Savesta Herbals is engaged in manufacturing standardized herbal extracts that synergistically combine the ancient wisdom of Ayurveda with the modern production and QC methods. Our state-of- the- art production facility provides a full range of procurement solutions and extraction services to the Nutriceutical, Pharmaceutical, Cosmeceutical, Food and beverage industries. Savesta product offering includes standardized herbal extracts and bioactives that set the highest standards for identity, purity, strength, and composition. We provide our customers and business partners with the ingredients, services and support they need to create new, novel and effective formulations. Administration and Research block Our methods of collaboration include contract manufacturing, co-development of technologies and product development services. We pride ourselves in our ability to combine robust science with commercial acumen with a goal to create life-enhancing natural ingredients that meet consumer demands for healthy living. Savesta Herbals have scientifically developed an innovative range of standardized herbal extracts and bioactives with an emphasis on product efficacy, safety and without compromising on the concentration of the active constituent. Many of our products have strong intellectual property positions which include the claims on process, composition and the methods of use. Manufacturing & Spray drying block
Salient features of Savesta Herbals State of the art manufacturing unit-50000 square foot nutraceutical complex, 8000 sq ft R&D center. Global accreditations-gmp, Kosher, Organic. Excellent product quality-sophisticated quality control from the plant to finished product consistently provides superb extract quality. Solvent extraction block Sophisticated testing methods-hplc, HPTLC, FTIR, UV/VIS, GC, AAS, organoleptic, microscopy. Comprehensive range-multiple concentrations and forms to meet your needs. Excellent stability-longer shelf life for powders, granules and liquids. Reliable supply-directly from manufacturing unit to customer. Filter press Sustainable, environmentally friendly practices. Marketable health benefits-scientifically studied herbs with well-defined health benefits. Natural label claim-all products are produced using only pure water and alcohol. Practical packaging-convenient size of 25kg HDPE drums suitable for small to large requirement. Three storied Spray drier
Savesta Research and Development Herbal and neutriceutical products have become increasingly popular in recent years and companies are looking for options to develop products more efficiently. As an innovative contract research company we offer our clients the most up-to-date services in various areas. Identification of herbs and its application The proper authentication of herbal raw materials is critically important to the safety and efficacy of herbal medicines. We carry out Identification and authentication of botanicals, medicinal plants and raw herbs by taxonomy, morphology, macroscopic, microscopic, histo-chemical, chemical and chromatographic techniques. R & D Lab Process and technology development for extraction of herbal active compounds: We provide complete solution for technological development from lab level to industrial scale for herbal bioactive extraction. We carefully select solvent, time for the process and temperature at which extraction is to be carried out. So the process developed ensures extract with high content of biomarker in a time, energy and cost saving fashion. Development of the new formulation, application, process and technology: We develop the herbal extract/ bioactive on scientific basis taking into considerations the various aspects associated with it. Rotavapor Our formulation development capabilities include: Feasibility study Formulation composition Designing of the dosage form Process optimization Scale up
Manufacturing Facility: Our 50,000 square foot nutriceutical complex is designed keeping in mind the international standards and incorporates necessary measures to prevent cross contamination and safety aspects. Our ultra-modern manufacturing facility has dedicated aqueous and solvent extraction blocks and an installed capacity to manufacture 200 metric tonne of herbal extract per annum. The three storied dedicated spray dryer has a capacity of 200 litres per hour. Aqueous extraction block with Ion columns The facility has a series of resin columns which are very effective in isolation, purification or separation of active ingredients, impurities or unwanted materials, bitterness and pigments. These columns have a resin capacity of 50 gm - 250 gm in R&D, 50 litres in pilot scale with 1200 litres and 1600 litres for commercial production. For ingredients like pomegranate we use non-ionic hydrophobic cross-linked polymer adsorbent for removing non polar compounds. These resins are usually regenerated using alcohol or other water-miscible organic solvents. This allows us to screen undesirables and obtain extracts with ultra-high purity. Savesta manufacturing practices ensure superior quality of extracts with minimal levels of heavy metal and solvent residue. Validated production processes ensure batch to batch consistency. Clean eco-friendly and sophisticated environment, backed by highly dedicated production personnel enables us to produce high quality herbal extracts at a competitive price. Spray dryer Granulator
Quality Control: Savesta herbals is backed by well-trained scientific research team and fully equipped research laboratories. Our state-ofthe-art facilities include spacious general laboratories, clean rooms and radioisotope and microbiology labs. Sophisticated analytical testing equipment allows us to screen herbal materials for high levels of the desired plant compounds and screen-out undesirables like heavy metals and pesticides. We meet all customer specifications using the following testing methods with in-house and independent third party laboratories: Organoleptic, Microscopy, High Performance Thin Layer Chromatography (HPTLC) High Performance Liquid Layer Chromatography (HPLC) Thin Layer Chromatography (TLC) Fourier Transform Infrared Spectroscopy (FTIR) Ultra Violet/Visible Spectroscopy (UV/Vis) Gas Chromatography (GC) Atomic Absorption Spectrophotometry (AAS) and more. Quality control laboratory HPLC System Certifications: Microscopic testing Contact Us. Office: SAVA Private Limited (Savesta Herbals Division), SAVA House, Off New Airport Road, Viman Nagar, Pune -411014, INDIA. Tel: +91 20 30516100 Fax: +91 20 30516161 Web: www.savestaherbals.com Email: sales@savestaherbals.com
Annexure 1- Manufacturing Flow Chart 1. Receive RM 2. Storage of RM Extraction solvents (Hydro Alcohol/DM Water assay/tds Additives (Malto Dextrin) 3. Extractions a. Filtration 6. Filtration 6a. Vacuum Try Drying 7. Spray Drying 7a. Milling Sieving Colloidal Silicon Di Oxide 8. Sieving & Packing In Poly lined HDPE Drums 8a. Blending 9. Storage 9a. Sieving through magnet & Packing in Poly lined HDPE drums 10. Dispatch 10a. Storage 10. Dispatch