CORN/SORGHUM BOARD REPORT 2013

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D D CORN/SORGHUM BOARD REPORT 213 Title: Evaluation of Low-Tannin Sorghum in Broiler Chicken Diets Investigators: Susan E. Watkins Cooperators: Park W. Waldroup Crop: Grain Sorghum Status: Year I Value to the Grower: Demonstration ofthe successful use of low-tannin grain should stimulate greater interest in this crop as an acceptable feed ingredient for broiler diets in Arkansas and other broiler producing states and increase export markets for grain. OBJECTIVES: Demonstrate that low-tannin grain is an acceptable substitute for com in nutritionally balanced diets for growing broilers. JUSTIFICATION: Studies in the 196s demonstrated that grain could be effectively used in diets for growing broilers. However, the introduction of bird-resistant varieties in the late 196s and early 197s shifted focus to these high-tannin varieties that had poor feeding qualities since tannins formed indigestible complexes with nutrients in the diet. This placed a stigma on grain usage in both the domestic and international poultry markets. Since the 196s, few scientific studies have been published in major research journals that have considered the use of lowtannin varieties in broiler feeds. This has hampered the consideration of this crop as an alternative source of energy in poultry feeds both domestically and internationally. Another factor that has hampered the consideration of grain as an alternative grain source in broiler diets has been the lack of xanthophyll pigments, leading to reduced skin color. However, more than 9% of all broilers produced in the United States are further processed into products that no longer require pigmented skin color. Therefore, a successful trial demonstrating that low-tannin grain is a satisfactory replacement for com in broiler diets should aid in improving use of this crop in both domestic and international markets. Recent demonstrations in Egypt sponsored by the U.S. Grains Council have shown that nutritionists will accept grain provided current nutritional information is available. MATERIALS AND METHODS Due to the continued shift by the broiler industry to grow meat birds to a heavier market weight to achieve more pounds of meat processed per shackle space, it was decided to increase the grow-out period from -42 to -46 days and adjust the number of replications from 12 to 1 to assure adequate funding for covering feed costs for the additional 4 days of grow-out. This would provide data during the critical late stage of grow-out when broilers experience the most significant rate of development of breast meat and would therefore be most impacted by dietary essential amino acid or energy deficiencies. All research conducted with the approval of the Institution IACUC. Low-tannin grain was obtained from the 213 harvest from the Division of Agriculture Research Station in Mariana through Dr. Jason Kelley. Samples of the milo, com and soybean meal were submitted to the University of Missouri lab for amino acid and proximate analysis and results are shown in Table 1. Overall the nutritional composition ofthe milo was fairly similar to the com. Dr. Park Waldroup utilized this analyzed nutrient content to formulate a series 8

of diets in which grain replaced, 2, 4, 6, 8 and I % of the dietary com. The diet compositions and calculated nutrient value are shown in Tables 2-4. Analyzed nutrient analysis of the diets was in close agreement to calculated values. Each diet was fed as a starter feed from -14 days of age, a grower feed from 14-28 days of age and then a finisher feed from 28-46 days of age. The diets were pelleted and the starter diet was crumbled. Diets contained a coccidostat to prevent protozoal coccidiosis but contained no antibiotics. Table I. Nutrient Analysis of Primary Ingredients Nutrient Milo 138 Corn 138 Soy (%) ST-GR ST-GR Weight/weight% Taurine.16.16.12 Hydroxyproline.1.3.6 Aspartic Acid.55.75 5. Threonine.27.33 1.64 Serine.35.39 1.74 Glutamic Acid 1.61 1.69 7.61 Proline.61.75 2.19 Lanthionine... Glycine.3.39 1.88 Alanine.72.69 1.94 Cysteine.14.19.65 Valine.42.48 2.15 Methionine.14.21.63 Isoleucine.33.37 2.11 Leucine 1.4 1.9 3.44 Tyrosine.24.33 1.69 Phenylalanine.42.47 2.25 Hydroxy lysine.1.2.5 Ornithine...4 Lysine.22.37 2.8 Histidine.19.27 1.15 Arginine.33.5 3.16 Tryptophan.6.8.62 Total 8.14 9.56 42.92 Crude Protein 8. 1.21 44.35 Moisture 11.57 NA NA Crude Fat 3.47 NA NA Crude Fiber 2.36 NA NA Ash 1.48 NA NA 81

