Turn waste, improved hygiene and animal welfare into profit! Søren Wiborg Area Sales Manager Mail: Cell:

Transcription

1 Turn waste, improved hygiene and animal welfare into profit! Søren Wiborg Area Sales Manager Mail: Cell:

2 Developer and manufacturer of Animal handling systems CO2 stunning systems Hygeniec blood collection systems Market leader since years of experience More than 800 installations world wide (85% market share) Located in Holbaek, Denmark 40 min drive from Copenhagen Since 2010 part of MPS Group

3 MPS s mission is to be the world leader in advanced systems for the red meat and food industry, through technological excellence and superior customer service Project organization Successful 100+ years history Former company 600 highly skilled engineers/staff Global presence, with headquarters in The Netherlands 4680 projects in 104 countries Turnover 120 mln Euro

4 1904 Nijhuis founded 1980 Nijhuis acquired by 1992 Introduction new name for all activities 2001 STORK MPS acquired by Management and private company 2004 STORK MPS becomes 2010 Acquisition of the market leader in CO 2 stunning and blood collection 2011 Acquisition of, market leader in splitting devices 2013 Acquisition of, market leader in cutting and deboning

5 AAA-quality Full line supplier Turn key capabilities Control/software fully in house Continuing innovation Leader in automation Focus on operational cost reduction, food safety, animal welfare Global coverage and experience Best-in-class project execution skills Market leader in red meat slaughtering, CO 2 stunning and blood collection Over 3600 satisfied customers

6 MPS Red Meat Slaughtering Red meat slaughter lines (pig, cattle, sheep) Cooling blocks Market leader and gold standard Butina CO 2 stunning for pigs, sows, sheep and goat Anitec blood collection, separation, drying and storage Market leader and gold standard Durand Carcass splitting Market leader

7 KJ Industries Advanced (automatic) cutting/deboning systems for pig, cattle and sheep MPS Food Logistic Systems Intra logistic systems for the food industry AQUA Industrial Watertreatment Industrial waste water treatment systems for the entire food related industry MPS Service & Spares Spares World-wide after sales services 24/7 helpdesk

8 Pig: Full line solutions from 40-1,600 per hour Full line solutions from stable to cutting room Electric and CO2 stunning systems + slaughter automation from 250 1,250 pigs per hour Market leader

9 Cattle: full-line solutions from per hour Full-line solutions from stable to cutting room Ritual processing solutions Advanced ergonomic & hygienic design Market leader

10 Sheep: full-line solutions from 100-1,000 per hour Full-line solutions from stable to cutting room Ritual processing solutions Various de-hiding solutions

11 Stressed animals results in poor meat quality and weight loss. Electric stunning results in ham with red spots Waste Blood is a great expense and environmental hazard. Profit loss and poor image

12 Stable CO 2 Stunning Batch Tanks (vet. approval) Approved Blood Storage Tank Automatic Drive Way Hygienic Blood Collection

13 High level of animal welfare Reduced stress Improved meat quality

14 Formerly used for human anaesthesia Absorbed in the lungs 20 times faster than O2 ph in blood and brain decreases rapidly from approx. 7.4 to 6.5 This ph fall disturbs the normal brain function Consciousness is lost within sec CO2 is a natural metabolic waste product in man and animal NO residue problem Completely RELAXED carcasses

15 Principle 2 8 pigs exit onto table or belt conveyor for easy shackling 85% CO2 Group movement of pigs => 10 to 15 pigs Subdivision of pigs into loading area => 2 to 8 pigs Different levels of automation Configuraton according to customer need 1 to 7 gondola systems 2 to 10 pigs per gondola Pit depth range: meters Capacity range: pigs per hour Stun time range: seconds

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20 Butina s systems feature Group stunning to encourage natural behaviour of the pigs Minimum human contact Space enough to avoid crowding, room for laying down No steep slopes Low noise Uniform surfaces / low visibility of equipment Continuous movements Automatic driving, correctly paced to suit the pigs Visibility: Bars allow pigs to see ahead utilize the natural curiosity of the pigs Semi-automatic dividing High CO2 level at first exposure Butina helps with advice on Lairage (pre-handling before stunning) Layout Natural ventilation Temperature and humidity like in a farm Rest time with water misting and drinking water before driving to stunning Light: increasing in the moving direction No shadows or reflections Stun quality and handling after stunning CO2 stunner dimensioning and layout Sufficient stun time Minimized stun to stick time Support and encourage the natural behaviour of the pigs to reduce stress and improve meat quality

21 Short term excitement (stress) prior to slaughter increases the blood pressure. After stunning the capillaries in the muscles rupture from the extreme blood pressure created. Blood splash

22 PSE (Pale Soft Exudative) leads to an uneven colour and poor slicing yield in cooked, cured products to do a low ph in the muscle fibers PSE

23 Due to low ph in the muscles the cell membranes rupture and the cells/muscle fibers lose their ability to contain water. Drip loss

24 When glycogen reserves are depleted before slaughter due to long term stress influence, lactic acid will not occur to the same degree which means the normal ph decline is altered and the meat will retain a high value ph. Meat is discoloured with poor colour stability and keeping quality is low, meaning DFD is unsuitable for raw, cured products. DFD

