. Dimensional sketch ø42 / 1 1/4" L ± 2 mm /.8 in ø114.3 / 4.5" 12 mm / 4 in TM One set of connecting fittings is required for each system. See section Accessories, page

43 7 BM 4" (with elbow) Motor output [] Length [L] Ratedcurrent Product number Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 3A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM 5A BM BM BM BM BM Weight [kg] Ship. vol. Order data, 6 z On request, the BM is available in other voltages, with all stages indicated in the standard SP pump range and in R version. Dimensional sketch L ± 2 mm /.8 in 12 mm / 4 in 82.5 mm / 3.2 in ø42 / 1 1/4" ø114.3 / 4.5" TM One set of connecting fittings is required for each system. See section Accessories, page

44 7 Order data, 6 z BM 6" (with straight pipe) Motor output [] Rated current Length [L] Product number Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM DJ363 12D363 12DU BM DJ364 12D364 12DU BM DJ366 12D366 12DU BM DJ368 12D368 12DU BM DJ361 12D361 12DU BM DJ D DU BM DJ D DU BM DJ D DU BM DJ D DU BM DJ D DU BM DJ363 12D363 12DU BM DJ362 13D362 13DU BM DJ363 13D363 13DU BM DJ364 13D364 13DU BM DJ365 13D365 13DU BM DJ367 13D367 13DU BM DJ368 13D368 13DU BM DJ361 13D361 13DU BM DJ D DU BM DJ D DU BM DJ D DU BM DJ362 13D362 13DU BM DJ D DU BM E362 15E E BM E363 15E E BM E364 15E E BM E365 15E E BM E366 15E E BM E368 15E E BM E369 15E E BM E E E BM E E E BM DE365 14DJ365 14E BM DE366 14DJ366 14E BM DE368 14DJ368 14E BM DE369 14DJ369 14E BM DE361 14DJ361 14E Weight [kg] Ship. vol. On request, the BM is available in other voltages and with all stages indicated in the standard SP pump range. Dimensional sketch L ± 4 mm /.16 in 164 mm / 6.5 in ø88.9 / 3" ø168.3 / 6 3/5" TM One set of connecting fittings is required for each system. See section Accessories, page

45 7 BM 8" (with straight pipe) Motor output [] Rated current Length [L] Product number Type [hp] I N [A] [mm] [in] N version NE version R version Net Gross [m 3 ] BM 3-27* DS DK DW CU BM 46-16* DS DK DW CU BM 46-19* DS DK DW CU BM 6-13* DS DK DW CU BM 6-14* DS DK DW CU BM 6-15* DS DK DW CU BM 6-16* DS DK DW CU BM 6-18* DS DK DW CU BM DS364 16DE364 16DJ364 16CU BM DS365 16DE365 16DJ365 16CU BM 77-6* DS366 16DK366 16DW366 16CU BM 77-7* DS367 16DK367 16DW367 16CU BM 77-1* DS361 16DK361 16DW361 16CU BM 77-13* DS DK DW CU BM DS BM 95-5* DS BM 95-7* DS BM 95-8* DS BM 95-11* DS BM 95-13* DS BM DS362 17DR362 17DT362 17CU BM AA* DS36B3 17DU36B3 17DW36B3 17CU36B BM 125-3* DS363 17DU363 17DW363 17CU BM A* DS36A4 17DU36A4 17DW36A4 17CU36A BM A* DS36A5 17DU36A5 17DW36A5 17CU36A BM A* DS36A6 17DU36A6 17DW36A6 17CU36A BM DS361 2DK361 2DW361 2CU BM 16-2* DS362 2DK362 2DW362 2CU BM 16-3-A* DS36A3 2DK36A3 2DW36A3 2CU36A BM 16-4-A* DS36A4 2DK36A4 2DW36A4 2CU36A BM 16-5-A* DS36A5 2DK36A5 2DW36A5 2CU36A BM DS361 18DK361 18DW361 18CU BM A* DS36A2 18DK36A2 18DW36A2 18CU36A BM A* DS36A3 18DK36A3 18DW36A3 18CU36A Weight [kg] Ship. vol. Order data, 6 z On request, the BM is available in other voltages and with all stages indicated in the standard SP pump range. * Full-load current I SF applies to 3 x 46 V. Connections Size Type Victaulic coupling, style 77 BM 8" BM 3 - BM 46 3 "/ 89 BM 8" BM 6 4" / 114 BM 8" BM 77 - BM 95 5" / 139 BM 8" BM BM 215 6" / 168 Dimensional sketch L ± 4 mm /.16 in ø273 / 1 3/4" 2 mm / 7.87 in TM One set of connecting fittings is required for each system. See section Accessories, page

