Surgical treatment of aseptic nonunion in long bones: review of 193 cases

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J Orthopaed Traumatol (2007) 8:11 15 DOI 10.1007/s10195-007-0155-z ORIGINAL A. Megaro S. Marchesi U.E. Pazzaglia Surgical treatment of aseptic nonunion in long bones: review of 193 cases Received: 5 September 2006 Accepted: 15 January 2007 Published online: 5 March 2007 A. Megaro ( ) S. Marchesi U.E. Pazzaglia Department of Orthopaedics Spedali Civili University of Brescia Piazza Spedali Civili 1 I-25100 Brescia, Italy E-mail: almericomegaro@hotmail.com Abstract The surgical treatment of aseptic nonunion often represents a more challenging situation for the orthopaedic surgeon than treatment of the primary fracture. In fact, it may be necessary not only to rivitalize the nonunion area, but also to exchange the bone fixation devices and to place some refill material in the bone gap. Several surgical techniques and different kinds of bone gap refills have been reported in the literature for the treatment of long bone nonunion. We present the results of 193 cases of long bone nonunion that have been treated in a period of 11 years (1992 2003) by a mostly open approach to the nonunion site with or without autologous bone graft interposition. The site (27 humerus, 44 forearm, 48 femur, 74 tibia) and the type of nonunion (179 atrophic, 19 hypertrophic) was considered in the surgical planning as were the mechanic and biological problems. New osteosynthesis was performed in 139 cases: with plate and screws in 82 cases, with intramedullary nails in 31 cases, with external fixators in 15 cases and with other devices in 11 cases (e.g. interfragmentary screws, k-wires). Cancellous or corticocancellous bone graft, always autologous from the iliac crest or from the anterior tibial tuberosity, was used in 183 cases (94.8%). Healing of the nonunion was successful in 179 cases (92.7%) in a mean time of 5.8 months. 14 patients (7.2%), all atrophic nonunion, healed with further surgery in a mean time of 19.2 months. Best results were obtained by the use of the intramedullary nail (31 cases): 99% healed in 5.2 months for the lower limb and 100% healed in 7.4 months for the upper limb. Good results have been achieved by plate (82 cases): 89.5% healed in 4.5 months for the lower limb and 94.1% in 6 months for the upper one. The worst results were observed with external fixation (15 cases). However, this device was used in the most complex situations, when severe soft tissue sufference was present. In this group, the mean healing time was 7.1 months (69.2% of cases) in the lower limb and 8 months (50%) in the upper one. Bone graft alone (54 cases) led to healing in 34 of 35 cases (97%) in the lower limb in 6 months and in 17 of 19 cases (89.4%) in 6.4 months in the upper limb. Key words Nonunion Bone graft Osteosynthesis Fracture

