ROTARY TILLER "S" SERIES Opration, Srvic & Parts Manual Octobr 2006 FORM: STillrBook
No part of this manual shall b rproducd, copid or dissminatd by any mans, without manufacturr prior authorization in writing. Garmor rsrvs th right to mak any ncssary changs without giving prior notic, in ordr to optimiz th quality and safty faturs and dos not commit itslf to updating this manual vry tim a chang is mad. This booklt provids a thorough and accurat dscription of th instruction and maintnanc activitis to b carrid out on th tillr you purchasd. W congratulat you on your choic and urg you to thoroughly familiariz yourslf with and follow th instructions containd in this manual. This will assur you a long, saf and troubl fr working lif for your tillr. Garmor shall not assum any rsponsibility should problms aris as a rsult of lack of complianc with th instructions and/or oprator's nglignc. Th manual is dividd in chaptrs and paragraphs and th pags ar numbrd, thus offring accurat and prcis information. Th rqustd information can b asily found by sarching th ky words or rfrring to th indx. Dat of Purchas: Modl Numbr: Srial Numbr
TABLE OF CONTENTS INDEX GENERAL INFORMATION Application................................Pag 1 Symbols..................................Pag 1 Safty labls...............................pag 2 Tchnical data..............................pag 3 Main parts trminology........................pag 4 Idntification plat...........................pag 5 Rcommnd us............................pag 5 Inappropriat us...........................pag 5 Torqu spcification..........................pag 5 SAFETY Safty in th work plac......................pag 6 Usr s rquirmnts..........................pag 6 Work clothing..............................pag 6 Gnral safty norms.........................pag 6 Prparation................................Pag 7 SET UP Attachmnt to th tractor......................pag 8 3-Point Catgory 2 Hitch.......................Pag 8 PTO shaft connction.........................pag 12 Slip clutch driv shaft........................pag 12 Spd gar up stup.........................pag 12 Working dpth adjustmnt.....................pag 13 Lvling board adjustmnt.....................pag 13 MAINTENANCE Road transport.............................pag 14 Shut down................................pag 14 First chck................................pag 14 Evry 8 working hours........................pag 15 Evry 20 working hours.......................pag 15 Evry 50 working hours.......................pag 15 Evry 500 working hours......................pag 15 Rplacing clutch linings.......................pag 16 SPARE PARTS How to ordr spar parts......................pag 17 Troublshooting chart.........................pag 18 Tillr parts brakdown........................pag 19 Tillr parts list..............................pag 20 Drivlin assmbly...........................pag 25 Slip clutch assmbly..........................pag 26 Limitd warranty............................pag 27
GENERAL INFORMATION GENERAL INFORMATION APPLICATION Th S Sris Rotary Tillrs ar dsignd to till soil for sdbd or planting prparation. Th S Sris Tillrs ar adaptd for tractors with 540 rpm PTO spd and Catgory 2, 3-point hitch tractors up to 90 HP. Ths tillrs ar also Quick Hitch adaptabl (by mans of Quick Hitch Optional Kit). SYMBOLS This booklt contains thr "safty pictograms" which highlight th rlvant dangr lvls or important information: It draws th oprator's attntion to spcial situations which may jopardiz popl's safty. It draws th attntion to situations which unfavorably affct th machin fficincy, but not popl's safty. It is usd for gnral information, whn popl's safty or th fficincy of th parts ar not at risk. Pag 1
