First results of the QUENCH-17 bundle test on debris formation

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1 First results of the QUENCH-17 bundle test on debris formation J. Stuckert, J. Moch, C. Rössger, M. Steinbrück, M. Große presented by J. Stuckert SARNET2: WP5-COOL Review Meeting Institute of Apllied Materials KIT University of the State of Baden-Württemberg and National Large-scale Research Center of the Helmholtz Association

2 Objectives of the QUENCH-17 test investigation of debris bed formation for bundle with completely oxidised Zry-4 claddings filled with segmented pellet simulators investigation of cooling of degraded bundle during the water reflood from bottom 2/23

3 Zry cladding filled with ZrO 2 pellet segments and ZrO 2 powder Status of bundle preparation Hf shroud 3/23

4 Quench test with completely oxidized cladding filled with segmented pellets. Oxidation at 1773 K during s, quench with water 80 g/h oxide ZrO 2 powder reacted with clad metal pellet segment sample was destroyed during handling sample inside inductive furnace during quench 4/23

5 load N Two features of unheated test rods check of through going oxidation 5/23

6 Test scenario: el. power and readings of TC at different elevations Temperature, K mm mm mm mm mm mm: TITA/13 850mm: TITD/ mm: TSH9/ mm: TSH8/ mm: TSH7/180 el. power Time, s Power, kw 1) pre-oxidation stage with 2 g/s steam and 2 g/s Ar. Complete oxidation of Zry-4 clads between 650 and 1150 mm 2) Test termination: reflood from bottom with water flow rate 10 g/s. 6/23

7 Integral criterion of bundle oxidation progression: hydrogen release during oxidation of Zry and Hf parts MS measurement PSI: MELCOR calculation 80 H2 release, g Time, s good correspondence with pre-test calculations 7/23

8 Failures of Zry claddings and Hf shroud Concentration, % MS: He (Zry claddings) MS: Kr (Hf claddings) FM 406: Ar through shroud damage 1 st failure of Zry cladding: 5235 s shroud failure: s Time, s no failure of Hf claddings was registered 8/23

9 Indication of complete oxidation at 650 mm by el. resistance measurement El. resistance, Ohm resistance decrease during annealing complete oxidation at 650 mm Temperature, K R: 650 mm 500 T@550mm: TSH9/180 Ω Zr wire Time, s 9/23

10 Indication of debris relocation to GS#2 (reaction of thermocouples TGS installed at the top of GS#2) Temperature, K debris relocation 800 quench initiation 700 TGS 3i TGS 5i TGS 7i TGS 9i T@GS#2: TFS 16/ /23 TGS 3o TGS 5o TGS 7o TGS 9o T below GS#2: TFS 15/ Time, s

11 Quench phase: collapse water level and TC wetting Temperature, K mm -50 mm 150 mm 350 mm 750 mm 1000 water flow through shroud damaging 950 mm -250 mm Time, s Water level, mm TIT A/13 TSH 13/270 TSH 13/90 TIT D/12 TSH 12/180 TSH 12/0 TIT C/11 TSH 11/180 TSH 11/0 TSH 10/270 TSH 9/180 TSH 9/0 TSH 8/270 TSH 8/90 TFS 16/7 TSH 7/180 TSH 7/0 TFS 15/6 TSH 6/270 TSH 6/90 TFS 14/5 TSH 5/180 TSH 5/0 TFS 13/4 TSH 4/270 TSH 4/90 TFS 12/3 TSH 3/180 TFS 11/2 TSH 2/90 TFS 10/1 TSH 1/0 L /23

12 Reflood simulation with pellet debris inside 21-rod-bundle. Cold water flow rate 10 g/s 292 mm 382 mm 160 mm δt=27 s: v = 5 mm/s δt=28 s: v = 3 mm/s 12/23

13 Quench phase: water level oscillations and evaporation rate Constant evaporation rate. Region of debris bed? Water level rate, mm/s; water evaporation rate, g/s L 501: water level rate L 701: evaporation rate L 501: water level Collapse water level, mm Debris? Time, s 13/23

14 Mass spectrometer measurements: no hydrogen production during water flow through debris H2 4 steam H2 release rate, g/s water flow through debris 3 2 Steam release rate, g/s interaction between 1 water and metal outer side 0 of shroud Time, s 14/23

15 Upper parts of Zry claddings above 1200 mm rod #1 rod #2 rod #3 rod #4 rod #5 rod #6 rod #7 rod #8 rod #9 GS #4 15/23

16 Endoscope observation of debris relocated to top edge of GS #3 (about 1100 mm) 1. After pull-up of upper part of one Zry-4 rod (rod #2) view of top of GS#3 through the position of rod #2 inside the GS#4 (1350 mm) debris of oxidised cladding and pellets on the top of GS#3 2. After pull-up of upper parts of all nine Zry-4 rods top view of GS#4 and twelve Hf claddings 1200 mm: segmented pellets inside remnant of rod # mm: debris relocated downwards from removed nine test rods 16/23

17 Withdrawn grid spacer #4 ( mm) and remnant of cladding relocated downwards from spacer 1380 mm 1280 mm remnant of rod #8: significantly oxidised GS #4: completely oxidised 17/23

18 Structure of oxidized Zry cladding at 1328 mm, T 1000 K. Stab #7. α-zr(o) prior β-zr thick inner oxide layer 0 gap upper not segmented pellet thin outer ZrO 2 (starvation, spalling?) /23

19 Top view of grid spacer #3 (1090 mm) pellet segments between heated rods completely oxidised GS #3 cladding filled with pellet segments empty cladding 19/23

20 Endoscope observation of debris relocated under GS #3 (about 1100 mm) top view of empty rod #6 view through the empty cladding blockage at elevation 910 mm sintered pellets at 950 mm pellet segments at 920 mm between Zry and Hf claddings 20/23

21 Debris collected at the top of grid spacer #3 (1090 mm) 21/23

22 CONCLUSIONS The QUENCH-17 bundle test with 9 unheated internal rods (Zry-4 claddings) and 12 heated external rods (Hf claddings) was performed in two stages: 1) long pre-oxidation stage (78000 s) at T pct =1750 K with complete oxidation of Zry-4 claddings between about 650 and 1150 mm; 2) reflood stage with slow flooding from bottom (10 g/s, or about 3 mm/s) Hf claddings of heated rods were intact during whole test, Hf shroud was failed at 850 mm after s. First failure of Zry-4 cladding was registered at 5500 s. Noticeable internal oxidation was observed at upper bundle elevations. Mechanical impact on the end of pre-oxidation caused debris relocation to grid spacers at 1050 mm and 350 mm. Steam production rate was stagnated during propagation of flooding water through the debris collected above grid spacers at 350 mm. Some Zry-4 claddings were not significantly damaged; the pellet segments relocated from the failed rods were captured between corresponding neighbour rods. Ceramics debris collected at the top of spacer at 1050 mm consist of separate pellet segments and relatively large cladding segments. Tomographical and metallographical investigations of region above grid spacer 350 mm should give detailed information on the degree of bundle degradation. 22/23

23 Thank you for your attention /23

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