CALYPSO Highlights
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1 CALYPSO Highlights Seda Gündogdu & Günter Haas Metrology Application Software
2 CALYPSO Highlights standardized: PiWeb reporting modern: newest technologies linked: colin3d & CALYPSO easy: improved handling smart: automatic measurement plan generation from PMI 2
3 CALYPSO Highlights standardized: PiWeb reporting modern: newest technologies linked: colin3d & CALYPSO easy: improved handling smart: automatic measurement plan generation from PMI 3
4 PiWeb reporting Standard for ZEISS Software NEO select NEO insights 4
5 PiWeb Options PiWeb reporting PiWeb reporting plus PiWeb sbs PiWeb enterprise Single workstation Single workstation Measuring lab Global standard in CALYPSO, CALIGO, NEO up to 10 values up to 1000 values statistical parameters any number of machines central database server global reports process monitoring 5
6 PiWeb Data collection, refinement and usage visualize condense analyze detect exchange 6
7 Example: measurement of 20 bearing rings 7
8 Visualize and condense: identify errors at first sight 8
9 Analyze: the cylindricity is out of tolerance Cylindricity bearing bore Circle diameter on intersection height Roundness on intersection height Straightness linear path 0 Straightness linear path 180 Parallelism 0 to 180 9
10 Analyze: see the error in the form plot 10
11 Detect and Exchange: Analysis of the component on the position of the maximum value & sharing the information 11
12 PiWeb The big difference included: printout templates interactive & expressive: from the overview to the detail effective: fast correction actions 12
13 CALYPSO 2017 & PiWeb reporting News 1. enhanced selection of standard printout parameters 2. new printout templates 3. additional plots 13
14 CALYPSO 2017 & PiWeb reporting 1. enhanced selection of standard printout parameters 14
15 CALYPSO PiWeb reporting Printout header parameters: selection from 40 ZEISS standard parameters consistent 15
16 CALYPSO PiWeb reporting Printout parameter editor: 10 user-defined parameters graphical interface individual printout header data filtering & sorting 16
17 CALYPSO 2017 & PiWeb reporting 2. New Printout templates from the overview to the detail 17
18 CALYPSO PiWeb reporting Printout templates StandardProtocol AcceptProtocol TableProtocol PlotProtocol VDA test report ProcessProtocol InteractiveProtocol Dashboard 18
19 CALYPSO 2017 PiWeb reporting InteractiveProtocol 19
20 CALYPSO 2017 PiWeb reporting Dashboard: overview of all measurements 20
21 CALYPSO 2017 & PiWeb reporting 3. additional plots Interactive & expressive 21
22 CALYPSO 2016 Until now: no visualization of the coaxiality What does the value mean? no graphical support! 22
23 CALYPSO 2017 PiWeb reporting interactive visualization of location results 23
24 CALYPSO PiWeb reporting Further Form and Location plots 24
25 CALYPSO Highlights standardisiert: PiWeb reporting modern: newest technologies linked: colin3d & CALYPSO easy: improved handling smart: automatic measurement plan generation from PMI 25
26 PMI - Product & Manufacturing Information dimension, form & position tolerances in the CAD model 26
27 digital paper Design and measurement plan programming 2D-drawing and PMI 3D-CAD-Model 2D-drawing measurement plan programming on a 3D-CAD-Model 3D-CAD-Model with PMI Automatic inspection plan generation fast, consistent & easy 27
28 Automatic measurement plan generation from CAD data with PMI 28
29 CALYPSO 2017 PMI-compatible with common native CAD systems Creo Parametric from 3.0 Siemens NX 8.0; 9.0; 10.0 & 11.0 Copyright 2013 Siemens Product Lifecycle Managment Inc. SOLIDWORKS Premium 2015 x64-edition (ServicePack 5.0) Copyright 2015 Dassault Systemes CATIA-Versionen ab CATIA V5 Dassault Systemes 29
30 CALYPSO 2017 Visualization while generating the measurement plan clear & comprehensible! 30
31 CALYPSO 2017 Documentation of incomplete characteristics in the default printout documented: easier process improvements! 31
32 CALYPSO 2017 Automatical measurement plan generation Further features no multiple generation of characteristics automatic creation of features with Roundness or Straightness of Cylinders 32
33 CALYPSO 2017 Automatic measurement plan generation Summary at the push of a button: time savings of up to 80% user independent: increased safety for free & compatible with native CAD systems 33
34 CALYPSO Highlights standardisiert: PiWeb reporting modern: newest technologies linked: colin3d & CALYPSO easy: improved handling smart: automatic measurement plan generation from PMI 34
