Custom-made total contact insoles and prefabricated functional diabetic insoles: A case report

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Custom-made total contact insoles and prefabricated functional diabetic insoles: A case report Joanne Paton, Elizabeth Stenhouse, Ray Jones, Graham Bruce Insoles are commonly prescribed to offload the mechanical stress transmitted to the plantar tissues of the foot. Traditionally, the custom-made total contact insole (TCI) is favoured over its prefabricated counterpart. The introduction of a new prefabricated diabetic insole (Algeos Ltd) designed to modify foot biomechanics may offer an instant, low-cost, clinically effective alternative. We report on a comparison of the two insoles in the case of a 54-year-old lady with type 2 diabetes and peripheral neuropathy, presenting with ulceration overlying the third metatarsal region. The F-scan in-shoe pressure measurement system (TEKSCAN) provided an objective measure of effect. Ulceration is a devastating complication of the foot affecting 15 % of all individuals with diabetes at some time (Palumbo and Melton, 1985). The complex etiology of diabetic foot ulceration is reflected by the multifaceted management approach necessary for successful wound resolution (Muha, 1999; Millington and Norris, 2000; Dang and Boulton, 2003). Reducing plantar mechanical stress is one crucial aspect of optimising healing potential, particularly in neuropathic feet absent of protective sensation, where plantar loads and tissue stress are increased (Pitei et al, 1999; Lavery et al, 2003; Grimm et al, 2004; Spencer, 2004). Research has established links between peak plantar pressure and the formation of neuropathic foot ulcers (Armstrong et al, 1998; Frykberg et al, 1998). Thus, insoles designed to reduce elevated plantar pressure are prescribed to prevent and manage diabetic foot ulceration (Kato et al, 1996; Bus et al, 2004; Article points 1. Assessment of foot structure and biomechanical dysfunction is crucial to prescribing load-reducing insoles for diabetic individuals. 2. In-shoe pressure measurement systems can instantly compare and optimise offloading interventions with limited patient risk. 3. This case study showed the prefabricated functional insole (Interpod Diabetic Algeo Ltd) as a successful alternative to total contact insoles, benefiting the low-arched pronated neuropathic diabetic foot. Key words - Neuropathic foot ulceration - New prefabricated insole - Foot type - Plantar load reduction

Page points 1. Expensive and time consuming to produce, total contact insoles may be inadequate to address all foot types. 2. Insole provision for low-arched, pronated neuropathic feet should consider the already high total plantar contact area and medial forefoot pressure distribution. 3. Determining best insole design and fabrication for individual need is currently dependent upon clinical experience and anecdotal evidence. 4. This report compares the custom total contact insole with the prefabricated functional insole in the case of a 54-year-old lady with type 2 diabetes and peripheral neuropathy, presenting with an ulceration overlying the third metatarsal region. Spencer, 2004). Traditionally used, the custom total contact insole reduces peak pressure by maximising total plantar contact area (Bus et al, 2004). Expensive and time consuming to produce, total contact insoles may be inadequate to address all foot types with diabetes-related biomechanical dysfunction, influential to plantar load distribution and mechanical tissue stress (Mueller et al, 2003; Morag and Cavanagh, 1999). Insole provision for low-arched, pronated neuropathic feet should consider the already high total plantar contact area and medial forefoot pressure distribution (Mueller et al, 1990). In this foot type, the potential increase in plantar contact area generated by the total contact insole is relatively small; therefore, a functional insole design modifying the timing and direction of load transfer through the foot may be indicated. The prefabricated interpod diabetic insole (Algeos Ltd) is one such functional device incorporating biomechanical features believed to benefit the low-arched foot. Determining best insole design and fabrication for individual