BRIEF SUMMARY OF THE PROJECT
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1 BRIEF SUMMARY OF THE PROJECT for PROPOSED SPECIALTY CHEMICALS MANUFACTURING UNIT of M/S. SHREE CHEMOPHARMA ANKLESHWAR PVT. LTD. (UNIT-3) PLOT NO. 313/10, 11, G.I.D.C. ESTATE, ANKLESHWAR, DIST: BHARUCH, GUJARAT
2 BRIEF SUMMARY OF THE PROJECT 1.1 Project Details M/s. Shree Chemopharma Ankleshwar Pvt. Ltd. (Unit-3) proposes Specialty Chemicals Manufacturing Unit at Plot 313/10,11, GIDC Estate, Ankleshwar , Dist: Bharuch, Gujarat List of Products with their Production Capacity SR. Name of the Products CAS Quantity End Use of Product NO. MT/Month GROUP 1 1. PARA CHLO BENZOIC ACID Used in manufacturing of bulk drug Mebendazole. 2. THO CHLO BENZOIC ACID Used in manufacturing of bulk drug Mefenamic Acid and Mesalamine. 3. META CHLO BENZOIC ACID Active Pharmaceutical Intermediate. 4. PARA NITRO BENZOIC ACID Used in manufacturing of bulk drug Folic Acid. Also used in manufacturing of high 5. META NITRO BENZOIC ACID Active Pharmaceutical Intermediate. 6. 2,3 DI CHLO BENZOIC ACID Used in manufacturing of bulk drug Lamotrigine. 7. 2,4 DI CHLO BENZOIC ACID Used in manufacturing of bulk drug Lasamide. 8. 2,5 DI CHLO BENZOIC ACID Active Pharmaceutical Intermediate. 9. 2,6 DI CHLO BENZOIC ACID Active Pharmaceutical Intermediate ,4 DI CHLO BENZOIC ACID Active Pharmaceutical Intermediate ,5 DI CHLO BENZOIC ACID Active Pharmaceutical Intermediate. 12. THO TOLUIC ACID Application in manufacturing high 13. DI NITRO TOLUIC ACID Application in manufacturing high CHLO 3 NITRO BENZOIC ACID Used in manufacturing of bulk drug Mebendazole CHLO 4 NITRO BENZOIC ACID Active Pharmaceutical Intermediate CHLO 5 NITRO BENZOIC ACID Used in manufacturing of bulk drug Mesalamine HYDROXY 5 NITRO BENZOIC ACID (5 NITRO SALICYLIC ACID) Used in manufacturing of bulk drug Mesalamine. 18. PARA AMINO BENZOIC ACID Used in manufacturing of bulk drug Benzocaine. Also used in manufacturing of high performance pigments. 2
3 19. 3 AMINO 4 CHLO BENZOIC ACID Application in manufacturing high AMINO BENZOIC ACID Application in manufacturing high 21. 3,5 DIAMINO BENZOIC ACID Application in manufacturing high NITRO BENZAMIDE Application in manufacturing high AMINO BENZAMIDE Application in manufacturing high NITRO BENZAMIDE Application in manufacturing high AMINO BENZAMIDE Application in manufacturing high CHLO 3 NITRO BENZAMIDE Application in manufacturing high AMINO 4 CHLO BENZAMIDE Application in manufacturing high 28. META PHENOXY BENZYL ALCOHOL Active Pharmaceutical Intermediate. GROUP MEFENAMIC ACID Active Pharmaceutical Intermediate. 30. MESELAMINE Active Pharmaceutical Intermediate. 31. LAMOTRIGINE Active Pharmaceutical Intermediate. 32. FOLIC ACID Active Pharmaceutical Intermediate. 33. MEBENDAZOLE Active Pharmaceutical Intermediate CHLO 3 NITRO BENZOPHENONE Active Pharmaceutical Intermediate AMINO 3 NITRO BENZOPHENONE Active Pharmaceutical Intermediate ,4 DIAMINO BENZOPHENONE Active Pharmaceutical Intermediate. 37. LASAMIDE Active Pharmaceutical Intermediate. 38. FUROSEMIDE Active Pharmaceutical Intermediate. 39. BENZOCAINE Active Pharmaceutical Intermediate. 40. DABIGATRAN Active Pharmaceutical Intermediate. 41. ALBENDAZOLE Active Pharmaceutical Intermediate THIOCYNO 2 NITRO ANILINE Active Pharmaceutical Intermediate. TOTAL Water Requirement, Waste Water Generation and Treatment Total water requirement will be 53.5 KL/day and it will be met through GIDC water supply. Total wastewater generation will be 31 KL/day (Domestic: 3.7 KL/day + Industrial: 27.3 KL/day). Treated industrial effluent will be sent to Common MEE, M/s. BEIL, Ankleshwar after primary treatment for further treatment and disposal. Domestic waste water will be sent to Septic Tank & Soak Pit. 3
