INTELLIGENT CONTROL OF A ROBOT MANIPULATOR FOR KNEE REHABILITATION

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Proceedings of 5th International Smposium on Intelligent Manufacturing Sstems, Ma 29-31, 2006: 695-703 Sakara Universit, Department of Industrial Engineering INELLIGEN CONROL OF A ROBO MANIPULAOR FOR KNEE REHABILIAION Erhan AKDOĞAN 1, Ertuğrul AÇGIN 2, M. Arif ADLI 3 1 Marmara Universit, Department of Electrical-Electronics Engineering, Goztepe, Istanbul e mail: eakdogan@eng.marmara.edu.tr el: 0216 348 02 92(239), Fax: 0216 348 02 93 2 Marmara Universit, Department of Mechanical Engineering, Goztepe, Istanbul e mail:etacgin@eng.marmara.edu.tr el: 0216 348 02 92(291) 3 Marmara Universit, Department of Mechanical Engineering, Goztepe, Istanbul e mail: adli@eng.marmara.edu.tr el: 0216 348 02 92(292) Abstract here is an increasing trend in using robots for medical purposes. One specific area is the rehabilitation. here are some commercial exercise machines used for rehabilitation purposes. However, these machines have limited use because of their insufficient motion freedom. In addition, these tpes of machines are not activel controlled and therefore can not accommodate complicated exercises required during rehabilitation. In this stud, an intelligent control structure for one degree of freedom exoskeletal robot manipulator is proposed for knee rehabilitation. It can make flexion-extension movement for knee. his manipulator is driven b servo motor and controlled b a computer using force/torque and position sensor information. he robot operates in two modes; learning and therap. Impedance control technique is selected for the force control. he impedance control which was first proposed b Hogan (Hogan 1985) is appropriate control technique for the phsiotherap. he aim of impedance control is to specif the relationship between position and force. Proposed intelligent controller structure is used to impedance controller parameters tuning and can modif itself for reactions that come from patient. Kewords: Rehabilitation; intelligent control; impedance control; robot manipulator.

1. Introduction Complaints from legs and arms are the main source of human movement problems and are ver common among people. Muscle weaknesses due to old ages, traffic and labour accidents or injuries during wars are the main reasons for human movement disabilities. o regain the abilit of motion, one needs to strengthen the weak muscles. he process of strengthening muscles to their normal values is a costl labour which requires time and patience. In general, a person with movement disabilities due to arm or leg problems needs to undergo periods of phsiotherap sessions (spread in a long time) which comprises a series of repeated and routine phsical movements with the assistance (and under the observation) of a phsiotherapist. ransporting the patient to the place of phsiotherap or calling a phsiotherapist to the place of the patient are the factors that further increase the cost of this process. An intelligent instrument which replaces the dut of the phsiotherapist and can accomplish such routine phsical movements without the guidance and assistance of a phsiotherapist will simplif the process and lower the costs drasticall. Device called Continuous Passive Motions (CPM) shown in Figure 1, is widel used in man medical centers for therap and rehabilitation purposes. he CPM concept was first introduced in the 1970 s (Salter & Simmonds 1980). A continuous passive motion (CPM) device is not suitable for phsical therap. During the rehabilitation process, patients sometimes move their extremities suddenl due to reflexes. On conventional machines like CPM, don t respond in this kind of situations. If a reflex causes a patient s leg move while the machine is operating, an improper load results and can damage the patient s muscle or tendon tissue (Sakaki, 1990). Because of this, there is need for an intelligent device which can accomplish the rehabilitation of extremities based on the patient s complaints and the on line feedback during rehabilitation processes. Figure 1. CPM s for Lower Limbs (Ref. 1) Man researchers have developed different rehabilitation devices. For example, Krebs et al. have developed and have been clinicall evaluating a robot-aided neuro rehabilitation sstem called MI-MANUS. his device provides multiple-degree of freedom (DOF) exercises of upper extremities for stroke patients (Krebs et. Al 1998). he are not activel controlled and do not incorporate an feedback from the patient during the motion. Also, the patient s reactions during the exercises need to be taken into consideration to change and control the exercises activel as a real phsiotherapist will do. his can onl be done with intelligent devices which can decide the tpe and pace of exercises based on the patient s complaints and reactions during the phsiotherap. 696