12 Introduction Not always do fractures heal, independently of the choice of treatment (conservative or surgical). Nonunion can follow insufficient mechanical stabilization of a fracture or failure of the biological processes which control the biosynthesis of the repair tissue [1]. Insufficient mechanical stabilization may be due to defective periosteal or endosteal vascularization, or to soft tissue interposition between the fractured bone ends (periosteum, muscle, fascia). Mechanical and biological factors often influence each other and not always is it possible to establish the first cause of a fracture nonunion. Certainly an insufficient surgical stabilization favours fibrous tissue formation between the moving bone fragments, instead of primary woven bone bridging the fracture or osteons progressing through the forced and compressed bone ends (so-called primary healing, but corresponding to physiological remodelling). Defects of the biological factors controlling the bone healing process are less known, but certainly do exist, because it is not unusual to observe nonunion in otherwise perfectly fixed fractures. Long bone nonunion is classified as hypertrophic or atrophic in relation to the radiographic aspect [2]. The hypertrophic type is characterized by large bone apposition, however it is positioned in a way that does not restore the skeletal lever continuity. The atrophic type is characterized by a low or absent production of bone matrix. The treatment of nonunion is finalized to correct both causes: provide mechanical stability to the fracture and favour biological appositional activity of osteogenic cells. In case of nonunion with a previous satisfactory osteosynthesis, it can be enough to add a biological supplement of vital osteogenic cells (bone graft) or factors stimulating differentiation of cells of the osteoblastic line [3]. The bone graft interposition acts as a gap filler, which also has osteoinductive and osteoconductive properties [4]. In the case of a mechanical problem, the stability at the nonunion site has to be corrected and this can be achieved by new osteosynthesis or by the change of the bone fixation devices [5 13]. Mechanical analysis of the nonunion treatment should take in consideration the differences between the upper and lower limbs. Indeed, the upper limb is less mechanically stressed than the lower because of weight-bearing during standing and walking. Nonetheless, even the upper limb levers have to support functional stresses, in particular concerning rotation [14]. In hypertrophic nonunions without bone loss, often the new osteosynthesis or the substitution of the mobilized bone fixation does not require bone graft. The nonunion site can be revised in an open or closed fashion. In the case of intramedullary nailing, the reaming of the medullary canal is by itself a powerful factor capable of activating the healing process [5, 7, 15, 16]. However, in most cases open surgery is used to remove the dense fibrous tissue interposed between the nonunited bone ends, to change the bone fixation devices and to insert the bone graft when required. In this report, we review our experience with aseptic nonunion in long bones over an 11-year period. Materials and methods We retrospectively reviewed the clinical and radiographic results of 193 cases of long bone nonunion in 186 patients (140 males, 46 females) of median age 51 years (range, 17 81 years). The patients had been treated with different surgical techniques in a period of 11 years (1992 2003) in the Orthopaedics Department of Brescia University. Nonunion diagnosis was based on the clinical evidence of pain and instability at the fracture site and on the absence of healing signs on radiographs. Healing of the nonunion was diagnosed on basis of a clinical recovery (residual function without pain or instability) and radiographic detection of fusion of the nonunion line. Nonunion treatment was considered successful when it led to fracture healing with a single surgical act; when further surgery was required, the results were considered unsuccessful. We assessed: the site of nonunion; the type of nonunion (hypertrophic or atrophic); the surgical technique used (osteosynthesis, osteosynthesis with bone graft, or bone graft); and the time for nonunion healing. Results The mean time between primary fracture treatment and surgical correction of the nonunion was 7.8 months (range 3 36 months). Overall, 184 cases of nonunion (95.3%) had been treated with standard open surgical techniques [17, 18]: surgical approach as small as possible, removal of fibrous tissue and necrotic bone tissue from the nonunion site, new osteosynthesis or substitution with different fixation devices. New osteosynthesis had been performed in 139 cases (72.0%): with plate and screws in 82 cases, with intramedullary nails in 31 cases, with external fixators in 15 cases, and with other devices in 11 cases (e.g. interfragmentary screws, k-wires). Cancellous or corticocancellous autologous bone graft from the iliac crest or from the anterior tibial tuberosity had been used in 183 cases (94.8%). In 5 cases (once in a forearm, twice in a humerus and twice in a tibia), a vascularized fibular graft had been used because of a bone loss larger than 5 cm. Only 10 cases were treated without bone graft: of these 9 had closed surgery with percutaneous k-wire (1 case) with

13 reamed intramedullary nail on the tibia (5 cases), or external fixator on the femur (1 case); all resulted in healing. One external fixation of tibia and one of humerus did not heal. Healing of the nonunion was successful in 179 cases (92.7%) in a mean time of 5.8 months (Table 1). The remaining 14 cases (7.2%), all atrophic nonunion (Table 2), healed with further surgery in a mean time of 19.2 months. In 139 cases, a new osteosynthesis or change of bone fixation devices had been performed. Best results were obtained by use of an intramedullary nail (31 cases): 99% healed in 5.2 months for the lower limb and 100% healed in 7.4 months for the upper limb. Good results have been Table 1 Characteristics of 193 cases of nonunion Site Nonunion Bone Osteosynthesis Osteosynthesis Healing rate, Mean healing type graft only, and bone graft, only, n n (%) time, months n n Humerus (n=27) 22 atrophic 5 21 1 23 (85) 5.5 5 hypertrophic Forearm (n=44) 41 atrophic 14 29 1 42 (95) 5.7 3 hypertrophic Femur (n=48) 43 atrophic 6 40 2 45 (94) 5.9 5 hypertrophic Tibia (n=74) 68 atrophic 29 38 7 69 (93) 6.0 6 hypertrophic Total (n=193) 174 atrophic 54 129 10 179 (93) 5.8 19 hypertrophic Table 2 Cases of unsuccessful treatments for nonunion, by site of nonunion Nonunion site Unsuccessful treatment Humerus 1 osteosynthesis 2 vascularized fibular graft 1 osteosynthesis + bone graft Forearm 1 osteosynthesis + bone graft on ulna 1 bone graft on radius Femur 2 osteosynthesis + bone graft 1 bone graft Tibia 3 osteosynthesis + bone graft 2 osteosynthesis Total 14 (7.2%) Table 3 Healing times and rates for different nonunion treatments Nonunion treatment Cases, n Healing time, months Healing rate, n (%) Upper limb Plaster cast + bone graft 4 4.6 4 (100) Plate 34 6.0 32 (94.1) Intramedullary nail 10 7.4 10 (100) External fixator 2 8.0 1 (50) Bone graft 15 6.4 13 (86.6) Other type of osteosynthesis 6 3.5 5 (83.3) Lower limb Plaster cast + bone graft 24 6.3 23 (95.8) Plate 48 4.5 43 (89.5) Intramedullary nail 21 5.2 21 (100) External fixator 13 7.1 9 (69.2) Bone graft 11 6.0 11 (100) Other type of osteosynthesis 5 4.0 5 (100)