SAFETY LABELS SAFETY LABELS Th safty labls and information on th machin (labls 1, 2 and 3), must b complid with. Failur to comply with ths warnings may rsult in svr injuris or vn dath. Mak sur that th labls ar always prsnt and lgibl; should this not b th cas, contact your narst Garmor dalr to rqust rplacmnts 2 1 3 Pag 2
TECHNICAL DATA TECHNICAL DATA Modl Tilling Width HP Wight (Approx.) Working Dpth (Max) Sid Driv cm Inchs kg lbs cm Inchs Chain Gar Blads (Qty) Blads/ /flang Blads Shap 160 63 60-90 536 1181 20 8 * 36 6 Curvd 180 73 60-90 568 1252 20 8 * 42 6 Curvd S 205 83 60-90 612 1350 20 8 * 48 6 Curvd 230 93 60-90 660 1455 20 8 * 54 6 Curvd 255 103 60-90 715 1576 20 8 * 60 6 Curvd Whn asking for information or tchnical srvic, always spcify th machin typ and width. Pag 3
MAIN PARTS TERMINOLOGY MAIN PARTS TERMINOLOGY A) Main Fram B) PTO Guard C) Top Link Coupling D) Third Point Mast E) Garbox F) Transmission Cas G) Rar Board H) Skid I) Parking Stand J) Tins K) Rotor L) Lowr Hitch Blocks Pag 4
INFORMATION IDENTIFICATION PLATE An idntification plat is placd on ach tillr and is structurd as follows: Srial numbr (sampl): RECOMMENDED USE Th tillrs dscribd in this instruction and maintnanc manual, hav bn dsignd xplicitly to till th land. Any othr us jopardizs th oprator's safty and th machin intgrity. INAPPROPRIATE USE Th tillrs shall not b usd as follows: Connctd to vhicls which do not hav a suitabl powr or wight. Without bing proprly installd by scuring th hitch brackts to all thr points of th tractor lift unit. Tilling of xtrmly stony or unsuitabl ground. Raising or lifting of th quipmnt whn th powr tak off is ngagd. In clos proximity to prson/s whn powr is ngagd. Do not stand or stp on th quipmnt whn it is bing opratd or transportd. Do not oprat th machinry whil waring unsuitabl (loos fitting) clothing. TORQUE SPECIFICATIONS For corrct hardwar tightning on th tillr, w suggst th us of suitabl torqu wrnch and th applicabl torqu as listd in th tabl blow: M-THREADED SCREW/BOLTS Bolt grad Thrad 8.8 10.9 Nm Lb-ft Nm Lb-ft M6 11 8.5 17 12 M8 28 20 40 30 M10 55 40 80 60 M12 95 70 140 105 M14 150 110 225 165 M16 240 175 305 225 M18 330 250 475 350 Pag 5
SAFETY SAFETY IN THE WORKPLACE Most of th accidnts, which occur whil th oprator is using th machin or th quipmnt or carrying out maintnanc and rpair activitis, ar causd by th non-complianc with th main safty rquirmnts. Thrfor th potntial risks must b fully undrstood and spcial attntion must b paid to th activity which is bing xcutd. USER'S REQUIREMENTS If potntially dangrous situations ar known, accidnts can b prvntd! Th quipmnt usr must hav th following: Physical: good sight, co-ordination and capability to xcut all instructions in a saf mannr. Mntal: th usrs must undrstand and follow th prscribd norms, ruls and safty masurs. Thy must b carful, pay attntion to thir own safty and th safty of othr popl and act proprly and in a rsponsibl way. Training: th usrs must rad and undrstand this manual, its picturs and charts, and th idntification and hazard plats. Thy must b spcializd, traind and qualifid on any us and maintnanc activitis. WORK CLOTHING Th following clothing and prsonal protctiv quipmnt must b usd whn working and xcuting maintnanc and rpair activitis: Ovralls or any othr comfortabl outfit; mak sur that thy ar not too loos sinc thy might b caught by moving parts. Protctiv glovs. Goggls or mask to protct th ys and fac. Safty hlmt. Safty shos. Mak sur that th prsonal protctiv quipmnt is proprly stord and complis with th laws in forc. GENERAL SAFETY NORMS Th faturs of th ara whr work is taking plac must always b takn into considration: Do not stand in th working radius of th oprating machinry or any othr machin accssoris whn th quipmnt is running. Pag 6