need is currently dependent upon clinical experience and anecdotal evidence. The ability of an insole to achieve its treatment objective is evaluated only after wear by clinical outcome at follow up; a perilous strategy for neuropathic individuals unable to detect the adverse affects of tissue damage by protective sensory feedback. The advancement of inshoe pressure measurement systems offering immediate objective measures of mechanical plantar load affords healthcare professionals the capacity to instantly compare and optimise offloading interventions with limited risk to the individual. This report compares the custom total contact insole with the prefabricated functional insole in the case of a 54-yearold lady with type 2 diabetes and peripheral neuropathy, presenting with an ulceration overlying the third metatarsal region. The F-scan in-shoe pressure measurement system (TEKSCAN) informs treatment choice. Case study details Mrs X is a 54-year-old female presenting with a 4-year history of ulceration underlying the right third metatarsal head. Following the onset of osteomylitis and subsequent systemic illness, she underwent emergency surgery to remove metatarsal heads two, three and four, leaving the toes intact. After 7 months, the wound cavity healed but following complications dehissed (Figure 1). Despite total contact insoles and therapeutic footwear, the wound remained. Displaying a low-arch profile and pronated foot type, Mrs X seemed suitable to benefit from the newly available prefabricated functional insole (Interpod Diabetic insole, Algeos Ltd). To inform best practice, the option of substituting insoles was objectively evaluated using the F-scan in-shoe pressure measurement system (TEKSCAN). Intervention Custom-made total-contact insole Produced from a semi-weight bearing foam box foot impression, the custom total contact insole comprised a full-length medium EVA Figure 1. Ulceration with use of custom-made totalcontact insole.

shell shaped to mirror the contours of the foot, covered with 6 mm poron (Figure 2). Functional prefabricated insole Fitted to foot size, the Interpod Diabetic insole (Algeos Ltd) consisted of a prefabricated full-length polyurethane contoured shell covered in 3 mm poron 96. The device incorporated a six-degree bi-planar medial rearfoot skive and plantar fascia grove (Figure 2). Instrumentation The F-scan in-shoe pressure analysis system collected dynamic data from beneath the ulcerated foot. The high spatial resolution of the F-scan detects discrete areas of high pressure under individual metatarsal heads, clinically useful information for at-risk foot management (Lord, 1997). The F-scan in-shoe sensor consists of 960 sensels (four cells per cm²) integrated into a 0.15-mm-thick flexible polymer insole. Once cut to size, the sensors were calibrated in accordance with manufacturer recommendations. Six to seven consecutive steps were recorded per trial at a sampling frequency of 50 Hz, disregarding the first and last step to exclude the effects of gait acceleration and deceleration. Outcome measures Five preselected outcome measures compared effectiveness of the two insoles in terms of plantar load distribution and mechanical control: l Peak plantar pressure l Total plantar contact area l Rate of forefoot load (Figure 3) l Forefoot pressure time integral l Duration of metatarsal region load as a percentage of stance (Figure 4). Duration of load as a percentage of stance for the total contact insole condition showed greater percent load duration for the first metatarsophalangeal joint (MTP) relative to the fifth MTP. By contrast, the reverse effect was recorded using the prefabricated insole (Table 2). When compared, the total contact insole increased total contact area by a further 18 % (Table 1). The prefabricated insole (Algeos Ltd) was 20 % more efficient in reducing forefoot pressure time integral (Table 1). This information endorsed the treatment decision to prescribe the prefabricated functional insole. Four weeks following the Force (kg) 150 100 Figure 2. Left: prefabricated functional insole (Interpod Diabetic insole; Algeo Ltd). Right: Custom-made totalcontact insole. Figure 3. F-scan display of forefoot force time curve. Rate of forefoot load is calculated by the time taken to reach peak force; the steepness of the slope. Results The F-scan in-shoe pressure measurement system (TEKSCAN) showed similar changes in mean peak pressure and rate of forefoot load (Table 1); the proposed prefabricated (Algeos Ltd) insole appeared comparable in effect to the current total contact insole (TCI). 50 0 0 2 4 4 8 Time (s)