46 8 BM, BMhp General description, BMhp 8. General description, BMhp Applications The Grundfos BMhp booster module is suitable for industrial and water supply applications where the inlet pressure is high, i.e. 6 to 8 bar. BMhp booster modules are used to increase the system pressure up to 8 bar. The BMhp booster module is the optimum solution for applications requiring the following: sealless pumps pumps capable of coping with high system pressures high heads quiet operation a minimum of maintenance. Typical applications BMhp booster modules are suitable for the following typical applications: water treatment where energy recovery devices (ERD), like pressure exchangers are used, such as: reverse osmosis in domestic water supply systems hospitals, laboratories as well as chemical, electronics and metal industries ultra-filtration in chemical and galvanic industries painting workshops, metal and mineral industries liquid transfer pressure boosting closed circulation systems with a high static pressure. Feature BMhp booster modules need no flushing during continuous operation due to an internal by-pass. Standard pumps The following standard pumps are available for the BMhp booster modules: SP 17, SP 3, SP 46 and SP 6 in 6" sleeve SP 77, SP 95, SP 125, SP 16 and SP 215 in 8" sleeve. Note: The BMhp booster modules are supplied without non-return valves. Pumped liquids Thin, non-explosive liquids not containing abrasive particles or fibres. The liquid must not attack the pump materials chemically or mechanically. If the density and/or viscosity of the pumped liquid is higher than that of water, it may be necessary to use motors with a higher output than the standard output stated. Construction Modified standard submersible pumps are used for the BMhp booster modules. Pump and motor are centred in the stainless-steel (Duplex) sleeve. Both sleeve ends can be connected to the piping by means of Victaulic couplings. A terminal box for electrical connection is located at the discharge end. The sleeve of 6" and 8" modules is supplied with straight pipe inlet and outlet. Motor Asynchronous submersible squirrel-cage motor of the canned type with water-lubricated bearings. Voltages 3 x V - 1 %/+ 6 % 3 x V - 1 %/+ 6 %. Enclosure class IP58 (MMS 8) IP68 (MS 6). Insulation class MMS wet-wound with PE/PA winding wires. Special versions Voltages up to 1 V available on request. 46

47 BM, BMhp 8 Operating conditions Flow rate 5 z: Max. 265 m 3 /h, 1166 US gpm 6 z: Max. 31 m 3 /h, 1364 US gpm. Temperature Max. 3 C / 86 F. Contact Grundfos in case of higher temperature. Outlet pressure Max. 8 bar / 116 psi. Recommended inlet pressure at 25 C / 77 F General description, BMhp Min. Max. BMhp [bar] [psi] [bar] [psi] 6" " Rated speed 5 z: 287 min -1 6 z: 345 min -1. Sound pressure level The sound pressure level of BMhp 6" booster modules is below 7 db(a). The sound pressure level of BMhp 8" booster modules is below 8 db(a). See also section Limitations to operation, page

48 8 BM, BMhp General description, BMhp Types and versions BMhp 6" BMhp 8" Sectional drawings TM TM BMhp 6" BMhp 8" TM Sleeve 2. Discharge connection 3. Suction connection 4. Submersible motor 5. Submersible pump 6. Cable inlet 7. Terminal box 8. Inlet bypass valve 9. Locking system for BMhp 8". BMhp 6" has a left-hand thread for locking. 1 TM

