An Orthogonal Array Optimization of Lipid-like Nanoparticles for. mrna Delivery in Vivo

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Supporting Information An rthogonal Array ptimization of Lipid-like Nanoparticles for mrna Delivery in Vivo Bin Li, Xiao Luo, Binbin Deng, Junfeng Wang, David W. McComb, Yimin Shi, Karin M.L. Gaensler, Xu Tan, ǁ Amy L. Dunn,,#, Bryce A. Kerlin,,#, and Yizhou Dong, Division of Pharmaceutics & Pharmaceutical Chemistry, College of Pharmacy, The hio State University, Columbus, hio 4321, United States. ǂ Center for Electron Microscopy and Analysis, Department of Materials Science and Engineering, The hio State University, Columbus, hio 43212, United States. Department of Medicine, University of California-San Francisco, San Francisco, California 94143, United States. ǁ Tsinghua-Peking Center for Life Sciences, School of Medicine, Tsinghua University, Beijing 84, China. Division of Hematology/ncology/BMT, Nationwide Children s Hospital, Columbus, hio 4325, United States. # Department of Pediatrics, College of Medicine, The hio State University, Columbus, hio 4325, United States. Center for Clinical and Translational Research, The Research Institute at Nationwide Children's, Columbus, hio 4325, United States. Corresponding Author E-mail: dong.525@osu.edu. S1

General synthetic procedures and spectral data: Synthesis of compound 3. To a solution of diamine (75 mmol) in CHCl 3 (7 ml) was added a solution of Boc 2 (14.4 mmol) in CHCl 3 (3 ml) via an additional funnel over 2.5 h. The resulting suspension was stirred and ml of NaHC 3 (1N) was slowly added to form a bi-layer solution. The organic layer was washed with ml of 1N NaHC 3 and 2 ml of brine, and then dried over solid MgS 4 for 2 h. The solution was then filtered, evaporated and dried under high vacuum in order to afford compound 3. Yield: n=2, 91%; n=3, commercially available reagent; n=4, 63%; n=5, 95%; n=6, commercially available reagent; n=7, 95%; n=8, 86%. Synthesis of compound 4. 1 To a solution of compound 2 (1.88 mmol) in CH 2 Cl 2 (3 ml) was added 1 ml of pyridine and cooled in an ice bath. A solution of compound 3 (7.52 mmol) in CH 2 Cl 2 (3 ml) was added dropwise with stirring. The reaction mixture was then allowed to warm to RT, diluted with ml of CH 2 Cl 2 and washed twice with 5 ml of water, 5 ml of saturated NaHC 3, and 5 ml of brine. The solution was dried over solid MgS 4 for 2 h and concentrated. The residue was purified by column chromatography using a CombiFlash Rf system with a RediSep Gold Resolution silica column (Teledyne Isco) with gradient elution from % CH 2 Cl 2 to CH 2 Cl 2 /MeH/NH 4 H (75/22/3 by volume) to give compound 4. Yield: n=2, 74%; n=3, 68%; n=4, 65%; n=5, 69%; n=6, 81%; n=7, 37%; n=8, 61%. Synthesis of compound 1. To a suspension of compound 4 (1.41 mmol) in CH 2 Cl 2 (2 ml) was added trifluoroacetic acid (TFA, 1.41 mmol). The mixture was stirred at RT for 1 h and monitored with thin layer chromatography (TLC). Upon completion of the reaction, the solvent was evaporated and the residue was dissolved in MeH and concentrated. After solidification in EtAc, compound 1 was dried under an oil pump and afforded in quantitative yield. S2