PREPARATION Prpar th work: Do not drink alcohol, tak drugs, or any othr substancs which may affct your ability to us th quipmnt bfor or whn working. Mak sur that thr is sufficint ful in th tractor to prvnt th machin from stopping during work. Do not us th quipmnt undr unsaf conditions,.g. do not mak tmporary rpairs just to start or kp working; do not work at night if th ara is not wll illuminatd. Whn working or xcuting maintnanc activitis, rmmbr: Th labls and stickrs providing instructions on th us of th quipmnt or information on dangrs must not b rmovd or hiddn, and must b lgibl. Do not rmov th safty dvics, covrs and safty guards, unlss maintnanc activitis ar bing carrid out. If th safty dvics must b rmovd, turn th ngin off, rmov thm corrctly and r-install thm bfor turning th tractor on. Do not lubricat, clan or adjust moving parts. Us th appropriat tools to xcut maintnanc or adjustmnt activitis on th quipmnt. Do not us damagd or unsuitabl tools,.g. plirs rathr than wrnchs tc. Prior to carrying out activitis on hydraulic lins undr prssur, or disconncting thir componnts, mak sur that th lin is no longr undr prssur and that it dos not contain any hot fluids. Chck all th fittings and mak sur that thy ar wll connctd bfor supplying prssur to th hydraulic lins. Mak sur that no tools, cloths or any othr matrials ar lft in aras whr moving parts ar prsnt whn th maintnanc and rpair activitis ar compltd. Do not giv dirctions and mak signals at th sam tim during a manuvr. Manuvr dirctions and signals must b givn from on prson only. Do not unxpctdly call an oprator, if not ncssary. Do not startl th oprator,.g. by throwing objcts. Pay attntion to popl in th vicinity of th work ara, spcially childrn! Mak sur that nobody is standing in th working rang of th quipmnt. Do not us th quipmnt to lift popl. Whn th quipmnt is not ndd, turn th ngin off, lav th vhicl on a flat surfac, with th first gar and th parking brak ngagd. Disngag th powr tak off. Do not xcut any claning, lubrication, rpair or adjustmnts whn th ngin is running and th quipmnt is in th raisd position. Do not work on stp slops, if th stability of th vhicl can b jopardizd. Manufacturr shall not assum any rsponsibilitis if ths instructions ar not strictly followd. Pag 7
SET-UP ATTACHMENT TO THE TRACTOR This tillr may b attachd to any tractor quippd with a Cat. 2, 3-point hitch with suitabl ball nds; it can also b attachd by mans of a Cat. 2 Quick Hitch. 3-POINT CATEGORY 2 HITCH To connct th tillr to th tractor's Cat. 2, 3-point hitch, do th followng oprations: 1) Put th floating brackts in th lowr position insrting th pin A in th uppr hol as shown in pictur 1; this givs you th standard A.S.A.E. vrtical dimnsion of 20" (pictur 2). Th horizontal distanc btwn th brackts is 32 1/2". pictur 1 pictur 2 Pag 8
SET-UP 2) Rmov th cottr pins from th hitch pins (pictur 3); 3) Rmov th lowr hitch pins from th lowr hitch blocks (pictur 3); pictur 3 4) Bfor attaching th quipmnt to th tractor, mak sur that th ground is smooth and flat and that nobody is standing btwn th tractor and th tillr; slowly mov th tractor towards th tillr by aligning th tractor liftr arms with th blocks' hols (pictur 4); turn th ngin off and pull th brak; pictur 4 Pag 9