Table 2. Composition (g/kg) and calculated nutrient content of broiler starter diets ( to 14 d) with different levels of grain as percentage of total grain component. Diets are formulated to meet or exceed standards for males as et al. Ingredient Grain urn% oftotal 2 4 6 8 1 Yellow corn 67.45 474.3 347.38 226.28 11.6. Grain so urn. 118.57 231.58 339.42 442.42 54.9 meal 338.42 349.9 359.27 368.98 378.25 387.12 oil 14.8 19.1 23.2 26.85 3.5 34.1 Limestone 9.4 8.87 8.71 8.55 8.4 8.27 Dicalcium hate 17.59 17.47 17. 17.26 17.17 17.7 Salt 4.. 37 4.34 4.3 4.27 4.25 4.22 DL-Methionine 2.69 2.76 2.82 2.89 2.95 3. L- ne HCI 2.1 2.8 2.6 2.4 2.2 2..29 1.26 1.24 1.21 1.19 1.16.25.25.25.25.25.5.5.5.5.5.5 1. 1. 1. 1. 1. 1. Co ban.5.5.5.5.5.5 TOTAL 1. 1. 1. 1. 1. 1..91.91.91.91.91.91.45.45.45.45.45.45 385. 385. 385. 385. 385. 385. 1.34 1.34 1.34 1.34 1.34 1.34.63.63.63.64.64.64.97.97.97.97.97.97.88.88.88.89.89.89 Provides per kg A 7715 IU; 12.13 meg; riboflavin 6.6 mg; niacin 39 mg; pantothenic acid 1 mg; menadione 1.5 mg; folic acid.9 mg; thiamin 1.54 mg; pyridoxine 2.76 mg; d-biotin.66 mg; ethoxyquin 125 mg. 2 Provides per kg of diet: Mn (as manganese methionine hydroxy analogue complex) 4 mg; Zn (as zinc methionine hydroxy analogue complex) 4 mg; Cu (as copper methionine hydroxy analogue complex) 2 mg; Se (as selenium yeast).3 mg. Novus International, St. Louis MO. 3 Eianco Animal Health Division of Eli Lilly and Co., Indianapolis IN 46825. 82

Table 3. Composition (glkg) and calculated nutrient content of broiler grower diets (14 to 28 d) with different levels of grain as percentage of total grain component. Diets are fonnulated to meet or exceed standards for h males as et al. Ingredient Grain so oftotal 2 4 6 8 1 Yellow corn 679.95 281.47 53.88 293.42 388.83 34.81 253.28 123.8. 335.98. 132.73 259.22 379.92 495.21 65.45 2.45 7.17 11.66 15.95 23.95 Limestone 8.62 8.43 8.25 8.8 7.91 7.75 Dicalcium hate 15.47 15.35 15.23 15.11 15. 14.9 Salt 4.4 4.36 4.32 4.29 4.26 4.23 DL-Methionine 2.26 2.34 2.41 2.48 2.55 2.62 ine HCI 2.5 2.2 2. 1.97 1.95 1.93 L-Threonine 1.8 1.5 1.2.99.96.94.25.25.25.25.25.25 Mintrex.5.5.5.5.5.5 Choline Cl 6% 1. 1. 1. 1. 1. 1. Cob an.5.5.5.5.5.5 TOTAL 1. 1. 1. 1. 1. 1. D As given in Table 1..82.82.82.82.82.41.41.41.41.41 385. 385. 385. 385. 385. 1.2 1.2 1.2 1.2 1.2 1.2.57.57.57.57.58.58.88.88.88.88.89.88.79.79.79.8.8.8 sa