4 1.3 Air Pollution Source and Control Management DETAILS OF FLUE BOILER STACK (PROPOSED): Source of Boiler (1 TPH) Thermic Fluid Heater (2 Lac KCal) Thermic Fluid Heater (2 Lac KCal) D.G. set (125 KVA) Type of Permissible Limit Height Diameter Fuel Natural Gas : 500 M3/day Briquettes : 3 MT / day Natural Gas : 200 M3/day Briquettes :1 MT / day Natural Gas : 200 M3/day Briquettes :1 MT / day Diesel = 10 liter/hr Air Pollution Control Equipment Multi cyclone + bag filter Multi cyclone + bag filter Multi cyclone + bag filter Adequate Height DETAILS OF PROCESS GAS EMISSION (PROPOSED): Source of Type of Permissible Limit Height Diameter Air Pollution Control Equipment Vent- 1* Vent- 2** Vent- 3*** 25 mg/nm mg/nm NH mg/nm * attached to Oxidation & Nitration reactor ** attached to Thionyl Chloride Reaction *** attached to Reaction generating Ammonia 4 Stage caustic scrubbers in series 2 stage scrubbers in series. 1 st column having water and 2 nd column having caustic solution. 2 stage scrubbers in series having chilled water 4
5 1 1.4 Hazardous Waste Type/Name of Hazardous waste Used/Spent Oil Source of Generation Equipment and machinery 2 ETP sludge ETP 3 Discarded Drums/ Bags 4 Iron Sludge Sodium Nitrite solution Aluminium Hydroxide Sodium Bromide Ammonium Chloride Sodium Sulphite Liq. Ammonia (20 25 %) Distillation Residue Raw material and storage (3,5 Diamino Benzoic Acid) Scrubber (Mebendazole) (Albendazole) (Lasamide) Scrubber Scrubber Distillation Category and Schedule as per HW Rules A Quantity/Annum 120 Litres 600 MT 30 MT 2000 MT Disposal Method Transportation & sent GPCB approved recyclers/reused as lubricant. Transportation and disposal at TSDF site of M/s BEIL, Ankleshwar. Transportation & sent back to supplier/ approved recycler. Transportation and disposal at TSDF site of M/s BEIL, Ankleshwar. 800 MT Collection, Storage & Sold to reprocessors or end users having permission under Rule MT 300 MT 1600 MT 800 MT 675 MT 144 MT Transportation & sent to cement industries for co-processing or common incineration facility of M/s BEIL, Ankleshwar. 12 Spent Catalyst (Folic Acid) MT Transportation and sent to registered regenerator 5
6 13 Spent Carbon (Mebendazole) MT Transportation & co-processing in cement industries or Send to TSDF of M/s. M/s. BEIL, Ankleshwar 14 Spent Solvent 15 HCl (30%) (Albendazole) MT Re-process and Reuse within premises 320 MT Collection, Storage and sent to ETP for further treatment Sulphuric Acid (60%) Recovered Nitric Acid (Lasamide) (Para Chloro Benzoic Acid) 2450 MT 1200 MT Collection, Storage & Sold to reprocessors or end users having permission under Rule-9. Collection, Storage and Reuse within premises (Reqd. Qty.: MT) 1.5 Green Belt Total 1408 m 2 land area is available at site; out of this 444 m 2 (i.e % of total area) will be developed as greenbelt and other forms of greenery. 1.6 Power & Fuel Requirements Fuel: Name Fuel Requirement ( MT/Day) 1 Boiler Briquettes / Gas Fired Briquettes / Gas Natural Gas : 500 M3/day Briquettes : 3 MT / day 2 Thermic Fluid Heater Briquettes / Gas Natural Gas :200 M3/day Briquettes :1 MT / day 3 Thermic Fluid Heater Briquettes / Gas Natural Gas :200 M3/day Briquettes :1 MT / day 6
7 Power: SR. DESCRIPTION REQUIREMENT SOURCE NO. 1. Proposed 100 KVA GEB KVA D.G. SET 1.7 Estimated Project cost along with analysis in terms of economic viability of the project. Particulars ESTIMATED COST (INR IN LAKHS) 1 Land and Site Development 10 2 Building 50 3 Plant and Machineries Environment protection measures (includes cost of ETP, Tree Plantation, Evaporator System and Rain Water Harvesting etc.) TOTAL
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