SET-UP 5) Insrt th lowr hitch pins through th hitch blocks and ball nds (pictur 5); 6) Scur thm by mans of th cottr pins which wr prviously rmovd (pictur 5); pictur 5 7) Connct th tractor top link to th third uppr point by rmoving th pin locatd btwn th two plats, insrting th top link and scuring it by mans of th cottr pin. Shift th parking stand in th uppr position. 8) Adjust th top link so that th uppr part of th fram is paralll to th ground. Block all th linking parts by mans of th sway chains or arms. 9) Mak sur that th cntral unit axis (cas/bvl gar pair) is paralll to th ground, thus minimizing th strsss on th powr tak off and incrasing th working lif of th quipmnt. Aftr xcuting all th abov mntiond activitis, mak sur that all th nuts and bolts ar tightnd. 3-POINT CATEGORY 2 QUICK HITCH Th S Sris Rvrs Tillrs ar Cat. 2 Quick Hitch adaptabl. To attach th implmnt to th tractor it is ncssary to ordr th Quick Hitch Kit composd of 3 bushings. Th following oprations ar ndd: 1) Put th floating brackts in th uppr position insrting th pin in th lowr hol as shown in pictur 7; this givs you th standard A.S.A.E. vrtical dimnsion of 15" (pictur 6). pictur 6 Pag 10
SET-UP 2) Rmov th cottr pin from th hitch pins an dlowr hitch pins from th lowr hitch blocks (pictur 3). 3) Insrt th lowr bushing of th kit in th lowr hitchs (pictur7); 4) Insrt th lowr hitch pins through th hitch block and bushing (pictur 7); 5) Scur it by mans of th cottr pins which wr prviously rmovd (pictur 7); pictur 7 6) Rpat th sam oprations from 2 to 5 for th uppr brackt with th uppr bushing. 7) Bfor attaching th quipmnt to th tractor, mak sur that th ground is smooth and flat and that nobody is standing btwn th tractor and th tillr; slowly mov th tractor towards th tillr by aligning th tractor liftr arms with th brackt hols; turn th ngin off and pull th brak. 8) Lift th Quick Hitch until its hooks ngag th hitchs of th implmnt. 9) Rais th parking stand to th uppr position. Pag 11
SET-UP PTO SHAFT CONNECTION Bfor installing th PTO shaft mak sur that th RPM rating and th dirction of rotation match thos of th tractor. Carfully rad th PTO shaft and tractor instructions. Furthrmor, accuratly rad th instructions of th manufacturr of th PTO shaft and of th tractor. Bfor starting any activity, mak sur that th guards ar installd on th powr tak off of th tractor and PTO shaft. Mak sur that thy covr th PTO shaft throughout its lngth. Whn fully xtndd, th plastic pips must ovrlap by at last 1/3 of th lngth of th pips (LT). Whn rtractd, th minimum accptabl claranc is 2 (pictur 8). SLIP CLUTCH DRIVE SHAFT Chck that th PTO shaft minimum and maximum lngth ar within th paramtrs of th machin tractor coupling. Should problms aris, contact your dalr. Aftr th installation, anchor th PTO shild to th tractor and machin using th spcial chains; mak sur that it turns smoothly. If th PTO shaft is quippd with safty dvics,.g. torqu limitrs or fr-whl dvics, install thm on th oprativ machin sid. For th us and maintnanc of th PTO shaft, plas rfr to th rlvant manual. This tillr has a driv shaft with a slip clutch, which has bn calibratd for a crtain ovrload. To adjust th clutch, tightn or loosn bolts qually. Don t ovr-tightn or clutch will lock and not slip undr strss, which could caus damag during opration. Th clutch assmbly should gt warm (normal tmp. 104-122 F) undr normal opration. If th clutch gts xtrmly hot, this is a sign of slippag. If th machin sits for an xtndd priod of tim with no usag, th bolts should b loosnd and th PTO ngagd. This will allow th clutch discs to bcom fr again. Aftr a fw sconds, shut-off th tractor and rtightn bolts qually. Rchck clutch assmbly for tmpratur aftr using in tilling application. If it is too hot, th bolts nd tightning. If it is too cool, loosn bolts. SPEED GEAR SETUP pictur 8 Th Sris S garbox is providd with two pair of gars. By changing thir rlativ position 4 difffrnt rotor spds ar achivd. Choos th dsird rotor spd and follow th instructions blow: 1) Drain th oil from th garbox; Pag 12