here are an increasing number of researches about the robot manipulators that will be used for phsical therap or rehabilitation purposes. Advances in intelligent control techniques have accelerated the research in this field. Most of the research is concentrated on devices which are used for rehabilitation of upper limb. Research projects run at Universit of California (Lum et. al 1993), MI (Krebs et. al 1999), VA Palo Alto HCS (Lum et. al 1997), Universit of Deleware (Lum et. al 1999), Loughborough Universit (alor 1997), Harvard Universit and Boston Biomotion Inc. (Matsuoka&Miller 1993) are examples to this. But for lower limb rehabilitation researches haven t been as much as upper limb researches. For lower limbs rehabilitation, a device named as EM (herapeutic Exercise Machine) has been proposed and developed b Sakaki et. al (1999). Also, Homma et. al (2002), have proposed a rehabilitation sstem that emploed a wire driven mechanism. With this stud we proposed a new intelligent controller structure for a robot manipulator which can accomplish the knee rehabilitation based on impedance control. 2. he Movements and Limits for Knee Rehabilitation In knee rehabilitation exercises, the process has an important movement. his is flexion extension. Flexion is the act of bending of the limb where as extension is the act of extending the limb. For a human, flexion-extension movements and their limits for knee are shown in Figure 2. Figure 2. Extension and Flexion movements for knee 3. Features of he Knee Rehabilitation Robot Sstem It is designed such that it can rehabilitate both left and right knee. In addition, it can be adjusted for different limb dimensions. he manipulator can perform the flexion extension motions for the knee rehabilitation. he architecture of the rehabilitation manipulator is shown in Figure 3. 697

Figure 3. Architecture of Robot Manipulator he sstem hardware for controlling the robot manipulator is shown in Figure 4. COMPUER EMERGENCY SOP PAIEN herapist Digital Force and Position Data USER INERFACE AND INELLIGEN CONROLLER DAQ Card Analog orque Data SERVO MOOR DRIVER MOOR Digital orque Data Resolver Encoder Emulation ROBO MANIPULAOR RS232 Analog orque Data FORCE/ORQUE SENSOR CONROLLER FORCE/ ORQUE SENSOR Digital I/O Figure 4. Sstem Hardware Sstem hardware has a servo motor and its driver as actuator, force torque sensor and controller for measurement of force data that come from therapist and patient and a data acquisition card for analog to digital digital to analog conversion. Position data are taken b encoder emulation. In this project, we use Kollmorgen servo motor Servostar S300 driver, AI force/torque sensor that can measure 3 axis force and 3 axis torque, National Instruments 6024E DAQ card. 4. Impedance Control Impedance control aims at controlling position and force b adjusting the mechanical impedance of the end-effector to external forces generated b contact with the manipulator s environment. Mechanical impedance is roughl an extended concept of the stiffness of a mechanism against a force applied to it. Impedance control can further be divided into passive and active impedance control. In the passive impedance method, the desired mechanical impedance of the end-effector is achieved b using onl mechanical elements, such as springs and dampers. he active impedance methods, on the other hand, realizes the desired mechanical impedance b driving joint actuators using feedback control based on measurements of end-effector position, velocit, contact force and so on. It is shown in figure 5. (Yoshikawa, 1990). he impedance control which was first proposed b Hogan (Hogan 1985) is the most appropriate control technique for the phsiotherap. 698

Feedback Control Law Realized Mechanical Impedance Figure 5. Active Impedance Method Feedback Control Sstem In this method desired mechanical impedance for its end effector is described b Md Dd e Kd e F (1) where, : robot manipulator position vector d : desired position vector e : difference between and d F: external force exerted on the end effector b its environment M d R : desired inertia matrix D d R : desired damping coefficient matrix K d R : desired stiffness coefficient matrix he dnamic equation of robot manipulator that contacts with its environment in joint space is given b where, M( q) q h ( q, q) J q F (2) N M(q) R : inertia matrix 31 h q, q R : Coriolis+centrifugal force and other effects. N 31 q R : joint angle matrix, q 0 1 2 J (q) R : Jacobian vector R : joint torque matrix 31 Because that the essential thing is the relation of robot manipulator and its environment, equation 2 that is described in joint space must be described in workspace. M ( q) h ( q, q) J q F (3) M (q) R : inertia matrix 31 h q, q R : Coriolis+centrifugal force and other effects J (q) R : Jacobian vector f ( q) (4) J ( q) q (5) J q J q (6) he inertia matrix M (q) that is described in workspace and h, consisted of non linear terms is described with M(q) and, 1 M q J M q J q (7) q q vector which is h q q that is in joint space. 699

,, h q q J h q q M q J q q (8) N Necessar joint torques to obtain desired impedance parameters M d, D d and K d from equation 3, 7 and 8 as 1 N, 1 1 d d e d e 1 1 h q q M q J q J q q M q J q M D K M q J q M d J q F (9) Impedance control block diagram is depicted in Figure 6. K d M J 1 J d - + 1 1 X s D d X MJ M - - X ROBO d + + + +. h N(q,q) 1 MJ M J 1 d F q q Direct Kinematics Figure 6. Impedance Control Block Diagram For knee rehabilitation sstem, impedance control law is O Link Figure 7. Knee link of robot manipulator M I J J L J 1/ L 1 g g, M q q h q q J F N ext I J F ext ext where L g is distance between O point and mass center of link. 5. Intelligent Controller I I D K L F gravit d e d e g ext Lg M d Lg M d he robot manipulator will be controlled b an intelligent controller which will incorporate the preloaded data about the patient and provide an interface for information flow between the manipulator and patient. Intelligent controller has an inference engine, a knowledge 700

