Welcome to Goonyella Riverside Mine

Transcription

1 Welcome to Goonyella Riverside Mine BMA Operations 69

2 BMA Operations 70

3 Typical Cross-section section of Mine GOONYELLA RIVERSIDE MINE MINING CROSS-SECTION metres 100 Spreader 0 Prestr ip Truck Dump Spoi l Dragline Truck & Shov el Face C onveyor Surface GOONYELLA UPPER SEAM -100 GOONYELLA MIDDLE SEAM GOONYELLA LOWER SEAM metres Coal Seam BMA Operations 71

4 Annual Production FY00 to FY05 15,000 12,500 10,000 '000 t 7,500 5,000 2,500 0 YEM00 YEJ01 YEJ02 YEJ03 YEJ04 YEJ05 Goonyella Riverside BMA Operations 72

5 Annual Open Cut Quantities Open cut strip mine designed to extract Goonyella Upper, Middle and Lower seams. 180M m3 (400Mt) OVERBURDEN removed to expose 18.5 Mt Raw Coal to make Product Coal 13.0 Mt BMA Operations 73

6 Overburden Removal Overburden depths presently range from about 70 to 150 metres Process Top soil Prestrip Draglines Coal Mining Combined average over 1 million tonnes of material movement per day BMA Operations 74

7 Drill and Blast Drilling 3 x DrillTech D90K (BMA) 1 x Svedala SKS (Contract) 1200 km/year Blasting 100 Mbcm/year 38,000 t explosives/year BMA Operations 75

8 Overburden Removal - Prestrip Where required, overburden is removed by prestrip equipment SHE/MMD sizer and conveyor system 10,000 t/h 4 electric rope shovels P&H 2800 & 4100A & 4100XPB shovels BMA Operations 76

9 Truck Shovel Fleet P&H 4100XPB electric rope shovel Komatsu 310 t truck BMA Operations 77

10 Draglines DRE3 - BE Prestrip Coal Mining DRE29 - Marion Draglines will expose 35 km of high wall in FY05 BMA Operations 78

11 Coal Mining BMA Operations 79

12 Coal Preparation Raw coal is blended and processed by the coal preparation plants (CPP) Coal is crushed to - 50mm Beneficiation - dense medium separation of coarse (50 x 0.5mm) product from coarse reject and column flotation to separate fine (0.5 x 0mm) product from fine reject Quality is monitored at all stages to ensure products are consistently on spec. BMA Operations 80

13 Goonyella Expansion Open Cut Contract pre-strip New mining equipment including Cat 797B trucks Punch Longwall Broadmeadow under development Q1 FY06 start-up BMA Operations 81

14 New Cat 797B Haul Trucks BMA Operations 82

15 Broadmeadow Punch Longwall Schematic BMA Operations 83

16 Broadmeadow Longwall Shearer BMA Operations 84

17 Hay Point Coal Terminal Queensland, Australia Sam Bonanno Port Manager BMA Operations 85

18 HAY POINT SERVICES Safety, Environment and Community SAFETY Drive for Zero Harm Very High Safety Performance Previously achieved 2 year LTI Free and over 500 days CI Free NOSA Safety Excellence Award in 2001, finalists in 2003 MINEX Safety Awards ENVIRONMENT Extensive Dust and Noise Monitoring and Minimisation Programs World Class Water management program Six Monthly Community Environmental Audit of the terminal ISO14001 Accreditation (the first coal loading port in Australia) EPA Clean Beach Beach Spirit Award for 2 successive years COMMUNITY Celebrated 30 years of operation on 5 November 2001 Integral part of the local community, contributor to local projects BMA Operations 86