1 H NMR spectra were recorded at 3 or 4 MHz on the Bruker instrument. 1 H NMR chemical shifts were reported as δ values in ppm relative to TMS. Mass spectra were obtained on a Micromass Q-TF micro Mass Spectrometer. N 1,N 3,N 5 -tris(2-(didodecylamino)ethyl)benzene-1,3,5-tricarboxamide (TT2): yield (82%). 1 H NMR (3 MHz, CDCl3, δ) 8.88 (3H, br), 8.56 (3H, s), 3.81 (6H, m), 3.32 (6H, m), 3.4-3.8 (12H, m), 1.69 (12H, s), 1.2-1.3 (18H, m),.88 (18H, tri, J = 6.9 Hz). MS (m/z): [M + H] + calcd. for C 87 H 169 N 6 3, 1346; found, 1346. N 1,N 3,N 5 -tris(3-(didodecylamino)propyl)benzene-1,3,5-tricarboxamide (TT3): yield (5%). 1 H NMR (3 MHz, CDCl3, δ) 8.53 (3H, br), 8.4 (3H, s), 3.57 (6H, m),2.67-3.6 (6H, tri, J = 5.4 Hz), 2.58-2.48 (12H, tri, J = 7.5 Hz), 1.9-1.7 (12H, m), 1.57-1.38 (12H, m), 1.35-1.17 (96H, m),.89 (18H, tri, J = 6.9 Hz). MS (m/z): [M + H] + calcd. for C 9 H 175 N 6 3, 1388; found, 1388. N 1,N 3,N 5 -tris(4-(didodecylamino)butyl)benzene-1,3,5-tricarboxamide (TT4): yield (31%). 1 H NMR (3 MHz, CDCl3, δ) 8.33 (3H, s), 7.39 (3H, br), 3.5-3.42 (6H, m),2.65-2.46 (18H, m), 1.75-1.55 (12H, m), 1.52-1.37 (12H, m), 1.35-1.17 (12H, m),.9 (18H, tri, J = 6.9 Hz). MS (m/z): [M + H] + calcd. for C 93 H 181 N 6 3, 143; found, 143. N 1,N 3,N 5 -tris(5-(didodecylamino)pentyl)benzene-1,3,5-tricarboxamide (TT5): yield (45%). 1 H NMR (3 MHz, CDCl3, δ) 8.4 (3H, s), 6.62 (3H, s), 3.56-3.45 (6H, m),2.47-2.39 (18H, m), 1.76-1.65 (18H, m), 1.52-1.37 (24H, m), 1.35-1.2 (9H, m),.89 (18H, tri, J = 6.9Hz). MS (m/z): [M + H] + calcd. for C 96 H 187 N 6 3, 1472; found, 1472. N 1,N 3,N 5 -tris(6-(didodecylamino)hexyl)benzene-1,3,5-tricarboxamide (TT6): yield (53%). 1 H NMR (3 MHz, CDCl3, δ) 8.38 (3H, s), 6.52 (3H, br), 3.52-3.45 (6H, m), 2.47-2.39 (18H, m), 1.72-1.63 (18H, m), 1.54-1.36 (3H, m), 1.32-1.21 (9H, m),.9 (18H, tri, J = 6.9Hz). MS (m/z): [M S3

+ H] + calcd. for C 99 H 193 N 6 3, 1515; found, 1515. N 1,N 3,N 5 -tris(7-(didodecylamino)heptyl)benzene-1,3,5-tricarboxamide (TT7): yield (75%). 1 H NMR (3 MHz, CDCl3, δ) 8.4 (3H, s), 6.72 (3H, s), 3.48 (6H, m), 2.5 (18H, m), 1.7-1.56 (6H, m), 1.55-1.34 (3H, m), 1.37-1.27 (18H, m),.89 (18H, tri, J = 6.9 Hz). MS (m/z): [M + H] + calcd. for C 12 H 199 N 6 3, 1557; found, 1557. N 1,N 3,N 5 -tris(8-(didodecylamino)octyl)benzene-1,3,5-tricarboxamide (TT8): yield (quantitative). 1 H NMR (3 MHz, CDCl3, δ) 8.4 (3H, s), 6.86 (3H, br), 3.47 (6H, m), 2.82-2.52 (18H, m), 1.73-1.42 (3H, m), 1.42-1.17 (12H, m),.9 (18H, tri, J = 6.9 Hz). MS (m/z): [M + H] + calcd. for C 15 H 25 N 6 3, 1599; found, 1599. S4

n Boc H 2 N NH 2, CH 2 Cl 2 n 2 H 2 N NHBoc n=2-8 3 H N n H N n Cl NHBoc NH 2..TFA Cl Cl H 2 N n NHBoc CH 2 Cl 2/pyridine o C - rt HN n NHBoc HN n NHBoc TFA, DCM rt HN n NH 2..TFA 2 4 1 HN n=2-8 n NH 2..TFA Figure S1. The synthetic route to compound 1. Benzene-1,3,5-tricarbonyl trichloride (2) was reacted with Boc-protected diamine (3) to produce the intermediates (4). Deprotection of 4 gave compound 1. S5