35 CALYPSO Changing the Stop light before the CNC run with one click! 35
36 CALYPSO 2016 Until now: Changing the Stop light before the CNC run Run many clicks! exchange of the windows! 36
37 CALYPSO 2017 Changing the Stop light before the CNC run with one click! Run 37
38 CALYPSO Starting the measurement plan from the control panel 38
39 CALYPSO 2017 Starting the measurement plan from the control panel avoid unnecessary paths! cancelling the CNC run start information start CNC run 39
40 CALYPSO CALYPSO Monitor: status information at a glance! 40
41 CALYPSO 2016 Until now: no display of the current status no transparency of the remaining measurement time! 41
42 CALYPSO 2017 Tracing the measurement CALYPSO Monitor at a glance! 42
43 CALYPSO Switching users before CNC run fast&easy! 43
44 CALYPSO 2016 Switching users was only possible with a detour CALYPSO had to be terminated for switching: impossible in the production! Solutions so far: own protocol variables: not in the printout, no filter & search functionalities! Master as a user: users can not be tracked afterwards! 44
45 CALYPSO 2017 Switching users from CNC start window fast&easy! automatic transfer to the printout & database! 45
46 CALYPSO New characteristic: Caliper-Distance easy programming! 46
47 CALYPSO 2016 Determination of the distance of two features Simple distance : calculates the distance of the center points further calculations can only be made through detours 47
48 CALYPSO 2017 New characteristics: Caliper Distance & Polar Caliper Distance 48
49 CALYPSO 2017 New characteristics: Caliper Distance & Polar Caliper Distance graphical support! 49
50 CALYPSO 2017 New characteristics: Caliper Distance & Polar Caliper Distance actual associated feature/ CAD Entity calculation from actuals! 50
51 CALYPSO 2017 New characteristic: Caliper Distance & Polar Caliper Distance easy programming advanced calculation methods 51
52 CALYPSO Highlights standardisiert: PiWeb reporting modern: neueste Technologien linked: colin3d & CALYPSO easy: improved handling smart: automatic measurement plan generation from PMI 52
53 colin3d Software for optical 3D sensor systems 53
54 CALYPSO Metrology software 54
55 CALYPSO 2017 & ZEISS manual optical 3D-sensor systems evaluation of STL & Point clouds: advanced options in CALYPSO 1. Feature Extraction 2. Strategy-based measurement CALYPSO: powerful tool for optotechnical applications ZEISS optical 3D-sensor systems: potential portfolio extension for our customers 55
56 CALYPSO 2017 STL & Point clouds: Improved Feature Extraction 1. Feature Extraction: Extracting geometry features with search volumes increased performance faster 56
57 CALYPSO 2017 New: Calculating actuals from the STL mesh by strategy 2. Strategy-based measurement: Selection & calculation of nominals along defined paths faster programming flexible: also tactile measurable 57
58 colin3d & CALYPSO in one process chain STL data acquisition analysis colin3d CALYPSO STereoLithography description of an 3D object as a triangulated surface file format.stl 59
59 CALYPSO 2017 colin3d colin3d & CALYPSO: Data acquisition & analysis alignment to the CAD model global optimization STL data creation STL automatic import (& Best Fit) execution of the measurement plan results: PiWeb printout 60
60 CALYPSO 2017 Automatic Import and Best Fit 61
61 STL-Analysis with the CALYPSO basic options CALYPSO MAN manual data acquisition automated analysis of STL data CALYPSO CNC manual & automated data acquisition (CNC) automated analysis of STL data CALYPSO Planner programming of measurement plans planning of measurements 62
62 CALYPSO Highlights standardisiert: PiWeb reporting modern: newest technologies linked: colin3d & CALYPSO easy: improved handling smart: automatic measurement plan generation from PMI 63
63 CALYPSO 2017 Highly accurate Form Measurements new formplots & features precise evaluation methods 64
64 ZEISS DotScan White light sensor Functional principle: determination of the Z-height spectrometer min measuring range max 65
65 CALYPSO 2017 & ZEISS DotScan Functional principle: determination of thickness for transparent materials Distance 1 Distance 2 working distance Thickness standard values for the refraction index measuring two layer thicknesses 66
66 CALYPSO Highlights standardized: PiWeb reporting modern: newest technologies linked: colin3d & CALYPSO easy: improved handling smart: automatic measurement plan generation from PMI 67
67 CALYPSO 2017 Further information All new features are described in the document Release Information for CALYPSO 2017 planned Release date:
68 69
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