49 9 9. Performance curves, 5 z BMhp BMhp 17 5 z ISO 996 Annex A Performance curves, 5 z Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 2 TM

50 9 Performance curves, 5 z BMhp BMhp 3 5 z ISO 996 Annex A Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 2 TM

51 9 BMhp BMhp 46 5 z ISO 996 Annex A Performance curves, 5 z Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 2 TM

52 9 Performance curves, 5 z BMhp BMhp 6 5 z ISO 996 Annex A Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 2 TM

53 9 BMhp BMhp 77 5 z ISO 996 Annex A Performance curves, 5 z Q [m³/h] [hp] Q [US GPM] 4 [%] Q [m³/h] 4 2 TM

54 9 Performance curves, 5 z BMhp BMhp 95 5 z ISO 996 Annex A Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 2 TM

55 9 BMhp BMhp z ISO 996 Annex A Performance curves, 5 z Q [m³/h] hp Q [US GPM] [%] Q [m³/h] 2 TM

56 9 Performance curves, 5 z BMhp AA BMhp 16 5 z ISO 996 Annex A AA Q [m³/h] hp Q [US GPM] Q [m³/h] [%] TM

57 9 BMhp AA BMhp z ISO 996 Annex A Performance curves, 5 z A Q [m³/h] hp Q [US GPM] 2 15 [%] Q [m³/h] 4 2 TM

58 1 Order data, 5 z 1. Order data, 5 z BMhp 6" (with straight pipe) Motor output [] Length [L] Rated current Product number Ship. vol. Type [hp] I N [A] [mm] [in] R version Net Gross [m 3 ] BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp Weight [kg] On request, the BMhp is available in other voltages and with all stages indicated in the standard SP pump range. Dimensional sketch L ± 4 mm /.16 in 164 mm / 6.5 in ø88.9 / 3" ø168.3 / 6 3/5" TM One set of connecting fittings is required for each system. See section 13. Accessories, page

59 1 BMhp 8" (with straight pipe) Motor output [] Rated current Product number Ship. vol. Type [hp] I N [A] [mm] [in] R version Net Gross [m 3 ] BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp 16-2AA BMhp BMhp 16-3AA BMhp 215-1A BMhp BMhp 215-2AA Length [L] Weight [kg] Order data, 5 z On request, the BMhp is available in other voltages and with all stages indicated in the standard SP pump range. Connections Size Type Victaulic coupling BMhp 8" BMhp 77 - BMhp 95 5" / 139, style 489 BMhp 8" BMhp BMhp 215 6" / 168, style 77S Dimensional sketch L ± 4 mm /.16 in ø273 / 1 3/4" 2 mm / 7.87 in TM One set of connecting fittings is required for each system. See section 13. Accessories, page

60 11 Performance curves, 6 z 11. Performance curves, 6 z BMhp BMhp 17 6 z ISO 996 Annex A Q [m³/h] [hp] Q [US GPM] 1.6 [%] Q [m³/h] TM

61 11 BMhp BMhp 3 6 z ISO 996 Annex A Performance curves, 6 z Q [m³/h] [hp] Q [US GPM] [%] Q [m³/h] 4 2 TM

62 11 Performance curves, 6 z BMhp BMhp 46 6 z ISO 996 Annex A Q [m³/h] [hp] Q [US GPM] 4 3 [%] Q [m³/h] 4 2 TM

63 11 BMhp BMhp 6 6 z ISO 996 Annex A Performance curves, 6 z Q [m³/h] [hp] Q [US GPM] 4 [%] Q [m³/h] TM

64 11 Performance curves, 6 z BMhp BMhp 77 6 z ISO 996 Annex A BA Q [m³/h] [hp] Q [US GPM] 8 [%] Q [m³/h] TM

65 11 BMhp BMhp 95 6 z ISO 996 Annex A Performance curves, 6 z AB Q [m³/h] [hp] Q [US GPM] Q [m³/h] [%] TM

66 11 Performance curves, 6 z BMhp BMhp z ISO 996 Annex A AA A Q [m³/h] [hp] Q [US GPM] 2 15 [%] Q [m³/h] 4 2 TM

