Aerosol Overcaps 101. Faye Haber estyle Caps and Closures, Inc. March 25, 2009
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1 Aerosol Overcaps 101 Faye Haber estyle Caps and Closures, Inc. March 25, 2009
2 Why are caps important?? 1. Dust Cover 2. Prevents accidental discharge 3. Aesthetics 4. Load Factor 5. Can deliver a message 6. Green Factor March 26, 2009 Aerosol 101 Slide 2
3 How are they made? Caps are made via an injection molding machine the machine is known as the press and the tool that makes the caps is the mold. March 26, 2009 Aerosol 101 Slide 3
4 Injection Molding Machine March 26, 2009 Aerosol 101 Slide 4
5 How does it work? March 26, 2009 Aerosol 101 Slide 5
6 Mold (Cavity) March 26, 2009 Aerosol 101 Slide 6
7 To layer pack or not to layer pack.. March 26, 2009 Aerosol 101 Slide 7
8 Material Properties March 26, 2009 Aerosol 101 Slide 8
9 Materials Polyethylene (HDPE) Polypropylene (PP) Clarified Polypropylene (CPP) Copolymers (Blended) Styrolux/K-Resin Non-Antistat Polypropylene (NAPP) March 26, 2009 Aerosol 101 Slide 9
10 Polypropylene 1. Lightweight 2. High compressive strength (top load) 3. Scuff Resistant 4. Retains stiffness and flex 5. Clearer than PE 6. Higher anti-stat levels March 26, 2009 Aerosol 101 Slide 10
11 Polyethylene 1. Softer material more crack resistant 2. Does not hold it s shape when bent 3. Cloudier 4. Faster cycle times 5. Scuffs easily March 26, 2009 Aerosol 101 Slide 11
12 Clarified PP Other materials Use when more clarity is needed Styrolux Best clarity, lowest shrinkage Non-antistat PP Use when painting, printing or metallizing caps March 26, 2009 Aerosol 101 Slide 12
13 Can Styles Aluminum Straight Walled Necked In DS Container Sexton Can March 26, 2009 Aerosol 101 Slide 13
14 Aluminum March 26, 2009 Aerosol 101 Slide 14
15 Straight Side/Necked In March 26, 2009 Aerosol 101 Slide 15
16 DS Container March 26, 2009 Aerosol 101 Slide 16
17 Sexton Cans March 26, 2009 Aerosol 101 Slide 17
18 Cap Styles March 26, 2009 Aerosol 101 Slide 18
19 Styles Generic designs are mass produced and lower priced. Provides a standard look. Custom designs are developed with marketing for a distinctive look to complement the package and product. March 26, 2009 Aerosol 101 Slide 19
20 Straight Sided High Stacker Caps Double Shell Tamper Resistant DS Tamper Proof Snap Lock Rim Snaps March 26, 2009 Aerosol 101 Slide 20
21 Necked In 112/45mm 202/52mm 205/57mm 211/65mm 300/70mm Stacker Type Double Shell Single Shell Tamper Resistant/Child Proof Spray Thru March 26, 2009 Aerosol 101 Slide 21
22 Aluminum 38mm 45mm 49mm 50mm 53mm 59mm 66mm Caps to fit over valve cover Double Shell Caps Caps to fit over actuators March 26, 2009 Aerosol 101 Slide 22
23 Single Shell/Double Shell March 26, 2009 Aerosol 101 Slide 23
24 Why use a single shell cap? Will fit a larger actuator one that is larger than the valve cup May use less plastic than a double shell March 26, 2009 Aerosol 101 Slide 24
25 and WHY NOT? Caps are more size critical with regard to fitment on the can double shells lock onto the valve cup so are not as critical Top load strength is diminished because caps rests on the shoulder radius Do not mold as fast as double shells which will affect cycle time (cost) March 26, 2009 Aerosol 101 Slide 25
26 Functional Caps (or caps that work for a living) Spray Thru Child Resistant/Elderly Friendly Tamper Resistant Tamper Proof Accessory Holder (Tube Clip) Interactive March 26, 2009 Aerosol 101 Slide 26
27 Spray Thru March 26, 2009 Aerosol 101 Slide 27
28 Tamper Resistant March 26, 2009 Aerosol 101 Slide 28
29 Interactive Cap March 26, 2009 Aerosol 101 Slide 29
30 Tube Clip March 26, 2009 Aerosol 101 Slide 30
31 Value Added Printing Embossing March 26, 2009 Aerosol 101 Slide 31
32 More value added. Metallized Cap Stickers/Labels March 26, 2009 Aerosol 101 Slide 32
33 Marketing March 26, 2009 Aerosol 101 Slide 33
34 Marketing Questions What is your customer s business - filler, manufacturer or end product user? Does your customer have specific requirements for an overcap - tamper resistant, functional, spray through? Convenience vs. cost large cavitation vs. small, short leadtimes, uniqueness or inventory requirements March 26, 2009 Aerosol 101 Slide 34
35 More questions. What is your competitive edge a unique feature, distinctive look, low cost? What size do you need can size, double or single shell? Premium product or market driven? March 26, 2009 Aerosol 101 Slide 35
36 Resources Caps Rackow Polymers, Bensonville, IL March 26, 2009 Aerosol 101 Slide 36
37 THE END Thank you! Please any questions to: Faye Haber estyle Caps & Closures Phone: Fax: March 26, 2009 Aerosol 101 Slide 37
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