Biomechanics of Fractures and Fixation

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Biomechanics of Fractures and Fixation Theodore Toan Le, MD Original Author: Gary E. Benedetti, MD; March 2004 New Author: Theodore Toan Le, MD; Revised October 09

Basic Biomechanics Material Properties Elastic-Plastic Yield point Brittle-Ductile Toughness Independent of Shape! Structural Properties Bending Stiffness Torsional Stiffness Axial Stiffness Depends on Shape and Material!

Basic Biomechanics Force, Displacement & Stiffness Force Slope = Stiffness = Force/Displacement Displacement

Basic Biomechanics Force Area L Stress = Force/Area Strain Change Height ( L) / Original Height(L 0 )

Basic Biomechanics Stress-Strain & Elastic Modulus Stress = Force/Area Slope = Elastic Modulus = Stress/Strain Strain = Change in Length/Original Length ( L/ L 0 )

Basic Biomechanics Common Materials in Orthopaedics Elastic Modulus (GPa) Stainless Steel 200 Titanium 100 Cortical Bone 7-21 Bone Cement 2.5-3.5 Stress Cancellous Bone 0.7-4.9 UHMW-PE 1.4-4.2 Strain

Basic Biomechanics Elastic Deformation Plastic Deformation Energy Force Elastic Plastic Energy Absorbed Displacement

Basic Biomechanics Stiffness-Flexibility Yield Point Failure Point Brittle-Ductile Toughness-Weakness Force Elastic Plastic Failure Yield Stiffness Displacement

Stiff Brittle Strong Stiff Ductile Tough Strong Stress Brittle Weak Ductile Weak Strain

Flexible Brittle Strong Flexible Ductile Tough Strong Stress Flexible Brittle Weak Flexible Ductile Weak Strain

Basic Biomechanics Load to Failure Continuous application of force until the material breaks (failure point at the ultimate load). Common mode of failure of bone and reported in the implant literature. Fatigue Failure Cyclical sub-threshold loading may result in failure due to fatigue. Common mode of failure of orthopaedic implants and fracture fixation constructs.

Basic Biomechanics Anisotropic Mechanical properties dependent upon direction of loading Viscoelastic Stress-Strain character dependent upon rate of applied strain (time dependent).

Bone Biomechanics Bone is anisotropic - its modulus is dependent upon the direction of loading. Bone is weakest in shear, then tension, then compression. Ultimate Stress at Failure Cortical Bone Compression < 212 N/m 2 Tension < 146 N/m 2 Shear < 82 N/m 2

Bone Biomechanics Bone is viscoelastic: its force-deformation characteristics are dependent upon the rate of loading. Trabecular bone becomes stiffer in compression the faster it is loaded.

Bone Mechanics Bone Density Subtle density changes greatly changes strength and elastic modulus Density changes Normal aging Disease Use Disuse Cortical Bone Trabecular Bone Figure from: Browner et al: Skeletal Trauma 2nd Ed. Saunders, 1998.

Basic Biomechanics Bending Axial Loading Tension Compression Torsion Bending Compression Torsion

Fracture Mechanics Figure from: Browner et al: Skeletal Trauma 2nd Ed, Saunders, 1998.

Fracture Mechanics Bending load: Compression strength greater than tensile strength Fails in tension Figure from: Tencer. Biomechanics in Orthopaedic Trauma, Lippincott, 1994.

Fracture Mechanics Torsion The diagonal in the direction of the applied force is in tension cracks perpendicular to this tension diagonal Spiral fracture 45º to the long axis Figures from: Tencer. Biomechanics in Orthopaedic Trauma, Lippincott, 1994.

Fracture Mechanics Combined bending & axial load Oblique fracture Butterfly fragment Figure from: Tencer. Biomechanics in Orthopaedic Trauma, Lippincott, 1994.

Moments of Inertia Resistance to bending, twisting, compression or tension of an object is a function of its shape Relationship of applied force to distribution of mass (shape) with respect to an axis. Figure from: Browner et al, Skeletal Trauma 2nd Ed, Saunders, 1998.

Fracture Mechanics Fracture Callus Moment of inertia proportional to r 4 Increase in radius by callus greatly increases moment of inertia and stiffness 1.6 x stronger Figure from: Browner et al, Skeletal Trauma 2nd Ed, Saunders, 1998. 0.5 x weaker Figure from: Tencer et al: Biomechanics in Orthopaedic Trauma, Lippincott, 1994.