D D Table 4. Composition (glkg) and calculated nutrient content of broiler finisher diets (28 to 46 d) with different levels of grain as percentage of total grain component. Diets are formulated to meet or exceed standards for males as et al. Ingredient Grain so 2 4 8 1 Yellow corn 633.92 496.47 364.28 237.28 115.98.. 124.12 242.85 355.92 463.94 567.2 312.42 321.84 331.48 341.68 351.4 36.7 19.85 23.96 28. 32.2 35.86 39.52 Limestone 72 7.56 7.4 7.25 7.9 6.95 Dicalcium hate 13.8 13.69 13.59 13.48 13.38 13.28 Salt 4.39 4.36 4.33 4.29 4.26 4.24 DL-Methionine 2.52 2.61 2.68 2.75 2.81 2.87 ine HCI 198 2.1 2.2 1.99 1.97 1.95 L-Threonine 1.15 1.13 1.12 1.9 1.6 1.4.25.25.25.25.25.25.5.5.5.5.5.5 1. 1. 1. 1. 1. Caban.5.5.5.5.5.5 TOTAL 1. 1. 1. 1. 1. 1..76.76.76.76.76.38.38.38.38.38 3151.75 3151.75 3151.75 3151.75 3151.75 3151.75 % 1.27 1.27 1.26 1.26 1.26 1.26 Methionine, %.6.61.61.61.61.61 TSAA,%.93.93.93.93.93.94.83.84.84.84.84.84 1. Each diet was fed to ten replicate pens of25 male broiler chicks (fifteen hundred total) and the trial began November 17,213 and was completed on January 3, 214. Day-old male broiler Cobb 5 chicks (males from the female line) were obtained from the Cobb-Vantress Fayetteville hatchery and had been vaccinated at the hatchery for Mareks, Gumboro, Newcastle and Bronchitis. The chicks for each pen were randomly selected from 5 different chick boxes, group weighed by pen and then placed on used bedding material top dressed with kiln dried pine shavings. Each pen was equipped with Choretime Revolution feed pan with 3 pound feed hopper and a Choretime nipple drinker line. Environmental conditions were controlled via a computerized system which relied on thermostats and an industry based temperature and minimum ventilation regime which allowed growing conditions during the project to closely mimic industry standards. Birds were checked a minimum of twice daily and any birds which died or were culled due to inability to reach feed and water were weighed Birds were group weighed by pen on days 14, 28 and 46. On day 46, five birds showing no signs of leg disorders were randomly selected for processing, individually weighed, wing banded in