SET-UP 2) Rmov th covr A unscrwing th lob knobs B (s pictur 9). pictur 9 3) Chang th position of th gars C and D according to th following tabl: 4) Fix th rmaining gars E and F on th suitabl pins on th intrnal fac of th covr; 5) Put back th covr in its position, tightn th scrws, and fill with oil. WORKING DEPTH ADJUSTMENT C GEAR D GEAR ROTOR SPEED 1 23 tth 17 tth 145 rpm 2 21 tth 19 tth 175 rpm 3 19 tth 21 tth 215 rpm 4 17 tth 23 tth 260 rpm Th working dpth of th quipmnt dpnds on th position of th latral skids. If th skids ar raisd, th working dpth incrass; if th skids ar lowrd, th working dpth dcrass. To adjust th working dpth, loosn nut A, B, and C (pictur 10) and adjust th skid hight according to th notchs D. Whn th adjustmnt is compltd, tightn th scrws to th corrct torqu, according to th valus suggst in Torqu Spcifications, pag 5. pictur 10 IMPORTANT: Mak sur that th skids ar st at th sam hight on both sids. LEVELING BOARD ADJUSTMENT Th rar lvling board can b adjustd in hight to bttr compact th ground and mak it flat. Th adjustmnt can b mad by rlasing chains A (pictur 11) from uppr hooks B and insrting thm back to th dsird hight. pictur 11 Pag 13
MAINTENANCE Ths activitis must b carrid out with th ngin off, th powr tak off disngagd and th hand brak applid. If ndd, lift th quipmnt and plac it on supports, thus prvnting any injuris that might b causd by a suddn fall of th quipmnt. START UP Aftr carrying out ths adjustmnts, th quipmnt is rady for us. Whn at th working ara, do not start th powr tak off with th tillr in working position in th ground. B sur to lift it by a fw cntimtrs using th tractor lift. Start th ngin, ngag th powr tak off, lowr th quipmnt to its working position and start. ROAD TRANSPORT With rfrnc to road transport, follow local traffic rgulations. SHUT DOWN Th following activitis ar rcommndd if th tillr will not b usd for a long priod of tim: 1. Clan and dry th quipmnt. 2. Inspct th quipmnt and rplac th damagd or worn parts if ncssary. 3. Tightn all th scrws and nuts. Lubricat and covr th machin with a tarpaulin and stor it in a dry plac. MAINTENANCE Maintnanc is crucial for th working lif and fficincy of any agricultural quipmnt. If th quipmnt is proprly maintaind and opratd, a long working lif and oprator safty ar assurd. Th maintnanc intrvals indicatd in this booklt ar providd as a mr rfrnc and ar rlatd to normal working conditions; changs may occur dpnding on th typ of activitis, nvironmntal dust, sasonal factors, tc. Bfor injcting lubricating gras into th gras fittings, clan th fittings to prvnt mud, dust, or any othr forign mattr from contaminating th gras and rducing th lubrication ffct. Whn adding or changing th oil, us th sam typ of oil to prvnt mixing oils with diffrnt faturs. All maintnanc activitis must b carrid out with th tillr rsting horizontally on th ground. Aftr using th quipmnt for a fw hours, mak sur that all th bolts (spcially tin bolts) ar tightnd; rgularly chck all th machin guards. FIRST CHECK Aftr 50 working hours, chang th oil in th garbox and mak sur that all th scrws and bolts ar tightnd. Pag 14
