Natencaps. Hoang Bao Ngoc PHAM University of Burgundy Laboratory Food and Biotechnology Process AgroSup Dijon Supervisor: Dr.

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Encapsulation techniques

Transcription:

Natencaps Hoang Bao Ngoc PHAM University of Burgundy Laboratory Food and Biotechnology Process AgroSup Dijon Supervisor: Dr. Yves WACHE IFST conference 2014

Outline Natencaps Encapsulation technique Yeast based microcapsulation Loading cell with active molecules Release controled from yeast capsule Taste, cost, regulation Current applications

State of the art Eat healthfully Live well Natencaps Food components recommended Natural ingredients: antioxidants, essential oils, flavors, pigments, etc. Challenges Natural components sensibilities to environmental conditions. Some beneficial compounds possess off-flavors or poorly soluble in water or oil. Solution Encapsulation

Encapsulation Natencaps Generality A technique in which an active molecule is bounded by a wall material Encapsulation by polysaccharides: chitin, chitosan, maltodextrin, etc. Application domains Protection Encapsulation by lipids: Liposome Taste mask Delivery Dispersion Double layers with imitation microbial cells

Technical issues Technology Bad encapsulation Natencaps Economy Difficulty in released control Encapsulation Storage Complicated process may boost cost production Delivery Wall material is not recommended for use Regulation Release

Yeast based microencapsulation Yeast cell Natencaps Cell membrane: lipid bilayers Cell wall: mesh of glucan and chitin, etc. Natural capsule with double barriers Is yeast cell able to become a promising material for encapsulation???

Yeast based microencapsulation Advantages Widely used in food industries Friendly with consummers Resistance to high temperature Protect core material against thermal process Resistance to oxygen Small and homogenous size Application for antioxidant compounds Smooth texture when incorporating in food Possibility to modify surface properties of yeast cell Enhance delivery to the right place (Ex: Caco-2- cells) Enhance tight junction of epithelial cells Enhance absorption. molecule

Yeast based microencapsulation An unconventional method Natencaps Conventional methods: A layer must be formed around core material Yeast based microencapslation method: Core material must be placed into yeast cell Other challenges

How can a molecule enter into yeast cell

Efficiency (%) How can a molecule enter into yeast cell Fat soluble molecule Cells grown on glucose Cells grown on lipids Transfer depends on porosity lipids Hydrophobic components Cell wall hydrophilic network Membrane hydrophobic barrier Transfer depends on affinity for hydrophobic components Proteins 100 80 60 40 Possibility to enclose water-soluble or low hydrophobic molecules into yeast cell 20-2 -1 0 1 2 3 4 5 6 7 LogP (Dardelle, 2007)

How a molecule is released from yeast capsule

Release mode from yeast capsule Autocopy paper: dye molecule Perfume: Perfumed fabric softening composition F Cotton fiber Paper Shank, 1976 Behan and Perring, 1992 Molecule release by crushing microcapsules Molecule release by diffusion from inside to outside microcapsule Two liberation modes: by crushing capsule or by diffusion through capsule

Released control from yeast capsule Natencaps Fabrication process Storage Consumption Chewing gum: menthol The liberation of bounded molecule may be controled to requirement conditions Sasaki, 2003 Fish feed: amino acid Enhance long lasting effect in mouth Sagar, 1994 Protect agaist until fish gastrointestinal tract

Release from yeast capsule - principle Dried cell Hydrated cell Dardelle, 2007 The liberation of bounded molecule depends on a w of cell wall

Yeast taste, cost and regulation

Yeast taste and cost Natencaps Yeast off-flavors may be caused by culture media. Changing culture media for cultivation may reduce or avoid them Simple encapsulation process allows to reduce production cost High protection from yeast cell could avoid core material degradation thus allows to reduce the quantity of compound used

Regulation Novel food refers to all food which were not consumed in the EU to a significant degree before May 1997, in particular to food produced using new techniques and technologies, such as nanomaterials *. Food ingredients consumption trask founded prior to to 1997 No food ingredients consumption trask after 1997 Clinic tests Consumer Depending on yeast strains, active core compounds Ex: Baker yeasts, brewer yeasts, * http://ec.europa.eu/food/food/biotechnology/novelfood/initiatives_en.htm

Summary Physiological state of cell and physicochemical properties of active compounds decide the efficiency of encapsulation process using yeast capsule Possibility to control the release of the core material from the yeast capsule to the required moment and place. Yeast cells can be used as encapsulation materials without any clinic tests.

Yeast microcapsule applications

Yeast based microcapsules in food and other domains Coated material Application Specific advantage/problems References Flavours Resistance to high temperature, increased length of perception Dardelle Menthol Chewing-gum Increased persistence in mouth SASAKI Beef flavour French fries Increased resistance to high temperature and enhanced long lasting effect HAHN Essential oils Fragrance in paper and tissus Fabrication process and storage Increased protection through dry process Panell Antioxydants Increased encapsulation efficacy, increased protection Shi, Paramera Insulin Medical Increased delivery to the epithelial monolayer Fuller*2 Bleach activator Laundry detergent composition Elimination chemical reactions with another compound in cleaning composition. Frederick et al. Dye Heat-sensitive recording paper Controlled release Toshihiko Perfume Perfumed fabric softening composition Increased protection through laundering and drying process John

Natencaps - Spin off company developing extraction and encapsulation processes of natural molecules Natencaps Bio extraction processes Enhance extracted compounds shelf-life Process upscale Extraction Natural ingredients from plants Encapsulation Decreasing food processing to improve Yves sustainability, WACHE Scientific why not using Support plant tissues Tel: as an +33683218985 encapsulation material? E-mail: Case of yves.wache@natencaps.com lycopene extracted from gac Website: (Momordica www.natenceps.com cochinchinensis) Hanh Phan-Thi, Yves Waché Collaborative R&D Processes Commercialisation

Thank you for your attention