67 11 BMhp AA BMhp 16 6 z ISO 996 Annex A Performance curves, 6 z A Q [m³/h] [hp] Q [US GPM] 2 15 [%] Q [m³/h] 4 2 TM

68 11 Performance curves, 6 z BMhp BMhp z ISO 996 Annex A A Q [m³/h] [hp] Q [US GPM] 4 3 [%] Q [m³/h] 4 2 TM

69 Order data, 6 z BMhp 6" (with straight pipe) Motor output [] Length [L] Rated current Product number Ship. vol. Type [hp] I N [A] [mm] [in] R version Net Gross [m 3 ] BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp BMhp Weight [kg] Order data, 6 z On request, the BMhp is available in other voltages and with all stages indicated in the standard SP pump range. Dimensional sketch L ± 4 mm /.16 in 164 mm / 6.5 in ø88.9 / 3" ø168.3 / 6 3/5" TM One set of connecting fittings is required for each system. See section 13. Accessories, page

70 12 Order data, 6 z BMhp 8" (with straight pipe) Motor output [] Rated current Product number Ship. vol. Type [hp] I N [A] [mm] [in] R version Net Gross [m 3 ] BMhp 77-2A BMhp BMhp BMhp BMhp BMhp 95-2AB BMhp BMhp BMhp BMhp 125-1A BMhp BMhp 125-2AA BMhp BMhp 16-1A BMhp BMhp 16-2AA BMhp 215-1A BMhp Length [L] Weight [kg] On request, the BMhp is available in other voltages and with all stages indicated in the standard SP pump range. * Full-load current I SF applies to 3 x 46 V. Connections Size Type Victaulic coupling BMhp 8" BMhp 77 - BMhp 95 5" / 139, style 489 BMhp 8" BMhp BMhp 215 6" / 168, style 77S Dimensional sketch L ± 4 mm /.16 in ø273 / 1 3/4" 2 mm / 7.87 in TM One set of connecting fittings is required for each system. See section 13. Accessories, page 71. 7

71 BM, BMhp Accessories CUE frequency converter The Grundfos CUE is a series of external frequency converters designed for speed control of a wide range of Grundfos pumps. When a CUE is installed, the motor requires no further motor protection. The CUE offers quick and easy set-up and commissioning compared to a standard frequency converter because of the start-up guide. Simply key in application-specific variables such as motor data, pump family, control function (e.g. constant pressure), sensor type, and setpoint, and the CUE will automatically set all necessary parameters. The CUE enables gentle pumping and thereby protects the water reservoir and the rest of the distribution system, as water hammer can be avoided by adjusting ramp times up and down. Accessories Overview of the CUE range Supply voltage [V] 3 x x x x x 2-24 Power range The CUE is available in two enclosure classes: I/21 IP54/55. RFI filters To meet the EMC requirements, the CUE comes with the following types of built-in radio frequency interference filter (RFI). Voltage [V] Typical shaft power, RFI filter type Application 1 x C1 3 x C1 Domestic 3 x C C2 Domestic/industry 3 x C3 3 x C3 Industry Fig. 11 The CUE range Functions The CUE has a wide range of pump-specific functions, such as constant pressure constant level constant flow rate constant temperature constant curve. CUE features Startup guide The CUE incorporates an innovative start-up guide for the general setting of the CUE including the setting of the correct direction of rotation. The start-up guide is started the first time when the CUE is connected to the power supply. Check of direction of rotation. Duty/standby operation. Dry-running protection. Low-flow stop function. GrA444 71