MAINTENANCE EVERY 8 WORKING HOURS Gras th PTO shaft crosss. EVERY 20 WORKING HOURS Gras th PTO shaft innr driv tub. EVERY 50 WORKING HOURS Chck th oil lvl in th xtrnal rotor baring through th inspction plug B. If ndd rmov th plug A and add SAE EP 80W90 oil (pictur 12). Chck th oil lvl in th cas/bvl gar pair by rmoving garbox s uppr oil plug (A - pictur 13); oil lvl should b containd btwn th 2 nicks of MIN & MAX of th dip stick oil plug (B - pictur 13). If ndd add SAE EP 80W90 oil. Chck th oil lvl in th sid transmission (A - pictur 14). If ndd add SAE EP 80W90 oil. Mak sur that all th scrws and bolts, spcially on th blads, ar tightnd. Chck slip-clutch spring tnsion (1500 Nm). EVERY 500 WORKING HOURS Chang th oil of th cas/bvl gar pair, sid transmission and rotor support; us SAE EP 80W90 oil. Contact th closst dalr for this maintnanc activity. pictur 12 pictur 13 pictur 14 Th old oil must b disposd of in complianc with th local laws whr ths activitis ar carrid out; do not spill or dispos of wast oil on th ground. Pag 15
REPLACING CLUTCH LININGS 1. Mount clutch assmbly in vis. 2. Rmov all bolts and nuts (Rf. A). 3. Disassmbl all componnts. 4. Chck th condition of all parts, friction plats spcially. 5. Rplac clutch linings (Rf. B). 6. Rassmbl th componnts, install spring with thir corrsponding bolts and nuts. 7. Tightn nuts following an altrnating cross pattrn until raching a hight of 28.5 mm (1.122"). 8. Chck that th hight is th sam for all springs. 9. Rinstall drivlin, making sur all shilds ar in plac. Pag 16
SPARE PARTS Th maintnanc activitis must b carrid out with th ngin off, th powr tak off disngagd, th parking brak ngagd, and th quipmnt placd on th ground. BLADES REPLACEMENT To assur th optimum fficincy of th machin, mak sur that th tillr blads ar in a good working condition and that thir bolts ar tightnd; rplac thm if thy ar brokn or bnt. Th nw parts must b installd in th original position. Bfor rplacing th blads, turn th tractor ngin off, pull th parking brak, disngag th powr tak off, rais th tillr using th tractor lift, and install supports to prvnt accidntal dropping of th machin. Pay spcial attntion to th bolts A on th blads (pictur 15): th scrw had must b placd on th blad sid, with th washr and th nut on th flang sid, so that th bolts cannot loosn whil th quipmnt is bing usd. Whn svral blads must b rplacd, rplac on blad at a tim, so that th initial hlical layout is maintaind (pictur 15). pictur 15 HOW TO ORDER SPARE PARTS For spar parts rqusts plas rfr to our spar parts catalog. Th spar parts can b ordrd from th dalr or srvic cntr. Th following data must always b spcifid: Equipmnt typ and width. Part numbr of th rqustd componnt. If th cod numbr is missing, indicat th tabl numbr in which it is shown and th rlvant rfrnc. Dscription of th part and rqustd quantity. Rqustd typ of transport. Should this information not b providd, th dalr or srvic cntr shall not b rsponsibl for dlays causd by circumstancs byond thir control. Th addrss shall b rsponsibl for any transport chargs. Pag 17
TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Driv shaft damagd Rplac worn driv shaft Excssiv vibration Rotor shaft dos not turn Tilling dpr on on sid Tillr bouncing Laving tir tracks PTO will not untlscop Tins brokn off Bnt rotor shaft PTO Clutch slipping Tractor lowr lift arm out of adjustmnt Tillr dpth skid not proprly adjustd Trying to go too dp on first pass Tractor in too high a gar Tirs st out too wid Tractor too larg Impropr lubrication PTO twistd Shilds damagd Rplac damagd tins Rplac rotor shaft Chck slip clutch adjustmnt Rplac clutch discs Adjust lift arm Adjust skids to lvl dpth Rais tillr so tilling 3" dp Tillr runs smoothr in first or scond gar St in tractor tirs Offst tillr to covr right tir tracks Sparat and gras both halvs Rplac twistd parts Rplac shilds Pag 18
"S" TILLER ASSEMBLY Pag 19