both wings and marked with spray paint for easy identification. During the selection process, each bird was individually evaluated for pigmentation coloring of the shanks or legs. A DSM color fan ranging from pale yellow-cream (color 11) to deep orange (color). After a 4 hour feed withdrawal, birds were placed in coops and transported to the U of A pilot processing plant. Birds were again individually weighed, placed on shackles, stunned, bled out, scalded, de-feathered and then eviscerated. During the evisceration process, the leaf fat was carefully removed from the abdominal and gizzard area. The WOO (carcass without giblets was weighed as well as the fat and then placed into an ice bath for a 2 hour chilling process. Next the carcass was removed from the ice bath, re-weighed and then cut into breast meat, tenders, wings and leg quarters. Each part was weighed post cut-up. Yield was determined by dividing the carcass weight by the slaughter weight and multiplying by 1. Percent abdominal fat was calculated as a percent ofthe slaughter weight. Parts yield will be determined as a percent of the carcass and of the slaughter weight. Results were analyzed using the GLM procedure of SAS and statistically significant means (P<.5 were separated using the repeated t-test. The pen served as the experimental unit for the live production data and the individual bird was the experimental unit for the processing data. RESULTS AND DISCUSSION The results are shown in Tables 5-11. Waiting for the cooler weather paid off extraordinarily with birds across all treatments reaching an amazing average weight of almost 8 pounds in 46 days with a.17 pound average daily gain. Results shown in Table 5 show that all treatments started with similar average chick weights (46 grams) which helped assure a statistically sound comparison ofthe dietary treatments. At days 14, 28 and 46, all treatments had significantly similar average weights with birds finishing a pound heavier than the commercial flock at the ABRF (7.8 versus 6.8 lbs) which marketed as a straight run flock at 46 days of age during a similar time frame. Increasing levels of grain clearly did not inhibit bird consumption of feed and readily supported the genetic growth rate potential. The unadjusted feed-to-gain ratios (pound of feed per pound of gain) as well as feed intake (Tables 6 and 8) were also not significantly impacted by increasing levels of grain. However, when feed conversion were adjusted using mortality weight (Table?), there were statistical differences at day 28 and 42. At day 28, the highest or most inefficient feed conversion was seen with the 1% corn diet 1.471 and all of the grain diets were statistically better (1.443 for the 8% diet to 1.465 for the I % grain diet, P value =.468) For the day 46 cumulative adjusted feed conversion, the best conversion was seen with the 1% corn, 4 and 8% grain diets (1.685, 1.684, 1.68I, respectively) and the highest feed conversion was seen with the 1% diet which was statistically similar to the 2 and 4% diets ( 1.72, 1.7 and 1.691, respectively, P=.OI23). This indicates that complete replacement of corn with grain may increase feed conversion when broilers are grown to heavier weights. Livability was excellent across all treatments ranging from 96.8% to 98.8% and there were no statistical differences between the treatments (Table 9). Yield analysis also showed that there were no statistical differences in average slaughter weights, carcass without giblet weights, dressing or yield percent or abdominal fat pad weight or as a percent of the live weight (Table 1). Figure 1 shows the DSM Broiler Fan used for the evaluation of pigmentation ofthe skin on the shanks (legs) and ofthe breast skin post processing. The shanks were statistically impacted by the dietary levels of grain and as levels increased, there was a linear decrease in pigmentation (Table 11 ). Values ranged of a high of 14.24 for the 1% corn diet to a low of 1 1.I2 for the 1% grain diet. The color relationship was not as clearly defined for the evaluation of the skin on the breast of processed carcasses prior to chilling with the 1% corn and 2% grain diets having statistically similar scores of I 2.57 and 12.48, the 4 and 6% grain diets having statistically similar scores of I2.2 and 11.98 and the 8 ss

and 1% diets having statistically similar scores, the lowest, at 11.44 and 1 1.4. However, since only 1% of chicken in the US is sold as whole birds and the majority of the chicken meat market targets value added further processed products with boneless skinless breast meat and tenders bringing the premium price, it is highly unlikely that loss of pigmentation due to increasing levels of dietary would have a significant impact on American consumers. CONCLUSION Evaluations were conducted to determine if low tannin grain could successfully replace corn in broiler chicken diets. Results indicate that as much as 1% replacement of the dietary corn can be replaced with grain without impacting weight gains, feed intake, livability and yield with a trend of decreasing carcass fat. While 6 and 8% replacement supported feed conversions similar to 1 % corn diets, the 1% grain diets did increase the adjusted feed conversion. Table 5. Impact of increasing levels of dietary grain on the average weight of male broiler chickens Starting Day 14 Day28 Day46 Average Average chick Average Average Average Daily Gain Diet weight Weight Weight Weight (g) (g) (g) (g) (g)/ (pounds) 1 Corn diet 46.2 491 1659 3559/7.84 77 2-2% grain 46.7 489 1648 3539/7.79 77 3-4% grain 46.5 495 1675 3558/7.84 77 4-6% grain 46.1 498 1689 3618/7.97 79 5-8% grain 46.6 493 1679 3623/7.98 79 6-1% grain 46.5 52 1676 3578/7.88 78 SEM.2 3.7 14 25.5 P Value.2235.1898.3425.1257.1257 86