72 13 BM, BMhp Accessories Inputs and outputs The CUE incorporates various inputs and outputs: 1 RS-485 GENIbus connection 1 analog input, -1 V, /4-2 ma external setpoint 1 analog input, /4-2 ma sensor input, feedback sensor 1 analog output, -2 ma 4 digital inputs start/stop and three programmable inputs 2 signal relays (C/NO/NC) programmable. Accessories for the CUE Grundfos offers various accessories for the CUE. MCB 114 sensor input module The MCB 114 offers additional analog inputs for the CUE: 1 analog input, /4-2 ma 2 inputs for Pt1 and Pt1 temperature sensors. Output filters Output filters are used primarily to protect the motor against overvoltage and increased operating temperature. owever, output filters can also be used to reduce acoustic noise from the motor. Grundfos offers two types of output filter as accessories for the CUE: du/dt filters sine-wave filters. Floor-mounting option The CUE is as standard installed on the wall. The enclosures D1 and D2 can also be installed on the floor on a pedestal designed for that purpose. For information about enclosures, see the productspecific documentation for the CUE. I1/NEMA1 option An I enclosure can be upgraded to I1/NEMA1 by using the I1/NEMA1 option. The power terminals (mains and motor) will be covered. Sensors The following sensors can be used in connection with the CUE. All sensors are with 4-2 ma output signal. pressure sensors, up to 25 bar temperature sensors differential-pressure sensors differential-temperature sensors flowmeters potentiometer box for external setpoint setting. Gateways The CUE has a standard RS-485 GENIbus interface. Gateways to convert to other bus standards are available as accessories. The CIU family (CIU = Communication Interface Units) can convert from GENIbus to the most common fieldbuses in the world: CIU 1 converts from GENIbus to LonWorks CIU 15 converts from GENIbus to Profibus DP CIU 2 converts from GENIbus to Modbus RTU CIU 25 is a GSM modem which can send SMS messages in case of alarms, etc. Control MPC Control MPC, a multi-pump control system for the control of parallel-connected CUE pump solutions. Use of output filters The table below shows in which cases an output filter is required. From the table, it can be seen if a filter is required, and which type to use. The selection depends on these factors: pump type motor cable length the required reduction of acoustic noise from the motor. Pump type SP with 38 V motor and up Typical shaft power The lengths stated apply to the motor cable. du/dt filter Sine-wave filter Up to 7.5 kw - -3 m 11 kw and up -15 m 15-3 m 72

73 BM, BMhp 13 Cables used in CUE installations Note: When the CUE is installed in connection with SP pumps, we distinguish between two types of installation: installation in EMC-insensitive sites. See fig. 12. installation in EMC-sensitive sites. See fig. 13. The two types of installation are different when it comes to the use of screened cable. Note: Drop cables are always unscreened. Mains cable, unscreened CUE Screened cable Filter Drop cable, unscreened Fig. 12 Example of installation in EMC-insensitive sites Mains cable, unscreened CUE Screened cable Filter Screened cable Connection box TM TM The CUE is the right choice of frequency converter in SP installations as it meets all basic issues. The CUE has a pre-installed start-up guide which takes the installer through all the necessary settings. The table below shows the different issues to be considered when using frequency converters in SP installations. Issues to be considered Ramp (up and down): Maximum 3 seconds. Use temperature monitoring by Pt sensor. Reduce peak voltages (max. 8 V peaks). For MS and MMS, we recommend to use motors with 1 % extra in given duty point. For MMS, always use motors (PE2-PA-wound). Remember output filter. Rise time (du/dt) shall be limited to a maximum of 1 V/μs. Determined by the equipment in the CUE. Min. 3 z. Use a 6 z motor for larger range. Size the CUE in respect of the current, not the power output. Size cooling provision for stator tube at duty point with lowest flow rate. Ensure that the pump is used within the range of the pump curve. Explanation The journal bearings must be lubricated in order to limit wear and overheating of windings. Overheating of the motor => low insulation resistance => sensitive to voltage peaks. Never exceed peak voltages of 85 V at motor leads. Grundfos CUE with output filter is a safe solution. Cables act as an amplifier => measure peaks at the motor. Time between switches is an expression of losses, so in the future, we might have to exceed the limit of 1 V/μs. The solution is not higher insulation of the motor, but filter in the output from the CUE. Too low speed => no lubrication of journal bearings. Can end up with a too small CUE. Flow min. m/s along the stator housing must be considered. Focus on discharge pressure and sufficient NPS, as vibrations will "kill" the motor. Accessories Fig. 13 Example of installation in EMC-sensitive sites Screened cables are required in those parts of the installation where the surroundings must be protected against EMC. 73