TILLER ASSEMBLY REF# QTY. PART NO. DESCRIPTION 1 1 40x62x10 Oil Sal 40 x 62 x 10 S160 through S230 2 1 30308 Baring S160 through S230 3 1 4224252 PTO Shaft S160 through S230 4 2 32308 Baring 32308 5 1 3443022 Plug M22 x 1.5 6 14 31510025 Bolt M10 x 1.5 x 25 UNI 5739 7 36 34121010 Washr 10 UNI 1751 8 1 4644260 Holdr Oil Sal Covr S160 through S230 9 40 34121014 Washr 14 UNI 1751 10 4 31514030 Bolt M14 x 2 x 30 UNI 5739 11 1 4004360 Extrnal Support S160 11 1 4004361 Extrnal Support S180 11 1 4004362 Extrnal Support S205 11 1 4004363 Extrnal Support S230 11 1 4004364 Extrnal Support S255 12 1 30310 Baring 30310 13 1 4724251 Bvl Pinion Z=14 14 2 3441022 Oil Plug M22 x 1.5 15 19 34101014 Nut M14 x 1.5 UNI 5587 16 2 6470118 Washr 17 19 31614035 Bolt M14 x 1.5 x 35 UNI 5740 18 2 4593264 Spacr 40 x 48 x 10 19 1 4224257 Gar Z=23 20 As Rq'd* 31512035 Bolt M12 x 1.75 x 35 UNI 5739 21 14 34121012 Washr 12 UNI 1751 22 1 4934657 Lifting Hook 23 1 4224256 Gar Z=21 24 4 6330635 Split Pin 6 x 35 25 1 4534263 Gar Guid Pip 26 2 47155 Circlip E 55 27 1 2006311 Baring 6311 28 1 55x90x10 Oil Sal 55 x 90 x10 29 1 4784734 Gaskt 30 1 4214530 Shaft S160 30 1 4214531 Shaft S180 30 1 4214532 Shaft S205 30 1 4214533 Shaft S230 30 1 4214534 Shaft S255 31 6 31512025 Bolt M12 x 1.75 x 25 UNI 5739 32 1 4004741 Driv Sid Support S160 32 1 4004742 Driv Sid Support S180 Pag 20
TILLER ASSEMBLY REF# QTY. PART NO. DESCRIPTION 32 1 4004743 Driv Sid Support S205 32 1 4004744 Driv Sid Support S230 32 1 4004745 Driv Sid Support S255 33 1 4784825 Gaskt 34 1 6314 Baring 6314 35 1 4724833 Ring Bvl Gar Z=29 36 1 4654250 Garbox 37 1 4224255 Gar Z=19 38 1 4224254 Gar Z=17 39 1 4534262 Gar Guid Pip 40 8 31512030 Bolt M12 x 1.75 x 30 UNI 5739 41 1 4784264 Gaskt 42 1 4674261 Covr 43 1 6601055 Knob M10 x 55 44 2 6601035 Knob M10 x 35 45 1 4594216 Spacr S255 50 x 60 x 10 46 1 45x62x10 Oil Sal 45 x 62 x 10 S255 47 1 32210 Baring 32210 S255 48 1 4224259 Shaft S230/S255 1-3/4 6 Splin 49 1 4644261 Covr S255 50 1 4224258 Gar Z=25 Optional 1000 RPM 51 1 4224253 Gar Z=15 Optional 1000 RPM 52 11 6350010 Lynch Pin D10 53 1 5304435 Pin 54 1 4004297 Junction for 3rd Point 55 1 4104270 Fram S160 (gar driv) 55 1 4104271 Fram S180 (gar driv) 55 1 4104272 Fram S205 (gar driv) 55 1 4104273 Fram S230 (gar driv) 55 1 4104274 Fram S255 (gar driv) 56 1 6654241 Protcting Covr 57 3 33108020 Bolt M8 x 1.25 x 20 UNI 5449 58 4 4304202 Pin 59 2 4004298 Plat 3rd Point 60 1 4934240 Guard Support 61 1 6470114 Washr 62 5 34118008 Washr UNI 6593 63 2 31508016 Bolt M8 x 1.25 x 16 UNI 5739 64 1 5304434 Lowr 3rd Point Hitch Pin 65 12 31614040 Bolt M14 x 1.5 x 40 UNI 5740 66 As Rq'd* 34118012 Washr M12 Pag 21
TILLER ASSEMBLY REF# QTY. PART NO. DESCRIPTION 102 1 4204921 Pin 103 As Rq'd* 4302183 Chain Hook 104 1 31510010 Bolt M10 x 1.5 x 10 UNI 5739 105 1 3444014 Oil Lvl Plug 106 1 6800129 Gaskt 107 As Rq'd* 4212214 Spring 108 1 4784635 Gaskt 109 1 4004289 Lft Bonnt S230 109 1 4004290 Lft Bonnt S255 110 1 4004287 Right Bonnt S230 110 1 4004288 Right Bonnt S255 111 1 4004430 Lft Skid 112 2 31510030 Bolt M10 x 1.5 x 30 UNI 5739 113 1 6312 Baring 6312 114 As Rq'd* 31414950 Bolt M14 x 1.5 x 50 Lngth 20 115 2 4144201 Dust Covr 116 1 4704006 Hub Right Sid 117 1 4644005 Baring Support 118 1 4784117 Hub Gaskt Right Sid 119 1 6203911 Oil Sal GNL 6460 74 x 94 x 20 120 1 6310 Baring 6310 121 1 47150 Circlip E50 122 1 4784118 Gaskt 123 1 4644001 Covr Right Sid 124 4 31514045 Bolt M14 x 2 x 45 UNI 5739 125 1 472130 Circlip I 130 126 1 4724888 Gar Z=27 127 1 34127055 Slf Locking Mtal Ring M50 x 1.5 128 2 4704654 Plat, Rod Adjustmnt 129 2 4704653 Skid Adjusting Rod 130 2 31414055 Bolt M14 x 1.5 x 55 UNI 5738 131 2 31414050 Bolt M14 x 1.5 x 50 UNI 5738 132 1 4004370 Rotor S160 132 1 4004371 Rotor S180 132 1 4004372 Rotor S205 132 1 4004373 Rotor S230 132 1 4004374 Rotor S255 133 As Rq'd* 31414040 Bolt M14 x 1.5 x 40 Lngth 20 134 1 4704009 Piplin Gar Support 135 1 4724008 Pip Gar Support Hub Pag 23
