High Performance Surface Protection. Polymersilicate Coating System. AKS Coatings GmbH

Transcription

1 High Performance Surface Protection Polymersilicate Coating System AKS Coatings GmbH

2 AKS-PS Polymersilicate Coating System highly resistant to acids, lyes and chemical attack solvent-free high adhesion to concrete and masonry high adhesion to steel high mechanical strength easy to use heat resistant up to 150 C We are a specialist manufacturer of Polymersilicate Coating Systems for demanding requirements. Our coating products are suitable to seal and protect highly exposed surfaces such as retention basins and containers for chemical spills, acids and lyes. Our Polymersilicate Coating Systems can be used on both mineral and steel surfaces. The coating is extremely resistant to many chemical Medias. It can be applied for refurbishment purposes as well as preventive measure. Beside the final coating material we offer qualified technical advice as well as a range of products for surface preparation. Our continuous research and development programs allows us to deliver innovative products for the latest challenges facing our customers. We are happy to provide initial samples for evaluation free of charge. 1

3 AKS-PS Three Component Application AKS-PS 3 K can be applied evenly with a steel trowel or with a suitable screw pump (mortar sprayer) to prepared and levelled substrates. Fields of Application: Reconstructing of Concrete and Masonry Waste Water Facilities Oil/Fat Separators Filling Shafts Catch Basins Manholes Drains 2

4 AKS-PS Two Component Application AKS-PS 2 K can be applied evenly by hand or piston pump (paint sprayer) Fields of Application: Chemical Industry Oil Industry Lubricant Industry Food and Drink Industries Breweries Distilleries Farming Animal Breeding 3

5 AKS-PS Polymersilicate Coating System AKS-PS is a performance coating system which offers optimum chemical resistance, high impact and abrasion resistance for areas subject to extreme conditions. It is used as an industrial protective coating material on mineral and steel surfaces against aggressive chemical medias, mainly in Waste Water Treatment Plants, Oil and Fat Separators, Storing Bunds and Catch Basins, Drain Gutters and Steel Tanks. Due to its soft consistency and it s extremely high adhesive power AKS-PS can be used on all mineral surfaces without difficulty. Even steel surfaces can be coated with this material. Excellent properties regarding the tensile-adhesive strength are achieved on both types of surfaces. Our Polymersilicate coating compounds an isocyanate which is cross-linked with a liquid silicate. Thereby we benefit from the positive properties of both compounds and their extraordinary resistance against acids and lyes. AKS-PS is open to steam diffusion, solvent-free and free of amines and heavy metals. AKS-PS is resistant against aggressive organic and inorganic compounds. The resistance against acids and lyes goes beyond the range of ph 0 to ph 14. For instance on the basis of our experience a coated surface is resistant without any problems against 20% sulphuric acid or 20% potassium hydroxide solution. The product meets all the special demands of operators, engineers and applicators concerning best material properties, high chemical resistance and economic efficiency. Product Properties Not emulsifiable with water and therefore water-repellent immediately after being applied Suitable for both hand and machine applications Heat resistant up to approx. 150 C Resistant against aggressive Acids and Lyes Impact-proof and suitable for very high mechanical loads Solvent-free, free of Amines and heavy metals High flash point (approx. 200 C) Adhesive-strength tensile coefficient in the case of concrete: 3.0 N/mm² Adhesive-strength tensile coefficient in the case of steel: Open to steam diffusion Easy refinishing e.g. in case of later drilling No bonding course or primer coat necessary best economic efficiency 6.2 N/mm² 4

6 Application Examples Polymersilicate Coating yellow Drain Fat Trap Bund Catch Basin Manhole Tank Depot Polymersilicate Coating black (conductive) Storing Tank Shaft Filling Area Waste Water Facility Oil Separator Shaft Cover 5

7 AKS-PS Resistance List Test Media Acetic acid, Behavior Acetic acid,5% Acetone ( ) Alcohol, 25% or less, in H₂ O Alcohol, greater than C4(pure) Alcohol, up to C4 (pure) Ammonia, ( ) Ammonia, thinned Anthracene oil Aviation fuel 100LL Beer Benzene ( ) Biodiesel Bleaching lye, thinned Boric acid Calcium hydroxide, crystalized Carbonic acid, sol Chromic acid, 35% Citric acid Crude oil De-icing salt Dichloromethane Distilled water Ester oils ( ) Ether ( ) Ethyl acetate ( ) Ethylene glycol Fats (animal, vegetable) Fatty acids, greater than C10 Fatty acids, up to C10 Flue gasses, cold Formaldehyde, Formic acid, Fruit juice, aqueous Gear box oil Glycerine Heating oil Test Media Behavior Humic acid Hydraulic (brake) oil Hydrocarbons, all Hydrochloric acid 25% Hydrochloric acid Hydrochloric acid, 10% Hydrofluoric acid, 10% ( ) Hydrofluoric acid, 39% ( ) hydrogen peroxide, 3% Kerosene Lactic acid Lime water Methylene chloride ( ) Milk Mineral oil Motor fuels, normal Motor fuels, super Motor fuels, unleaded Motor oil Nitric acid, 10% Nitric acid, 35% Nitric acid, 5% Oxalic acid,10% sol Paraffin oil Petroleum Phenol, 2% Phosphoric acid, 10% Potassium hydroxide solution,10% Potassium hydroxide solution, 40% Potassium hydroxide solution, 5% Red wine Saline solution Saline solution, Saline solutions (neutral, non-oxide) Sea water (Saltwater) Soap solution Test Media Behavior Sodium carbonate Sodium hydroxide solution, 20% Sodium hydroxide solution, 40% Sodium hydroxide solution,5% Steam 100 C Sugar (solid or dissolved) Sulphuric acid, 10% Sulphuric acid, 5% Sulphuric acid, 50% Sulphuric acid, 70% Sulphurous acid, 5% Tannic acids Toluene Turpentine ( ) Urea (solid or sol) Urine Water Water, 100 C Wine acid Xylene ( ) Legend: Good chemical resistance O poor chemical resistance ( ) not tested The table contains an evaluation of chemical resistance to a number of fluids, judged to be either aggressive or not towards AKS Polymersilicate coatings. The evaluation is based on our experience and should be taken as recommended practices. Chemicals or mixtures which are not specified in the list can be tested on request. 6

8 Our Technical Experts Andreas Klein Sales Manager CEO, Certified Engineer Your contact for all questions concerning our products and their application including machine setting. He will work out the optimum solution for our customers projects. Wolfgang Hemmer Head of production, research and development, Engineer Mr. Hemmer invented the first Polymersilicate-products. He has a wealth of experience which totals in excess of 35 years within the chemical and coating industries. He is responsible to provide and maintain highest quality standards with Our products and anticipate future expectations of our customers AKS Coatings GmbH Gersdorfer Straße Altlußheim Fon Fax mail info@aks-coatings.de 7