74 13 BM, BMhp Accessories MP 24 motor protector The MP 24 is an electronic motor protector, designed for the protection of an asynchronous motor or a pump. The MP 24 cannot be used in installations where a frequency converter is installed. If one or more of the warning limits are exceeded, the motor continues to run, but the warnings will appear in the MP 24 display. Some values only have a warning limit. The warning can also be read out with the Grundfos R1 remote control. If one of the trip limits is exceeded, the trip relay will stop the motor. At the same time, the signal relay is operating to indicate that the limit has been exceeded. Applications The MP 24 can be used as a stand-alone motor protector. The MP 24 can be monitored via a Grundfos GENIbus. The MP 24 protects the motor primarily by measuring the motor current by means of a true RMS measurement. The MP 24 is designed for single- and three-phase motors. In single-phase motors, the starting and run capacitors are also measured. Cos φ is measured in both single- and three-phase systems. Benefits The MP 24 offers these benefits: suitable for both single- and three-phase motors dry-running protection overload protection very high accuracy made for submersible pumps. The MP 24, many monitoring options The MP 24 monitors the following parameters: insulation resistance before start-up temperature (Tempcon, Pt sensor and PTC/thermal switch) overload/underload overvoltage/undervoltage phase sequence phase failure power factor power consumption harmonic distortion operating hours and number of starts. Fig. 14 MP 24 Five sizes of single-turn transformers, A. Note: Monitoring of motor temperature is not possible when single-turn transformers are used. TM TM Fig. 15 Single-turn transformers Product numbers Product Product number MP R

75 BM, BMhp 13 Functions phase-sequence monitoring indication of current or temperature (user selection) indication of temperature in C or F (user selection) 4-digit, 7-segment display setting and status reading with the R1 setting and status reading via the GENIbus. Tripping conditions overload underload (dry running) temperature (Tempcon sensor, PTC/thermal switch and Pt sensor) phase failure phase sequence overvoltage undervoltage power factor (cos φ) current unbalance. Warnings overload underload temperature (Tempcon and Pt sensor) overvoltage undervoltage power factor (cos φ) Note: In connection with single- and three-phase connection. run capacitor (single-phase operation) starting capacitor (single-phase operation) loss of communication in network harmonic distortion. Learning function phase sequence (three-phase operation) run capacitor (single-phase operation) starting capacitor (single-phase operation) identification and measurement of Pt1/Pt1 sensor circuit. External current transformers When fitted with external current transformers, the MP 24 can handle currents from 12 to 999 A. Grundfos can supply approved current transformers from stock (2/5 A, 3/5 A, 5/5 A, 75/5 A, 1/5 A). Technical data, MP 24 Enclosure class I Ambient temperature -2 to 6 C Relative air humidity 99 % Voltage range 1-48 VAC Current range A Frequency 5 to 6 z IEC trip class 1-45 Special Grundfos trip class.1 to 3 s Voltage variation - 25 %/+ 15 % of rated voltage Approvals EN 6947, EN 6335, UL/CSA 58 Marking CE, cul, C-tick Consumption Max. 5 W Plastic type Black PC / ABS Accessories Measuring range Accuracy [%] Resolution Current without external current transformers 3-12 A ± 1.1 A Current with external current transformers A ± 1 1 A Phase-to-phase voltage 8-61 VAC ± 1 1 V Frequency z ± 1.5 z Power -1 MW ± 2 1 W Power factor -.99 ± 2.1 Energy consumption -4 x 1 9 kwh ± 5 1 kwh IO 112 Description Product number The IO 112 is a measuring module and a single-channel protection unit for use in connection with the MP 24 motor protector. The module can be used for protection of the pump against other factors than the electrical conditions, for instance dry running. It can also be used as a stand-alone protection module. The IO 112 interface has three inputs for measured values, one potentiometer for setting of limits and indicator lights indicating the following: measured value of the input value of the limit set alarm source pump status TM Electrical data Supply voltage: 24 VAC ± 1 %, 5/6 z or 24 VDC ± 1 %. Supply current: Min. 2.4 A, max. 8 A. Power consumption: Max. 5 W. Ambient temperature: -25 to 65 C. Enclosure class: I. 75