Fracture Mechanics Time of Healing Callus increases with time Stiffness increases with time Near normal stiffness at 27 days Does not correspond to radiographs Figure from: Browner et al, Skeletal Trauma, 2nd Ed, Saunders, 1998.

Stiffness proportional to the 4 th power. IM Nails Moment of Inertia Figure from: Browner et al, Skeletal Trauma, 2nd Ed, Saunders, 1998.

IM Nail Diameter Figure from: Tencer et al, Biomechanics in Orthopaedic Trauma, Lippincott, 1994.

Slotting Allows more flexibility In bending Decreases torsional strength Figure from Rockwood and Green s, 4 th Ed Figure from: Tencer et al, Biomechanics in Orthopaedic Trauma, Lippincott, 1994.

Slotting-Torsion Figure from: Tencer et al, Biomechanics in Orthopaedic Trauma, Lippincott, 1994.

Interlocking Screws Controls torsion and axial loads Advantages Axial and rotational stability Angular stability Disadvantages Time and radiation exposure Stress riser in nail Location of screws Screws closer to the end of the nail expand the zone of fxs that can be fixed at the expense of construct stability

Biomechanics of Internal Fixation

Biomechanics of Internal Fixation Screw Anatomy Inner diameter Outer diameter Pitch Figure from: Tencer et al, Biomechanics in OrthopaedicTrauma, Lippincott, 1994.

Biomechanics of Screw Fixation To increase strength of the screw & resist fatigue failure: Increase the inner root diameter To increase pull out strength of screw in bone: Increase outer diameter Decrease inner diameter Increase thread density Increase thickness of cortex Use cortex with more density.

Biomechanics of Screw Fixation Cannulated Screws Increased inner diameter required Relatively smaller thread width results in lower pull out strength Screw strength minimally affected (α r 4 outer core - r 4 inner core ) Figure from: Tencer et al, Biomechanics in OrthopaedicTrauma, Lippincott, 1994.

Biomechanics of Plate Fixation Plates: Bending stiffness proportional to the thickness (h) of the plate to the 3 rd power. Base (b) I= bh 3 /12 Height (h)

Biomechanics of Plate Fixation Functions of the plate Compression Neutralization Buttress The bone protects the plate

Biomechanics of Plate Fixation Unstable constructs Severe comminution Bone loss Poor quality bone Poor screw technique

Biomechanics of Plate Fixation Fracture Gap /Comminution Allows bending of plate with applied loads Fatigue failure Gap Applied Load Bone Plate

Biomechanics of Plate Fixation Fatigue Failure Even stable constructs may fail from fatigue if the fracture does not heal due to biological reasons.

Biomechanics of Plate Fixation Bone-Screw-Plate Relationship Bone via compression Plate via bone-plate friction Screw via resistance to bending and pull out. Applied Load

Biomechanics of Plate Fixation The screws closest to the fracture see the most forces. The construct rigidity decreases as the distance between the innermost screws increases. Screw Axial Force

Biomechanics of Plate Fixation Number of screws (cortices) recommended on each side of the fracture: Forearm 3 (5-6) Humerus 3-4 (6-8) Tibia 4 (7-8) Femur 4-5 (8)

Biomechanics of Plating Tornkvist H. et al: JOT 10(3) 1996, p 204-208 Strength of plate fixation ~ number of screws & spacing (1 3 5 > 123) Torsional strength ~ number of screws but not spacing

Biomechanics of External Fixation

Biomechanics of External Fixation Pin Size {Radius} 4 Most significant factor in frame stability

Biomechanics of External Fixation Number of Pins Two per segment Third pin

Biomechanics of External Fixation Third pin (C) out of plane of two other pins (A & B) stabilizes that segment. C B A

Biomechanics of External Fixation Pin Location Avoid zone of injury or future ORIF Pins close to fracture as possible Pins spread far apart in each fragment Wires 90º

Biomechanics of External Fixation Bone-Frame Distance Rods Rings Dynamization

Biomechanics of External Fixation SUMMARY OF EXTERNAL FIXATOR STABILITY: Increase stability by: 1] Increasing the pin diameter. 2] Increasing the number of pins. 3] Increasing the spread of the pins. 4] Multiplanar fixation. 5] Reducing the bone-frame distance. 6] Predrilling and cooling (reduces thermal necrosis). 7] Radially preload pins. 8] 90 tensioned wires. 9] Stacked frames. **but a very rigid frame is not always good.