Figure 4. F-scan display showing position of TAM boxes. F-scan TAM analysis softwear computes the mean duration and range of each box s load as a percentage of stance. issue of the prefabricated insole, the ulcer healed, although Mrs X s general health and mobility had declined (Figure 5). Discussion Comparison of F-scan data suggested both insoles had a similar effect on peak pressure. No data were collected without insoles; therefore, the actual reduction in peak pressure with insoles in shoe was unknown. Collecting in-shoe pressure data without offloading the foot would have placed the individual at unnecessary risk of further tissue damage. Moreover, although studies indicate insoles reduce peak pressure (Viswanathan et al, 2004), the magnitude of reduction deemed clinically significant is undetermined and not essential in this case. The total contact insole increased total plantar contact area 18 % more than the prefabricated insole and yet mean peak pressure was similar for both. Simply increasing total plantar contact area during gait may not therefore be the only mechanism of reducing peak pressure. Duration of load as a percentage of stance with the total contact insole recorded initial and longer medial forefoot ground contact. This forefoot load pattern is undesirable in the presence of medial forefoot lesions but typical of excessively pronated feet (Bevans, 1992; Perry, 1992). By contrast, the prefabricated function insole reversed the trend; the lateral forefoot loaded first and longer. The prefabricated functional insole reduced the forefoot pressure time integral by 20 % more than the custom-made insole. The pressure time integral has Table 1. Comparison of insoles: Magnitude and distribution of load. Outcome measure Total contact insole Prefabricated insole Mean peak pressure 1346 kpa 1353 kpa Total contact area 14348 mm 2 11742 mm 2 Rate of forefoot load 259.5 Kg/sec 282.7 Kg/sec Forefoot pressure time integral 61.8 kpa*sec 49.5 kpa*sec been associated with ulceration in the neuropathic foot and may be more sensitive than peak pressure in detecting areas of increased ulceration risk (Stacpoole-Shea et al, 1999). The pressure time integral, that is the product of magnitude of pressure and duration of load, reflects areas exposed to short periods of very high pressure, and also areas of lower pressure but longer duration. Although objective evaluation of kinetic data supported the clinical decision to prescribe the prefabricated functional insole, we are unable to confirm that its use led to wound healing, particularly given the decline in Mrs X s health and activity levels over the following weeks. Foot structure and biomechanical dysfunction are clearly relevant to plantar load distribution, neuropathic diabetic ulceration and ulcer site (Mueller et al, 1990; Bevans, 1992; Cavanagh et al, 2000). The provision of total-contact insoles without attention to foot type and function may not achieve optimal reduction in plantar load in all cases. The new prefabricated functional insole (Algeos Ltd) now offers an instant option designed to address poor mechanics in individuals with diabetes and neuropathy presenting with low-arched, pronated feet. This case illustrates how the prefabricated functional insole may provide a successful alternative to the total contact insole. Further evidence is required to support the use of prefabricated functional insoles in the management of diabetic neuropathic feet. Conclusion The prefabricated functional insole (Algeos Ltd) offered a successful alternative to the total contact insole, emphasising the importance of considering foot biomechanics to prescribe load-reducing insoles in ulcer prevention and management. Two important issues need investigation to improve load-reducing methods and better treat the neuropathic diabetic foot: l the role of prefabricated insoles l the application of biomechanics principles.