76 Port 1 POWER POWER MNC POWER GENI GENI TxD GENI RxD FAULT Genibus DI Service Main Network Connection Port 2 DCD RTS TxD1 RxD1 TxD2 RxD2 13 BM, BMhp Accessories G1 gateway The G1 gateway is used for communication with Grundfos products. The G1 offers a wide selection of options for integration of Grundfos products provided with GENIbus interface into main control and monitoring systems. The G1 enables a pump installation to meet future demands for optimum pump operation in terms of reliability, operating costs, centralisation and automation. GR594 Fig. 16 G1 Central management system Radio Modem PLC Direct SMS Radio Main network RS-232 Four digital inputs Service port for PC eating MAGNA UPE TPE UPS GENIbus Water treatment Industry MP 24 CU 3 DME E-pump IO 351 Multi-E ydro MPC MGE E-pump MP 24 IO 351 Pump SQE Sensors Pump Sensors MP 24 Water supply Wastewater Pump IO 112 MP 24 ydro MPC IO 351 CUE 3 Pump Sensors SQE Multi-E MP 24 IO 351 Pump Sensors TM Fig. 17 Examples of G1 applications 76

77 Port 1 POWER POWER MNC POWER GENI GENI TxD GENI RxD FAULT Genibus DI Service Main Network Connection Port 2 DCD RTS TxD1 RxD1 TxD2 RxD2 BM, BMhp 13 Product description The G1 gateway enables communication of operating data, such as measured values and setpoints, between Grundfos products with GENIbus interface and a main network for control and monitoring. As indicated in the illustration on page 76, the G1 is suitable for use in applications such as water supply, water treatment, wastewater services, building automation and industry. Common to the above applications is that downtime is usually costly, and extra investments are therefore often made to achieve maximum reliability by monitoring selected operating variables. The day-to-day operation, such as starting and stopping of pumps and changing of setpoints, can also be effected from the main system by communication with the G1. In addition, the G1 can be set up to send event-controlled status indications such as alarms via SMS to mobile phones, and to make automatic alarm call-backs to a central management system. Data logging Besides data communication, the G1 offers logging of up to 35, time-stamped data. The logged data can be transmitted to the main system or a PC for further analysis in a spreadsheet or similar program. For the data logging, the "PC Tool G1 Data Log" software tool is used. The tool is part of the PC Tool G1 package supplied with the G1. Other features four digital inputs stop of all pumps in case of failing communication with the management system (optional) access code for modem communication (optional) alarm log. Installation Installation of the G1 is carried out by the system integrator. The G1 is connected to the GENIbus as well as to the main network. All units on the GENIbus can thus be controlled from a central management system on the main network. The "G1 Support Files" CD-ROM supplied with the G1 contains examples of programs to be used when the G1 is connected to the various main network systems. Included is also a description of the data points available in Grundfos products with GENIbus interface. The "PC Tool G1" software tool included can be used for the installation and use of the G mm Fig. 18 Dimensional sketch Technical data Overview of protocols Main system Profibus-DP Radio Modem PLC GSM mobile phone 73 mm 165 mm Other possible connections Accessories PC Tool G1 package (supplied with the product) G1 Support Files CD-ROM (supplied with the product). Product numbers * CD-ROM with G1 Support Files included. Software protocol DP Satt Control COMLI/Modbus Satt Control COMLI/Modbus Satt Control COMLI/Modbus SMS, UCP GENIbus RS-485: Connection of up to 32 units. Service port RS-232: For direct connection to a PC or via radio modem. Digital inputs: 4. Supply voltage: 1 x V, 5/6 z. Ambient temperature: In operation: -2 to 6 C. Enclosure class: I. Weight: 1.8 kg. Product Product number G1 with Profibus-DP expansion board* G1 with Radio/Modem/PLC expansion board* G1 Basic Version* PC Tool G1 package TM Accessories 77