(a) (b) 2 Cell viability (%) 5 PPE DSPC DPE Particle size (nm) 15 5 PPE DSPC DPE TT2 TT3 TT4 TT5 TT6 TT7 TT8 TT2 TT3 TT4 TT5 TT6 TT7 TT8 LLNs LLNs (c) Zeta potential (mv) 2 15 1 5-5 TT2 TT3 TT4 TT5 TT6 TT7 TT8 PPE DSPC DPE (d) Entrapment efficiency (%) 5 TT2 TT3 TT4 TT5 TT6 TT7 TT8 PPE DSPC DPE LLNs LLNs Figure S2. The cell viability (a), particle size (b), zeta potential (c), and entrapment efficiency (d) of LLNs. S6

(a) 8 (b) 15 Cell viability (%) 4 Particle size (nm) 5 (c) Zeta potential (mv) 15 1 5-5 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-1 1-11 1-12 1-13 1-14 1-15 1-16 TT3-DPE LLNs 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-1 1-11 1-12 1-13 1-14 1-15 1-16 TT3-DPE LLNs (d) Entrapment efficiency (%) 5 1-1 1-2 1-3 1-4 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-1 1-11 1-12 1-13 1-14 1-15 1-16 TT3-DPE LLNs 1-5 1-6 1-7 1-8 1-9 1-1 1-11 1-12 1-13 1-14 1-15 1-16 TT3-DPE LLNs Figure S3. The cell viability (a), particle size (b), zeta potential (c), and entrapment efficiency (d) of TT3-DPE LLNs formulated through the first orthogonal array. S7

(a) (c) 6. 1 3 4. 1 3 2. 1 3 4 5 6 7 8 Cell viability (%) 6. 1 3 4. 1 3 2. 1 3 P=.436 R 2 =.439 P=.341 R 2 =.651-5 5 1 15 Zeta Potential (mv) (b) (d) 6. 1 3 4. 1 3 2. 1 3 6. 1 3 4. 1 3 2. 1 3 P=.8767 R 2 =.18 6 8 12 14 16 Particle size (nm) P=.27 R 2 =.3267 2 4 6 8 Entrapment efficiency (%) Figure S4. The correlation between transfection efficiency of TT3-DPE LLNs formulated through the first orthogonal array and corresponding cell viability, particle size, zeta potential, and entrapment efficiency. S8

(a) (b) 12 Cell viability (%) 5 Particle size (nm) 7 2 2 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-1 2-11 2-12 2-13 2-14 2-15 2-16 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-1 2-11 2-12 2-13 2-14 2-15 2-16 TT3-DPE LLNs TT3-DPE LLNs (c) Zeta potential (mv) 4 3 2 1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-1 2-11 2-12 2-13 2-14 2-15 2-16 (d) Entrapment efficiency (%) 5 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-1 2-11 2-12 2-13 2-14 2-15 2-16 TT3-DPE LLNs TT3-DPE LLNs Figure S5. The cell viability (a), particle size (b), zeta potential (c), and entrapment efficiency (d) of TT3-DPE LLNs formulated through the second round of orthogonal array. S9

(a) 1.2 1 5 8. 1 4 4. 1 4 P=.5249 R 2 =.295 2 4 6 8 Cell viability (%) (b) 1.2 1 5 8. 1 4 4. 1 4 P=.8734 R 2 =.19 5 15 Particle size (nm) (c) 1.2 1 5 8. 1 4 4. 1 4 P=.39 R 2 =.4588 1 2 3 4 Zeta Potential (mv) (d) 1.2 1 5 8. 1 4 4. 1 4 P=.12 R 2 =.5372 4 6 8 Entrapment efficiency (%) Figure S6. The correlation between transfection efficiency of TT3-DPE LLNs formulated through the second round of orthogonal array and their corresponding cell viability, particle size, zeta potential, and entrapment efficiency. S1

