The pioneers of LaserCUSING technology.
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1 The pioneers of LaserCUSING technology
2 Concept Laser Dental industry solution Advantages of the LaserCUSING process Front end software/ - interfaces Machine solutions Dental materials Manufacturing process Post treatment Evaluation of economic efficiency Examples of use Page 2 Hofmann Innovation Group References
3 Advantages Source: LAC Laser Add Center GmbH Dentures with a constantly very good level of quality based on the use of a standardised manufacturing process Manufacturing of complex and filigree customized dental restorations and implants CE-certified materials for dental applications Page 3 Hofmann Innovation Group
4 Software/ interfaces Front End Software/ -interfaces Scanning Digitalizing of the plaster model by using a dental scanner (i.e. 3Shape Scanner) Designing Construction of the dental restaurations by using a dental design software like: Dental Designer (3Shape) DWOS (dental wings) Data preparation Data preparation by using a software like: CAMbridge (3Shape) AutoFab Mlab (Marcam Engineering) Seite 4 Hofmann Innovation Group
5 Software/ interfaces Example by using CAMbridge : 1. Automatic orientation Placement on the occlusal surface Bild Nesting 2. Ideal placement (nesting) of the parts on build platform 3. Automatic support generation 4. Automatic slicing. Data transfer Via network or USB connection the build data can be transferred to the machine. After slicing the data the production can be started. Page 5 Hofmann Innovation Group
6 Machine solutions Mlab cusing (R) Target group: Laboratories Build envelope: 50 x 50, 70 x 70, 90 x 90, z=80 mm Laser system: 100 watt M1 cusing Target group: Laboratories/ Manufacturing center Build envelope: 250 x 250 x 250 mm Laser system: 200 watt / 400 watt M2 cusing Target group: Laboratories/ Manufacturing center/ processing titanium alloys Build envelope: 250 x 250 x 280 mm Laser system: 200 watt / 400 watt Page 6 Hofmann Innovation Group
7 Dental materials LaserCUSING material powered by Materials remanium star CL and rematitan CL stand for: BIOFUNCTIONALITY Meeting the intended purpose in a biological environment BIOCOMPATIBILITY harmless material behaviour in a biological environment SAFETY Page 7 Hofmann Innovation Group
8 Dental materials LaserCUSING material powered by Size of a single hair Source: DENTAURUM Gas atomized powder, oxide-free surfaces, spherical µm, for optimum size and size distribution, highest packing density. Page 8 Hofmann Innovation Group Powder size 10µm - 40µm
9 Dental materials - remanium star CL LaserCUSING material powered by CoCrW- alloy (powder) according to DIN EN ISO 9693 / DIN EN ISO 22674, Typ 5 Certified alloy (CE 0483) Meets the requirements of ASTM standards Range of application: Crowns and bridges, frames for metal ceramic veneering, removable partials, primary and secondary parts for combined restorations. Source: DENTAURUM Page 9 Hofmann Innovation Group
10 Laser cusing Dental materials Source: DENTAURUM Source: DENTAURUM LaserCUSING : Dense, fine microstructure without porosities (remanium star CL) Page 10 Hofmann Innovation Group
11 Dental Materials - remanium star CL Mechanical Properties Casting Milling Disk Powder Yield Strength 620 MPa 635 MPa 630 MPa R P0,2 Tensile Strength R m 845 MPa 1030 MPa 1046 MPa Elongation at 10 % 10 % 10 % fracture A 5 Source: DENTAURUM Cast Milled LaserCUSING Page 11 Hofmann Innovation Group
12 Dental Materials - rematitan CL LaserCUSING material powered by Ti-alloy (powder) according DIN EN ISO 9693 / DIN EN ISO 22674, Typ 4 Certified alloy (CE 0483) Meets the requirements of ASTM standards Range of application: Crowns and bridges, frames for metal ceramic veneering, removable partials, primary and secondary parts for combined restorations, implant supraconstructions. Page 12 Hofmann Innovation Group
13 Dental Materials - rematitan CL Titanium alloy of implant quality Source: DENTAURUM Source: DENTAURUM LaserCUSING : Dense, fine microstructure without porosities (rematitan CL) Page 13 Hofmann Innovation Group