78 13 BM, BMhp Accessories BM 4" Parts Description Specification Product number TM Victaulic coupling liner for welding 42 x 3 N version 1517 R version 1971 TM Victaulic coupling liner with external thread R 1 1/4 x 1 mm/bspt N version 1534 R version 1965 TM Victaulic style 77 coupling 42 x 1 1/4" NBR seal FKM seal ID6786 ID6742 TM ook spanner for 4" sleeve 1529 TM Connecting kit for welding, straight NBR seal FKM seal N version R version N version R version TM Connecting kit R 1 1/4" NBR seal FKM seal N version R version N version R version TM bend for victaulic coupling 42 / 1 1/4" Centre distance: 165 mm / 6.5 inch Total height: 127 mm / 5. inch R version

79 BM, BMhp 13 BM 6" Parts Description Specification Product number TM Victaulic coupling liner for welding 89 x 5 mm / 3" x 2" N version R version Accessories TM bend for victaulic coupling 89 / 3" Centre distance: 3 mm / 11.8 inch Total height: 21 mm / 8.3 inch N version R version TM Victaulic style 77 coupling 89 x 3" NBR seal ID7664 TM ook spanner for 6" sleeve ID7669 TM Connecting kit for welding, straight NBR seal N version NBR seal R version TM Connecting kit, 18 NBR seal N version NBR seal R version BM 8" Parts Description Specification Product number TM TM Victaulic style 77 coupling 3": 89 4": 114 5": 139 6": 168 Victaulic coupling liner for welding NBR seal 3" ID7664 NBR seal 4" NBR seal 5" NBR seal 6" ID2279 N version 3" N version 4" N version 5" N version 6" BMhp Parts Description Specification Product number TM TM Victaulic coupling 3": 89 4": 114 5": 139 6": 168 Victaulic coupling liner for welding NBR seal 3", style 77S NBR seal 4", style 77S NBR seal 5", style NBR seal 6", style 77S R version 3" R version 4" R version 5" R version 6"

80 14 BM, BMhp Customising your pump 14. Customising your pump Custom-made pumps Although the Grundfos BM product range offers a number of pumps for different applications, customers require specific pump solutions to satisfy their needs. Below is listed a range of options for customising the BM pumps to meet the customers' demands. Contact Grundfos for further information or other requests than the ones mentioned below. Available on request Materials Pump range DIN AISI BM 3A - BM BM 9 - BM L Flange adapters Flange type Function Materials DIN flange JIS flange --- Motors Grundfos DIN flange adapter for connection to counter DIN flange Grundfos JIS flange adapter for connection to counter JIS flange Custom-made flange adapter for connection to counter flange N versions 3", 4", 5" and 6" N versions 3", 4", 5" and 6" N versions 3", 4", 5" and 6" Other motors than the ones of the standard range are available on request: rewindable motors Industrial motors 6" motors for liquid temperatures up to 9 C 8" motors for liquid temperatures up to 75 C. 8

81 BM, BMhp Grundfos Product Center Online search and sizing tool to help you make the right choice. Grundfos Product Center SIZING enables you to size a pump based on entered data and selection choices. REPLACEMENT enables you to find a replacement product. Search results will include information on the lowest purchase price the lowest energy consumption the lowest total life cycle cost. CATALOGUE gives you access to the Grundfos product catalogue. LIQUIDS enables you to find pumps designed for aggressive, flammable or other special liquids. All the information you need in one place Performance curves, technical specifications, pictures, dimensional drawings, motor curves, wiring diagrams, spare parts, service kits, 3D drawings, documents, system parts. The Product Center displays any recent and saved items - including complete projects - right on the main page. Downloads On the product pages, you can download installation and operating instructions, data booklets, service instructions, etc. in PDF format. Subject to alterations. 81

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