19 HAY POINT SERVICES BMA Coal Logistics Chain GOONYELLA RIVERSIDE Moranbah Abbot Point Dysart GRE GORY CRINUM Bowen SOUTH WALKER CREEK BROADME ADOW PEAK DOWNS SARAJI NORWICH P ARK Mac kay Dalrymple Bay Hay Point BMA managed mine Existing railway Port Terminal 0 100km QLD Shipped Tonnages (Mt) Export Shipping BMA owned port FY04 3Qtrs FY05 Hay Point Common User Facilities Dalrymple Bay R.G. Tanna Barney Point Total shipping Emerald BLACKWATER Blackwater Rockhampton R.G.Tanna Barney Pt Gladstone Domestic Sales BMA Operations 87

20 HAY POINT SERVICES Site Schematic BMA Operations 88

21 Coal Handling Process Train from from Mine Unloaded by by Bottom Dump Facilities Stacked in in Designated Stockpile(s) Reclaimed (by (by one one or or more machines) Conveyed Directly to to Ship Ship (20 (20--30%) Loaded into into Ship Ship BMA Operations 89

22 Blending and Quality Control Very flexible operation. Currently about 25-30% of shipments are blends of two or more coal types Port quality system certified to AS/NZS ISO 9001:2000 Electronic links and daily phone communication between mines, port and marketing for managing production and quality issues Train quality results available electronically before the coal arrives at the port Coal Tracking system developed to monitor and control quality through the terminal World s s first system, BMA developed and own the IP BMA Operations 90

23 HAY POINT SERVICES Coal Tracking System - Yard View BMA Operations 91

24 Coal Tracking System Business benefits: High level of traceability from train to stockpile to ship. Definitive action on non-conforming product Selective reclaim plans can be set to consistently allow the target specification to be met Virtual elimination of penalties. (Only 3 shipments out of 762 incurred penalties in FY 04. All were only 0.1% above specification.) Customer benefits: Product that always meets Customer s s specifications (reliability) Tighter quality control and reduced variability in coal quality BMA Operations 92

25 HAY POINT SERVICES Cargo Destinations Over 78 Customers 28 Countries For FY04 Ships loaded 386 Cape ( kt) 43% Panamax (55 100kt) 34% Handysize (< 55kt) 23% South America Europe Middle East Korea Japan India Taiwan China South Africa BMA Operations 93

26 HAY POINT SERVICES Productivity % Change from Base Year 250% 200% 150% 100% 50% 0% FY98 FY99 FY00 FY01 FY02 FY03 FY04 FY05 HPT Shipped tonnes / employee increase BMA Operations 94

27 HAY POINT SERVICES Hay Point Productivity HPT productivity in top quartile 350,000 Tonnes per employee 300, , , , ,000 50,000 - HPT BMA Operations 95

28 HAY POINT SERVICES Controllable Unit Costs % Change from Base Year 120% 100% 80% 60% 40% 20% 0% FY98 FY99 FY00 FY01 FY02 FY03 FY04 FY05 HPT unit costs relatively flat BMA Operations 96

29 HAY POINT SERVICES 3.5 Hay Point Terminal Cost Total Terminal Cost Index Hay Point = Cost Index HPT HPT cost in lowest quartile BMA Operations 97

30 HAY POINT SERVICES Net Demurrage FY05 120% 100% 80% 60% 40% 20% 0% DBCT HP RGT/BP Gladstone BMA Tonnage through shipped Ports BMA Operations 98

31 Hay Point Expansion HPX1 Upgrade in-loading conveyors to 6000tph Extend stockpile pads Install new line 2½ and new SR5 Re-link line 3 to in-loading stream Link line 2½ and 3 to both out-loading streams BMA Operations 99

32 Hay Point Expansion HPX2 Install new Stacker Reclaimer - SR4 on line 1½ Link conveyor 4CP to both out-loading streams Relocate existing stacker - SK1 BMA Operations 100

33 Hay Point Expansion HPX3 HPX 3 BMA Operations 101

34 Hay Point Expansion HPX 4 HPX 4 BMA Operations 102

35 HAY POINT SERVICES Summary A strategic asset owned and controlled by BMA Integral part of BMA logistics chain Low cost, high productivity, quality focussed and reliability - all World Class Capacity to expand and continue to grow when we need to BMA Operations 103