Natural Latex. This (latex concentrate) is what is used when processing latex foam. KUMMATEX AUSTRALIA PTY LTD
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1 Natural Latex This (latex concentrate) is what is used when processing latex foam.
2 Latex Mattresses (Blends & Composition) 100% Natural Latex = Average : 95.5% natural latex 4.5% gelling agents 100% Heavelex Latex = Average : 80% natural latex 20% synthetic latex (Styrene Butadine Petroleum) 100% Natural Latex = Average : 85% natural latex 15% chalk, ash & fillers Pure Sleep latex products comprise of 95.5% natural latex.
3 Pure Sleep Latex Pure Sleep White Latex is 100% natural. It has no synthetic blend or chalk fillers.
4 Sourcing Good Latex All latex mattress manufacturers rely on latex for productions. Latex is an international commodity prices fluctuate and grades differ. Pure Sleep latex manufacturer have their own rubber plantations, ensuring consistent and controlled supply of good grades of latex.
5 Our Process The two main methods of manufacturing latex foam products are the Dunlop process and Talalay process. We follow the Dunlop process to manufacture our latex. The key steps in this process are: 1. Compounding - Natural latex, soaps and rubber curing agents are mixed together in a water cooled, stainless steel mix tank. 2. Mixing Compounded latex is sent through a machine to mix with air for the foaming process.
6 Difference between Talalay & Dunlop processes. The major difference between the two processes are what happens in the mould just prior to the initial latex curing stage. The Dunlop process mixes compressed air with the latex. This makes it possible to control the amount of air mixed in, producing predictable levels of firmness. The Talalay process employs a vacuum after air whipping followed by freezing the mould before undergoing vulcanization. The mattress core is flash frozen to lock the cell structure in place and to prevent the particles from settling. In the Dunlop process, the moulds are filled to the rim, and there is no freeze stage. Therefore, the latex cell structure is less airy". Gravity takes over and particles settle creating a denser product than the Talalay latex.
7 Features & Benefits of Latex It is durable, resilient, flexible and does not sag or lose its shape. Bio-degradable and environmentally safe. 100% Natural with no artificial fillers Contains Antibacterial properties. Its unique pinhole design can be moulded to a range of shapes and sizes. Recommended for people who suffer from various allergies: such as Hay Fever and Eczema. Repels against dust mites. Good air circulation, therefore body perspiration quickly dissipates out from the mattress.
8 Independent Test Reports Pure Sleep latex offers a 10yr guarantee. Manufactured to comply with the consumer safety, comfort and durability standards as shown below. ABC Research Corporation This test evaluates the Antibacterial efficacy of Natural Latex. Our product has successfully passed the test and is certified. The test is conducted in USA at the ABC labs. LGA This test evaluates the Durability and the resilience characteristics of Natural Latex. Our product has successfully passed the test and is certified. The test is conducted according to European standards in Germany.
9 Independent Test Reports Stork This test evaluates the Body interface pressure for Latex products. Our product has successfully passed the test and is certified. Conducted by the Twin city corporation USA. ECO This test evaluates the fillers, synthetic rubber and hazardous components in the product and emissions in product. Certificate awarded to us confirms that our product does not contain fillers, synthetic rubber or hazardous particles. Therefore our latex foam is certified as 100% natural. Tests are conducted in Germany by ECO institute.
10 Independent Test Reports Pure Sleep is a responsible bedding manufacturer who uses authentic natural latex in their finished mattresses. This is supported with the ECO label to provide confidence and assurance to bedding retailers and consumers with a better understanding of our commitment. The ECO label as shown certifies that the latex is 100% Natural Ecological Polymer. The award for the certification number ID is the result of extensive testing by ECO INSTITUT in Germany. A tested ecological latex product. A Gift from Mother Nature.
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