25 Tests performered by DMRI Results in % Broken bones CO2 (new type) Group stuning CO2 (old type) Traditional, race Electric V Belt-system - Back 0 0 >1 - Rump 0 0 >1 - Femur 0 0 >1 PSE, loin PSE, ham DFD, slight, loin DFD, slight, neck 5 8 n/a Skin damage forepart 8 20 n/a Blood splash - Loin, silver membrane Loin, bone side Ham < Forepart < Tenderloin <1 1 4

26 Consequences of pig welfare and best practices: Low noise level (85 db vs up to 110 db) Pigs calm and willing to move no banging/prodding and stress to meet capacity requirement Easy access by well placed gates to lairage, driveway and loading areas Easy to use operating controls in local language Built in automatic safety measures to ensure health and safety Ergonomic level high due to automatic driving and loading and semi-automatic dividing Completely relaxed carcasses significantly reduces risk of injuries at shackling and sticking

27 Better animal welfare means Less stress means Better meat quality means More profit In other words It is profitable to improve animal welfare and image

28 Turn waste into profit by improving hygiene!

29 WHOLE BLOOD Used as additive in blood products, such as black sausage PLASMA Used as additive in processed meat products or for pharmacuticals Has a water binding capacity of about 1,7 times its own weight Added protein content Improved sensoric values (taste, juice, texture & bite) Better binding of MDM (Mechanically Deboned Meat) Ideal as Soy-replacement (soy-free / GMO-free labelling) (Gene Modified Organism) HEMOGLOBIN Whole blood substitute in blood products Nutritious feed ingredient for chicken, fish, minks, pet food. etc.

30 Plasma (app. 58% of the blood): 3 kg fresh plasma can replace 1 kg of meat and 2 kg water! Average of 10% added fresh plasma is recommended in processed meat products Average 1% added dried plasma is recommended Hemoglobin (app. 42% of the blood): Bonus product Limited use for human food because of taste and colour Usefull data Plasma properties 90% water Protein 6,7% (meat has 18,5%) Light red/yellow colour Shelf life Fresh blood/plasma/hemoglobin: 4 days at 3 degrees Frozen blood/plasma/hemoglobin: 1 year at - 18 degrees Dried blood/plasma/hemoglobin: 3 years Hygienic quality (max germ count) Blood: germs/ml Plasma: germs/ml Hemoglobin: germs/ml Can be sold to animal feed industry

31 Korea as example: 15 mio pigs slaughtered in Korea per year tonnes of blood tons of liquid plasma or tons of dry plasma protein Can substitute tons of meat tons of liquid hemoglobin or tons of dry hemoglobin Total value app EURO Why waste it on application with less value? Why not use this healthy natural product for human consumption?

32 Feed & Pet Food (EG 1774/2002) Only category 3 material allowed (Requires a closed collection system, inside the animal). Mix between category 3 and 2 shall be down graded. There must be no possibility of transferring a disease from one animal to another, when collecting the blood. Only blood from Ante Mortem (on arrival) approved animals. Human Consumption (Fresh Meat Directive) No contact with hair, and other unclean items. (Requires a closed collection system, inside the animal). There must be no possibility of transferring a disease from one animal to another (Requires complete cleaning between each batch). Only blood from Post Mortem (meat inspection) approved animals (Requires a batch system).

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34 Hygienic bleeding into closed collection system inside the animal by hollow knife (RotaStick) Knife and collection tank washed and sterilized between each pig - no cross contamination! Hollow knife: Patented hygienic design Self-supported Automatic coagulant dosing Exchangeable knife blades Principle (pigs and cattle!) Batch tanks - intermediate storage - waiting for veterinary approval Cooling of the blood to 3 degrees celcius Storage in cooling tank - only blood from veterinay approved animals! Anti-coagulant Identification for veterinary approval (Batch tank number) End of day CIP washing of the complete system!

35 Capacity range: pigs/hour cattle/hour Yield: Pigs: 3% of live body weight Cattle: 3,3% of live body weight Pig in sticking position switch Counter Bleeding Bleeding Bleeding Knife back in position Take knife position Docking / emptying / bleeding control Pre-rinsing Hot water sterilization After-rinsing

36 Pig in sticking position switch Counter Bleeding Bleeding Bleeding Bleeding Bleeding Bleeding Knife back in position Docking / emptying / bleeding control Take knife position Pre-rinsing After-rinsing Hot water sterilization

37 Pig in sticking position switch Counter Bleeding Take knife position Knife back in position After-rinsing Hot water sterilization Pre-rinsing Docking / emptying / bleeding control

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40 Cooling to 3 degr. celcius Separator Plasma and hemoglobin pump tank CIP wash of the complete system Plasma and hemoglobin stored separately in cooling tanks

41 ANITEC BallTec Dryer For plasma or hemoglobin Low energy consumption Small dimensions Superior end-product quality

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43 Why CO2 stunning and Hygienic Blood Collection?

44 Turn waste, improved hygiene and animal welfare into profit! Modern consumers/countries have increasing demands for quality and sustainability ( green products ), i.e. focus on Hygiene standard Animal and workers welfare level Waste management / reduction This does not have to represent added costs for producers it can instead be turned into profit with the right mindset With Butina animal handling, CO2 stunning and hygienic blood collection you can Improve the image of your company (marketing advantage, export opportunity) Add significant value to blood which is otherwise a waste product (increase profit) Improve your meat quality (higher yield, export opportunity and potentially higher price of your product => increased profit) And have a high level standard of your food industry!

45 Thank you for your attention