(a) Total Flux (p/s) 1.5 1 9 1. 1 9 5. 1 8 Free FLuc C12-2-DSPC FLuc TT3-DSPC FLuc -TT3 FLuc Liver Spleen Kidney Heart Lung (b) Total Flux/weight (p/s/g) 3.2 1 9 2.4 1 9 1.6 1 9 8. 1 8 Free FLuc C12-2-DSPC FLuc TT3-DSPC FLuc -TT3 FLuc Liver Spleen Kidney Heart Lung Figure S7. Bioluminescence signal (6 hours after administration in C57BL/6 mice). Free FLuc mrna served as a negative control. Total bioluminescence signal (a) and normalized bioluminescence signal with tissue weight (b). Statistically significant difference was observed in the groups (: P <.5; -TT3 FLuc vs C12-2-DSPC Fluc; -TT3 FLuc vs TT3-DSPC FLuc). S11

Figure S8. Histological analysis of major organs (heart, kidney, liver, lung, and spleen) after treatment of -TT3 hfix. Untreated groups served as negative controls. No significant alteration of histology was observed in the -TT3 LLNs treated groups compared to the control groups. S12

Table S1. rthogonal array table L 16 (4 4 ) (a) and K n values (b) for the first round of TT3-DPE LLNs. (a) rthogonal array table L 16 (4 4 ) TT3-DPE LLNs Formulation components (mole ratio) TT3 DPE Cholesterol DMG-PEG 2 1-1 3 2.5 38.5 3 1216 1-2 4 1 18.5 1.5 351 1-3 5 1 38.5 6 418 1-4 6 2.5 18.5.75 2 1-5 3 5 18.5 6 28 1-6 4 1.25 38.5.75 28 1-7 5 1.25 18.5 3 34 1-8 6 5 38.5 1.5 51 1-9 3 1.25 48.5 1.5 127 1-1 4 5 28.5 3 23 1-11 5 5 48.5.75 469 1-12 6 1.25 28.5 6 3 1-13 3 1 28.5.75 4663 1-14 4 2.5 48.5 6 22 1-15 5 2.5 28.5 1.5 2 1-16 6 1 48.5 3 243 Relative luminescence intensity (b) K n values TT3 DPE Cholesterol DMG-PEG 2 K 1 1779 325 18 1295 K 2 21 369 1229 47 K 3 235 188 428 424 K 4 86 1419 535 174 ΔK 1693 1231 1121 1121 K n = ΣRLI n/4 ΔK = K max -K min The impact of the four components on mrna delivery (ΔK): TT3 > DPE > Cholesterol = DMG-PEG 2. S13

Table S2. rthogonal array table L 16 (4 4 ) (a) and K n values (b) for the second round of TT3-DPE LLNs. (a) rthogonal array table L 16 (4 4 ) TT3-DPE LLNs Formulation components (mole ratio) TT3 DPE Cholesterol DMG-PEG 2 Relative luminescence intensity 2-1 1 2 35.15 62542 2-2 2 4 25.3 71935 2-3 3 4 35.75 19869 2-4 4 2 25 2396 2-5 1 3 25.75 11687 2-6 2 1 35 62216 2-7 3 1 25.15 9394 2-8 4 3 35.3 45962 2-9 1 1 4.3 6333 2-1 2 3 3.15 52468 2-11 3 3 4 11863 2-12 4 1 3.75 1917 2-13 1 4 3 441 2-14 2 2 4.75 18962 2-15 3 2 3.3 4912 2-16 4 4 4.15 4749 (b) K n values TT3 DPE Cholesterol DMG-PEG 2 K 1 43743 33465 2928 56896 K 2 51395 38426 35974 56833 K 3 4557 52995 47647 42863 K 4 2956 44816 5752 1319 ΔK 21889 19529 1825 43788 K n = ΣRLI n/4 ΔK = K max -K min The most efficient formulation in the second round of optimization was validated with a designated code of Hi-TT3 LLNs (formulation ratio is TT3/DPE/Chol/DMG-PEG 2 =2/3/4/). References 1. Matsuura, K.; Murasato, K.; Kimizuka, N. J. Am. Chem. Soc. 25, 127, 1148-1149. S14