Table 6. Impact of increasing levels of dietary grain on the cumulative feed conversion of male broiler chickens Day 14 Day 28 Day46 Feed Feed Feed Conversion Conversion Conversion Diet Ratio Ratio Ratio (g:g) (g:g) (g:g) 1 Corn diet.9386 1.4758 1.6925 2-2% grain.9418 1.4523 1.7148 3-4% grain.9252 1.4569 1.787 4-6% grain.936 1.4698 1.6955 5-8% grain.9281 1.4516 1.6915 6-1% grain.956 1.4723 1.7243 SEM.8.77.18 P Value.2614.126.1891 Table 7. Impact of increasing levels of dietary grain on the average cumu 1 atlve. a d' IJuste d fi e ed convers1on. o f rna 1 e b rm 'I er c h' 1c k ens Day 14 Day28 Day46 Adjusted Adjusted Adjusted Diet Feed Feed Feed Conversion Conversion 2 Conversion 2 (g:g) (g:g) (g:g) 1 Corn diet.936 1.471a 1.685b 2-2% grain.939 1.45b 1.7ab 3-4% grain.923 1.452b 1.691ab 4-6% grain.929 1.451b 1.684b 5-8% grain.924 1.443b 1.681b 6-1% grain.942 1.465ab 1.72a SEM.7.65.8 P Value.4449.468.123 1. Feed converstons have been adjusted by adding mortal tty to the live bird weight so that total pounds gained on feed consumed is calculated 2. Numbers in the same column with different letters are statistically different

Table 8. Impact of increasing levels of dietary grain on the A verage n ee d mt ak e o f rna 1 e b r1 1 er c h' IC k ens Day 14 Day28 Day46 Average Feed Average Feed Average Feed Diet Intake Intake Intake (g) (g) (g) 1 Corn diet 46 2441 5997 2-2% grain 46 239 616 3-4% grain 457 243 615 4-6% grain 463 2446 684 5-8% grain 455 2423 689 6-1% grain 472 2456 6153 SEM 5 19 42 P Value.284.2282.844 Table 9. Impact of increasing dietary levels of grain on s h a nk an d s k' m pigmentation.. o f rna 1 e b r1 '1 er c h' IC k ens Days -14 Days -28 Days -46 Diet livability livability livability (%) (%) (%) 1 Corn diet 99.6 99.2 98.8 2-2% grain 99.6 99.6 98. 3-4% grain 98. 97.6 96.8 4-6% grain 98. 96.8 96.8 5-8% grain 98.4 97.2 96.8 6-1% grain 98. 9.6 97.2 SEM.76.92 1.5 P Value.378.285.6857 88

T a b1 e 1 Im tpact o f" mcreasm_g_ eve 1 s o fd" tetal) gram sorgl h urn on t h e yte. 1d f rna 1 e b rm "1 er c h. tc k ens Carcass Selection Slaughter without %Yield or Abdominal Diet Weight Weight Giblets pre Dressing Fat (g) g) chill (g) (g) 1 Corn diet 3667 3628 2712 74.78 55 2-2% grain 3569 3564 2664 74.85 55 3-4% grain 3594 361 278 75.2 5 4-6% grain 367 3628 2724 74.93 51 5-8% grain 365 3644 2731 75.4 51 6-1% 3623 362 2718 75.47 5 grain SEM 3 3 25.19 2 P Value.153.5146.536.1395.294 Figure I. DSM Broiler Fan utilized for evaluation of shank (live bird legs) and breast skin (post processing) pigmentation. %Fat 1.53 1.55 1.37 1.38 1.4 1.38.6.846 D

Table 11. Impact of increasing dietary levels of grain on shank and skin pigmentation of male broiler chickens Shank Color Breast Skin Diet Score Color Score 1 Corn diet 14.24a 12.57a 2-2% grain 13.78b 12.49a 3-4% grain 13.c 12.2b 4-6%grain 12.35d 11.98b 5-8% grain 11.62e 11.44c 6-1% grain 11.12t 11.4c SEM.86.11 P Value.1.1 Research Locations: This research will be conducted at the University of Arkansas Poultry Research Farm, Fayetteville Arkansas. 9

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