TILLER ASSEMBLY REF# QTY. PART NO. DESCRIPTION 136 1 6200750 Oil Sal 92 x 113 x 24 137 As Rq'd* 4814004 Right Blad 138 12 31514035 Bolt M14 x 2 x 35 UNI 5739 139 As Rq'd* 4814005 Lft Blad 140 3 34120010 Washr 141 1 EYE81064-2254 Drivlin S160, S180, S205, & S230 141 1 EYE81074-2255 Drivlin S255 * Quantitis Rquird REF. # QUANTITIES FOR MODEL NUMBER S160 S180 S205 S230 S255 20 10 10 10 14 14 66 2 2 2 4 4 68 72 84 96 108 120 69 84 96 108 120 132 70 72 84 96 108 120 76 18 21 24 27 30 81 10 10 10 16 16 82 2 2 2 4 4 91 6 6 6 8 8 97 2 2 2 4 4 103 2 2 2 4 4 107 2 2 2 4 4 114 72 84 96 108 120 133 72 84 96 108 120 137 18 21 24 27 30 139 18 21 24 27 30 Pag 24
DRIVESHAFT ASSEMBLY REF# QTY. PART NO. DESCRIPTION 1 1 1028010 Yok Assmbly 1A 2 1581038 Push Pin Kit 2 2 1008020 Cross Assmbly 3 1 1708067 Outr Tub Yok 4 2 6331090 10 x 90 Elastic Pin 5 1 1818045 Outr Tub S160, S180, S205 & S230 5 1 1818055 Outr Tub S255 6 1 1817045 Innr Tub S160, S180, S205 & S230 6 1 1817055 Innr Tub S255 7 1 1708069 Innr Tub Yok 8 1 1468031 Torqu Limitr S160, S180, S205 & S230 8 1 1448032 Torqu Limitr S255 9 1 1788010 Tub Baring Outr Tub 10 1 1788003 Standard Con 11 2 1218035 Stop Ring 12 2 1888009 Safty Coupling 13 1 1778034 Outr Tub Shild S160, S180, S205 & S230 13 1 1778044 Outr Tub Shild S255 14 1 1879034 Innr Tub Shild S160, S180, S205 & S230 14 1 1879044 Innr Tub Shild S255 15 1 1788002 Short Con 16 1 1788011 Tub Baring Innr Tub 17 1 90SS8034 Complt Protction S160, S180, S205 & S230 17 1 90SS8044 Complt Protction S255 18 2 1006065 Anti-Rotation Chain 19 1 1140010 Outr Dcal 20 1 1140011 Innr Dcal Pag 25
SLIP CLUTCH ASSEMBLY REF# QTY. PART NO. DESCRIPTION 1 8 6411010 Lock Nut 2 8 1215012 Spring 3 1 1708006 Flang With Yok 4 1 1705009 Bushing 5 4 1808010 Friction Disc 6 1 1708034 Middl Plat Hx 7 2 1138008 Innr Plat Round 8 2 6410112 Scrw Nut S160, S180, S205 & S230 8 2 6410114 Scrw Nut S255 9 2 6412112 Spring Washr S160, S180, S205 & S230 9 2 6412114 Spring Washr S255 10 1 1708018 Hub With Flang S160, S180, S205 & S230 10 1 1708019 Hub With Flang S255 11 2 6141270 Bolt S160, S180, S205 & S230 11 2 6141480 Bolt S255 12 8 6001010 Bolt For Spring 13 1 1138007 Covr Plat 14 2 6761270 Locking Bolt Kit S160, S180, S205 & S230 14 2 6761480 Locking Bolt Kit S255 Pag 26
LIMITED WARRANTY GEARMORE, INC., warrants ach nw Garmor product to b fr from dfcts in matrial and workmanship for a priod of twlv (12) months from dat of purchas to th original purchasr. This warranty shall not apply to implmnts or parts that hav bn subjct to misus, nglignc, accidnt, or that hav bn altrd in any way. Our obligation shall b limitd to rpairing or rplacmnt of any part, providd that such part is rturnd within thirty (30) days from dat of failur to Garmor through th dalr from whom th purchas was mad, transportation chargs prpaid. This warranty shall not b intrprtd to rndr us liabl for injury or damags of any kind or natur, dirct, consquntial or contingnt, to prson or proprty. This warranty dos not xtnd to loss of crops, loss bcaus of dlay in harvsting or any othr xpnss, for any othr rasons. Garmor in no way warrantis ngins, tirs, or othr trad accssoris, sinc ths itms ar warrantd sparatly by ths rspctiv manufacturrs. Garmor rsrvs th right to mak improvmnts in dsign or changs in spcification at any tim, without incurring any obligations to ownrs or units prviously sold. GEARMORE, INC. 13477 Bnson Av. Chino, CA 91710 Always rfr to and hd machin oprating warning dcals on machin. Th srial numbr of this product is stord in our computr databas, thus submitting a warranty rgistration card is not rquird. Pag 27