14 achieved with a plate (82 cases): 89.5% healed in 4.5 months for the lower limb and 94.1% healed in 6 months for the upper one. The worst results were observed with external fixation (15 cases). However, this device was used in the most complex situations, when severe soft tissue sufference was present. In this group, the mean healing time was 7.1 months (69.2% of cases) in the lower limb and 8 months (50%) in the upper one. Bone graft alone (54 cases) led to healing in 34 of 35 cases (97%) in the lower limb in 6 months and in 17 of 19 cases (89.4%) in 6.4 months in the upper limb. Successful healing (percent) and mean time for healing in relation to the surgical technique used are reported in Table 3. Discussion There are several surgical techniques to treat aseptic nonunion of the long bones. Usually a distinction is made between the upper and lower limbs in planning the treatment of this fracture complication which is observed in 0% 25% of cases. In fact, the upper limb has different anatomical and biomechanical characteristics than the lower limb, such as no weight-bearing, curves in the medullary channel and greater rotational stress forces. For these reasons, some authors [18, 20] prefer to use compression plates to treat nonunion in the upper limb (humerus, forearm) rather than intramedullary nails. In the lower limb (femur and tibia), the best reported results have been obtained with the use of reamed intramedullary nails or with plate and screws [5, 7, 19, 20 22,]. In this paper, we analyzed 193 cases of aseptic nonunion of the long bones (71 in the upper limb, 122 in the lower limb), mostly treated in an open fashion to rivitalize the nonunion site and to place an autologous bone graft with osteoinductive properties (bone graft used in 177 cases, 91.7%). The importance of autologous bone graft was confirmed by the results obtained in those cases treated without a new osteosynthesis: in the upper limb 89.4% of the cases healed in a mean time of 6.4 months (19 cases) and in lower limb 97.2% healed in a mean time of 6 months (37 cases). The percentage of failure of bone graft without new osteosynthesis (9 of 177 cases, 5%) was lower than that after the use of a new osteosynthesis alone without bone graft (3 of 16 cases, 18.7%). We considered separately the vascularized fibular graft as it has been used only for major bone loss, and it led to healing in 3 of 5 cases (2 failures in the humerus). We used plate and screws for new osteosynthesis in 34 of 71 cases in the upper limb (48%) and in 46 of 122 cases in the lower limb (38%). We used an intramedullary nail in 22 of 122 cases in the lower limb (17%) and in 10 of 71 cases in the upper limb (14%). In the 10 cases of nonunion of the upper limb, where we used an intramedullary nail, we had always placed an autologous bone graft. Healing was obtained in all cases in a mean time of 7.4 months without further surgical operations. Overall, nonunion healing was reached in 179 of 193 cases (92.7%) in a mean time of 5.8 months. In the remaining 14 cases, healing was obtained in a mean time of 19.2 months after further surgical treatment. This report confirms the importance of an open technique and of autologous medullary or corticomedullary bone graft to treat aseptic nonunion of long bones. The percentage of nonunion healing was 92.7%. This suggests that the use of other devices such as bone substitutes, growth factors or vascularized bone graft should be considered only in case of major bone loss. References 1. Muller ME, Thomas RJ (1979) The treatment of non-union in fractures of long bones. Clin Orthop Relat Res 138:154 166 2. Weber BG, Cech O (1976) Pseudoartrosi. Han Huber, Bern 3. Phemister DB (1947) Treatment of un united fractures by only bonegrafts without screw or other fixation and without breaking down of the fibrous union. J Bone Joint Surg 29:946 4. Goldberg VM, Stevenson S (1987) Natural history of autografts and allografts. Clin Orthop Relat Res 255:7 16 5. Hak DJ, Lee SS, Goulet JA (2000) Success of exchange reamed intramedullary nailing for femoral shaft nonunion or delayed union. J Orthop Trauma 14:178 182 6. Healy WL, White GM, Mick CA et al (1987) Non-union of the humeral shaft. Clin Orthop Relat Res 219:206 113 7. Johnson KD (1987) Management of malunion and non-union of the tibia. Orthop Clin North Am 18:157 171 8. Laursen MB, Lass P, Christensen KS (2000) Ilizarov treatment of tibial nonunions results in 16 cases. Acta Orthop Belg 66:279 285 9. Loomer R, Kokan P (1976) Nonunion in fractures of the humeral shaft. Injury 7:274 278 10. Patel VR, Menon DK, Pool RD, Simonis RB (2000) Nonunion of the humerus after failure of surgical treatment: management using the Ilizarov circular fixator. J Bone Joint Surg Br 82:977 983

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