base, a data base, a user interface, parameter estimation unit and an impedance controller as shown in figure 8. he robot manipulator sstem has to main stages: learning and therap. hrough user interface, phsiotherapist selects exercise mode covering information regarding exercises and patient extremities. Some exercise modes ma not need learning process. In these modes, phsiotherapist enters exercise information to start the sstem for therap. According to the selected mode, necessar parameters are taken from the knowledge base. In the exercise modes that needs learning process, the rehabilitation process is performed b phsiotherapist with robot manipulator sstem. During the rehabilitation process, the realized forces that arise and position data are taken b parameter estimation unit to estimate impedance control parameters. Estimated impedance parameters (inertia, stiffness, damping), desired force and position data are conveed to the knowledge. In therap stage, the robot manipulator performs therap motion instead of phsiotherapist or the other therapeutic exercise devices. Using force and position sensors, the reactions that come from the knee will be feedback to the manipulator and these data are received b rule base and the sstem tunes the forces or stop the rehabilitation process, if requires. PARAMEER ESIMAION UNI INELLIGEN CONROLLER PAIEN USER INERFACE INFERENCE ENGINE M, K, D, Desired Position IMPEDANCE CONROLLER POSIION and FORCE ROBO MANIPULAOR FORCE AND POSIION SENSOR HERAPIS Actual Force and Position Data KNOWLEDGE BASE DAA BASE Figure 8. Intelligent Controller Structure 701

6. Results and Discussion An intelligent controller structure for a knee rehabilitation robot manipulator is proposed. he robot manipulator works based on impedance control. Impedance control is known to be an appropriate method for phsiotherap. he robot manipulator sstem works in two stages: learning and therap. As of patient reacts during the rehabilitation process, the intelligent controller evaluates the situation. hese conditions are monitored b force and position sensor. Robot manipulator can make flexion-extension movement for the knee. he sstem securit is controlled b both hardware, like limit switches as well as software securit. If the mobilit of robot manipulator is increased for more complex therap movements, then building knowledgebase ma be extremel sophisticated, so some other technique ma have to be emploed. As a continuation of this research, besides force and position data with feedback data, bio-feedbacks such as EMG can be used. Also, the variations in joint muscles can be tracked b a graphical unit. ACKNOWLEDGMEN his project is supported financiall b he Scientific and echnological Research Council of urke (UBIAK) under grand number MISAG-272. REFERENCES: Hogan N. (1985), Impedance Control: An approach to manipulation Part I, II, III, Journal of Dnamic sstems, Measurements and Control Vol.107/1. www.arthroscop.com/cpm.gif, reach time: 02.01.2004 Homma K., Fukuda O., Nagata Y. (2002), Stud of a Wire-Driven Leg Rehabilitation Sstem, Proceeding of Sixth Int. Conf. On Int. Robots and Sstems: 1451-1456. Krebs H.I., Hogan N., Aisen M.L., Volpe B.. (1998), Robot Aided Neurorehabilitation, IEEE rans. On Rehabilitation Engineering Vol:6, No:1, 75-87. Krebs H.I., Hogan N., Hening W., Adamovich S., Poizner H. (1999), Proc Int. Conf. On Rehabilitation Robotics: 27- Lum P.S., Reinkensmeer D.J., Lehman S.L. (1993), IEEE rans. Rehab. Eng. 1: 185-191. Lum P.S., Burgar C.G., Van der Loos H.F.M. (1997), Proc Int. Conf. On Rehabilitation Robotics: 107-220 Lum P.S., Burgar C.G., Van der Loos H.F.M. (1999), Proc Int. Conf. On rehabilitation Robotics: 235-239 Matsuoka Y., Miller L.C. (1999), Proc. Int. Conf on Rehabilitation Robotics: 177-182 702

Noritsigu., Yamanaka.(1996), Application of Rubber Artificial Muscle Manipulator as a Rehabilitation Robot, Proc 5 th IEEE Int Workshop Robot and Human Communication: 112-117. Rao R., Agrawal S.K., Scholz J.P. (1999), Proc. Int. Conf on Rehabilitation Robotics: 187-200 Richardson R., Brown M., Plummer A.R. (2000), Pneumatic Impedance Control for Phsiotherap, Proceedings of the EUREL Int. Conf. Robotics Vol. 2. Sakaki., Okada S., Okajima Y., anaka N., Kimura A., Uchida S., aki M., omita Y., Horiuchi. (1999), EM: herapeutic Exercise Machine for Hip and Knee Joints of Spastic Patients, Proceeding of Sixth Int. Conf. On rehabilitation Robotics: 183-186. Salter R., Simmonds B. W. (1980), he Biological Effect of Continuous Passive Motion on the Healing of Full hickness Defects in Articular Cartilage: An Experimental Investigation in he Rabbit, he Journal of Bone and Joint Surger 62-A: 1232-1251. alor A.J. (1999), Proc Int. Conf. On Rehabilitation Robotics: 39-42. Yoshikawa. (1990). Foundations of Robotics-Analsis and Control. he MI Pres. 703