14 Dental Materials - rematitan CL Mechanical Properties ISO Typ 4 min. ASTM B348 Grade 23 Typical LaserCUSING after heat treatment Yield strength R P0,2 360 MPa 759 MPa 950 MPa Tensile Strength R m n.b. 828 MPa 1005 MPa Elongation at 2 % 10 % 12 % fracture A 5 Source: DENTAURUM Page 14 Hofmann Innovation Group
15 Dental Materials - rematitan CL Corrosion behaviour of rematitan CL Corrosion resistance: acc. to standards ISO and ISO 22674* (static immersion test) 1,41 µg/cm 2 (by LaserCUSING ) Source: DENTAURUM *Max. permissible ion release acc. to ISO 22674: 200 µg/cm 2 /7d Page 15 Hofmann Innovation Group
16 Manufacturing process Page 16 Hofmann Innovation Group
17 Post treatment 1. Heat treatment After finishing the manufacturing process a heat treatment under argon atmosphere is required. Heat treatment at 1150 C is necessary: To receive necessary microstructure and properties To relax resudal stress of parts To avoid cracking of porcelaine coating (at 900 C). Heat treatment oven N7/H Page 17 Hofmann Innovation Group
18 Post treatment 2. Removing from the build platform 1. After heat treatment the dental restorations have to be removed from the build platform by using a cutting disk, a band saw or wire cutting. 2. The support structures itself can be broken away manually right after. Page 18 Hofmann Innovation Group
19 Post treatment 3. Smoothing Afterwards the surface of the units has to be finished manually with a handpiece. Smoothing of the surface with a handpiece Page 19 Hofmann Innovation Group
20 Post treatment 4. Microblasting/ shot peening At the end the surface has to be finished by using microblasting/ shot peening. Overall time required for complete post treatment of one unit: approx. 2 minutes Page 20 Hofmann Innovation Group Microplasting of a 4 unit bridge
21 Dental Materials ceramic coating Overview about the alloys VITA tested in combination with VITA VMK Master Overview about the alloys VITA tested in combination with VITA VM 13 All commercial available ceramic alloys that are suitable for WAK 14,1 x 10-6 /K. Dentaurum recommends CARMEN and CCS. Page 21 Hofmann Innovation Group
22 Examples of use Case study 1: Removable partial Source: LAC - Laser Add Center GmbH Machine: Laser: Material: Customer: M2 cusing Fibre laser 200 W remanium star CL LAC Laser Add Center GmbH Advantages of removable partials manufactured with LaserCUSING : Brace elements can be made much more delicate, while retaining sufficient mechanical properties greater aesthetic advantage and benefit for the patient Reduction of rework time to 0,5 hour Shortening of the delivery time to 1-2 working days Economic manufacturing possible Page 27 Hofmann Innovation Group
23 Examples of use Case study 2: Attachments Machine: Laser: Material: Customer: Mlab cusing Fiber laser 100 W remanium star CL Unicim Source: Unicim The advantages of a laser melted attachment in comparison with a milled attachment based on the example of the Mini-SG PLUS attachment: The milling paths are visible with milled frameworks and the layers are visible with frameworks that have been fabricated generatively. Both attachments must be adjusted. Source: Unicim Page 28 Hofmann Innovation Group
24 Examples of use With regard to the accuracy of fit, both crowns fit flush, with zero play on the implant and without requiring fitting adjustments. Source: Unicim The matrix of the attachment can be pressed on perfectly with the LaserCUSING framework and already provides the required friction. Attempts to place the milled attachment on the matrix fail. Cause: Residual material remains in the angle of the corners when milling, if a right-angle is milled using a 1mm (radius 0.5mm) cutter. As there is a corner angle in the original matrix, correct placement of the two units is impossible. Source: Unicim Page 29 Hofmann Innovation Group
25 References Germany Wieland Dental + Technik LAC- Laser Add Center Laufer Zahntechnik CADSPEED Paape Zahntechnik Prodental Zentralverwaltung Smart microparts b.tec GmbH Dental-Depot Europe M-Tec Dental Solo-Tech Dental Fraescenter Dental Technician Laboratory Dentware IDI Evolution Nuova Franco Suisse Italia Unicim Asia Chengdu Dent JinDa USA The Argen Corporation Page 30 Hofmann Innovation Group
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