Ideal Construct Far/Near - Near/Far on either side of fx Third pin in middle to increase stability Construct stability compromised with spanning ext fix avoid zone of injury (far/near far/far)

Biomechanics of Locked Plating

Conventional Plate Fixation Courtesy of Synthes- Robi Frigg Patient Load Patient Load < = Patient Load Friction Force

Locked Plate and Screw Fixation Courtesy of Synthes- Robi Frigg Patient Load < Compressive Strength of the Bone =

Stress in the Bone Courtesy of Synthes- Robi Frigg Patient Load + Preload

Courtesy of Synthes- Robi Frigg Standard versus Locked Loading

Courtesy of Synthes- Robi Frigg Pullout of regular screws by bending load

Higher resistant LHS against bending load Courtesy of Synthes- Robi Frigg Larger resistant area

Biomechanical Advantages of Locked Plate Fixation Purchase of screws to bone not critical (osteoporotic bone) Preservation of periosteal blood supply Strength of fixation rely on the fixed angle construct of screws to plate Acts as internal external fixator

Preservation of Blood Supply Plate Design DCP LCDCP

Preservation of Blood Supply Less bone pre-stress Courtesy of Synthes- Robi Frigg Conventional Plating Bone is pre-stressed Periosteum strangled Locked Plating Plate (not bone) is pre-stressed Periosteum preserved

Courtesy of Synthes- Robi Frigg Angular Stability of Screws Nonlocked Locked

Biomechanical principles Courtesy of Synthes- Robi Frigg similar to those of external fixators Stress distribution

Surgical Technique Compression Plating Courtesy of Synthes- Robi Frigg The contoured plate maintains anatomical reduction as compression between plate and bone is generated. A well contoured plate can then be used to help reduce the fracture. Traditional Plating

Surgical Technique Reduction Courtesy of Synthes- Robi Frigg If the same technique is attempted with a locked plate and locking screws, an anatomical reduction will not be achieved. Locked Plating

Surgical Technique Reduction Courtesy of Synthes- Robi Frigg Instead, the fracture is first reduced and then the plate is applied. Locked Plating

Surgical Technique Precontoured Plates Conventional Plating 1. Contour of plate is important to maintain anatomic reduction. Locked Plating 1. Reduce fracture prior to applying locking screws.

Unlocked vs Locked Screws Biomechanical Advantage 1. Force distribution 2. Prevent primary reduction loss 3. Prevent secondary reduction loss 4. Ignores opposite cortex integrity 5. Improved purchase on osteoporotic bone Sequential Screw Pullout Larger area of resistance

Surgical Technique Courtesy of Synthes- Robi Frigg Reduction with Combination Plate Lag screws can be used to help reduce fragments and construct stability improved w/ locking screws Locked Plating

Surgical Technique Courtesy of Synthes- Robi Frigg Reduction with Combination Hole Plate Lag screw must be placed 1 st if locking screw in same fragment is to be used. Locked Plating

Hybrid Fixation Combine benefits of both standard & locked screws Precontoured plate Reduce bone to plate, compress & lag through plate Increase fixation with locked screws at end of construct

Length of Construct Longer spread with less screws Every other rule (3 screws / 5 holes) < 50% of screw holes filled Avoid too rigid construct

Further Reading Tencer, A.F. & Johnson, K.D., Biomechanics in Orthopaedic Trauma, Lippincott. Orthopaedic Basic Science, AAOS. Browner, B.D., et al, Skeletal Trauma, Saunders. Radin, E.L., et al, Practical Biomechanics for the Orthopaedic Surgeon, Churchill-Livingstone. Tornkvist H et al, The Strength of Plate Fixation in Relation to the Number and Spacing of Bone Screws, JOT 10(3), 204-208 Egol K.A. et al, Biomechanics of Locked Plates and Screws, JOT 18(8), 488-493 Haidukewych GJ & Ricci W, Locked Plating in Orthopaedic Trauma: A Clinical Update, JAAOS 16(6),347-355

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