Figure 5. Resolution of ulcer with use of the prefabricated functional insole. Acknowledgements Thank you to Tania Woodrow, Diabetic Specialist Podiatrist, for her help with this study. The prefabricated insoles used in this project were supplied by Algeos Ltd. Author details Joanne Paton is a Podiatry Lecturer; Elizabeth Stenhouse is a Senior Lecturer; and Ray Jones is a Professor of Health Informatics, all in the Faculty of Health and Social Work, University of Plymouth. Graham Bruce is a Diabetic Specialist Podiatrist at Plymouth Teaching PCT. Armstrong D, Peters E, Athanasiou K et al (1998) Is there a critical level of plantar foot pressure to identify patients at risk for neuropathic foot ulceration? The Journal of Foot and Ankle Surgery 37: 303 7 Bevans J (1992) Biomechanics and plantar ulcers in diabetes. The Foot 2: 166 72 Bus S, Ulbrecht J, Cavanagh P (2004) Pressure relief and load redistribution by custom-made insoles in diabetic patients with neuropathy and foot deformity. Clinical Biomechanics 19: 629 38 Cavanagh P, Ulbrecht J, Caputo G (2000) New developments in the biomechanics of the diabetic foot. Diabetes/Metabolism Research and Reviews 16: S6 10 Dang CN, Boulton AJM (2003) Changing perspectives in diabetic foot ulcer management. The International Journal of Lower Extremity Wounds 2: 4 12 Frykberg RG, Lavery LA, Pham H et al (1998) Role of neuropathy and high foot pressures in diabetic foot ulceration. Diabetes Care 21: 1714 9 Grimm A, Kastenbauer T, Sauseng S et al (2004) Progression and distribution of plantar pressure in type 2 diabetic patients. Diabetic Nutrition and Metabolism 17: 108 13 Kato H, Takada T, Kawamura T et al (1996) The reduction and redistribution of plantar pressures using foot orthoses in diabetic patients. Diabetes Research in Clinical Practice 31: 115 8 Lavery L, Armstrong D, Wunderlich R et al (2003) Predictive value of foot pressure assessment as part of a population based diabetes disease management program. Diabetes Care 26: 1069 Lord M (1997) Spatial resolution in plantar pressure measurement. Medical Engineering and Physics 19: 140 4 Millington JT, Norris TW (2000) Effective treatment strategies for diabetic foot wounds. The Journal of Family Practice 49: S40 8 Morag E, Cavanagh P (1999) Structural and functional predictors of regional peak pressures under the foot during walking. Journal of Biomechanics 32: 359 70 Mueller M, Minor S, Diamond J et al (1990) Relationship of foot deformity to ulcer location in patients with diabetes mellitus. Physical Therapy 70: 356 62 Mueller M, Hastings M, Commean P et al (2003) Forefoot structural predictors of plantar pressures during walking in people with diabetes and peripheral neuropathy. Journal of Biomechanics 36: 1009 17 Muha J (1999) Local wound care in diabetic foot complications. Aggressive risk management and ulcer treatment to avoid amputation. Postgraduate Medicine 106: 97 102 Palumbo P, Melton L (1985) Peripheral vascular disease and diabetes. Washington: US Government Printing Office. Perry J (1992) Gait Analysis Normal and Pathological Function. New Jersey: Slack Inc. Pitei D, Lord M, Forster A et al (1999) Plantar pressures are elevated in the neuroischeamic and the neuropathic diabetic foot. Diabetes Care 22: 1966 Spencer S (2004) Pressure relieving interventions for preventing and treating diabetic foot ulcers. Cochrane Database of Systemic Reviews 3: CD002302 Stacpoole-Shea S, Shea G, Lavery L (1999) An examination of plantar pressure measurements to identify the location of diabetic forefoot ulceration. Journal of Foot and Ankle Surgery 38: 109 15 Viswanathan V, Madhavan S, Gnanasundaram S et al (2004) Effectiveness of different types of footwear insoles for the diabetic neuropathic foot. Diabetic Care 27: 474 7 Table 2. Comparison of insoles: Timing of forefoot load. Duration of load as Total contact insole Prefabricated insole percentage of stance Mean Range Mean Range 1st metatarsal head 79 73 82 75 41 89 2nd metatarsal head 77 70 82 72 43 87 3rd 4th metatarsal head 78 70 81 80 70 85 5th metatarsal head 65 31 83 81 70 88