100% READY TO FACE THE FUTURE

Transcription

1 100% READY TO FACE THE FUTURE Open CAD/CAM systems ENGLISH

2 The main goal of our work is to provide quality, perfection, precision and clever solutions at the right price. Standardised production processes, accuracy and precision are our tools, and our commitment to quality is our driving force. Our development process never stops. We are impartial in our search for unconventional, practical solutions. Together we forge ideas, create visions and work hard on their implementation. 2

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4 OUR OPEN MILLING UNITS M1 ABUTMENT MILLING UNIT M1 SOFT MILLING UNIT M1 WET MILLING UNIT M1 WET HEAVY METAL MILLING UNIT 4 AXES COMPACT 2x3 TOOL CHANGER 2x4 5+1 AXES COMPACT TOOL CHANGER 5+1 AXES COMPACT 2x4 TOOL CHANGER 5+1 AXES COMPACT 2x4 TOOL CHANGER 4 BEARINGS WET 1x GLASS/COMPOSITE 1x RAW-ABUTMENT 4x 4x 4x JAWPOSITIONER COMPOSITE IONISER WET GLASS/COMPOSITE JAWPOSITIONER WET METAL GLASS/COMPOSITE JAWPOSITIONER OPTIONAL OPTIONAL 1x BRIDGE-ROD IONISER OPTIONAL 3x RAW-ABUTMENT OPTIONAL 2x BRIDGE-ROD OPTIONAL IONISER OPTIONAL COMPLETE CAD/CAM SYSTEM 4 MILLING UNIT SCANNER PC+SCREEN PRO-PC+SCREEN MODELLIER CAM

5 M4 WET HEAVY METAL MILLING UNIT M5 HEAVY METAL MILLING UNIT M6 WET HEAVY METAL MILLING UNIT 5+1 AXES MODULAR DOUBLE GUIDE 2x16 TOOL CHANGER WET 5+1 AXES MODULAR MULTITASKING DOUBLE GUIDE 8x 5+1 AXES MODULAR TOOL CHANGER WET METAL 4-BLANK-PLATE 2-BLANK-PLATE 1x10 GLASS/COMPOSITE 1x10 RAW-ABUTMENT BRIDGE-ROD 16x TOOL CHANGER METAL JAWPOSITIONER LASER OPTIONAL METAL 3x BLANK CHANGER 4x GLASS/COMPOSITE JAWPOSITIONER JAWPOSITIONER 1x10 GLASS/COMPOSITE OPTIONAL 1x10 GLASS/COMPOSITE OPTIONAL 1x10 RAW-ABUTMENT BRIDGE-ROD OPTIONAL 1x10 RAW-ABUTMENT BRIDGE-ROD OPTIONAL 16x SPINDLE SOFT + TOOL CHANGER OPTIONAL 4x WET + GLASS/COMPOSITE OPTIONAL up to14x3 RAW-ABUTMENT OPTIONAL up to14x2 up to2x21 up to14x BRIDGE-ROD TOOL CHANGER BLANK CHANGER OPTIONAL OPTIONAL OPTIONAL 2x5 RAW/GLASS OPTIONAL PERFORMANCE SPINDLE OPTIONAL IONISER OPTIONAL 3x RAW-ABUTMENT OPTIONAL 2x BRIDGE-ROD OPTIONAL IONISER OPTIONAL up to14x GLASS/COMPOSITE OPTIONAL IONISER OPTIONAL 5

6 OUR OPEN SCANNERS IN COMBINATION WITH THE ZIRKONZAHN.MODELLIER SOFTWARE THE IDEAL INTRODUCTION TO THE DIGITAL WORLD OF DENTAL PROSTHESES ALSO WITHOUT A MILLING UNIT = OPTIONAL ARTICULATOR SCAN = ARTICULATOR SCAN BLANK CHANGER = BLANK CHANGING FUNCTION BRIDGE-ROD, GLASS/COMPOSITE = HOLDER FOR BRIDGE-ROD, GLASS/COMPOSITE BLANKS COLOUR SCAN = COLOUR SCAN OPTION, USEFUL FOR DENTAL CASTING WORKS COMPACT = VERY COMPACTLY DESIGNED DEPTH OF FIELD = DEPTH DETECTION E.G. FOR INTERDENTAL SPACES HIGH PRECISION = HIGH-PRECISION GEARS INTELLIGENT REGISTRATION = INTELLIGENT CAPTURE OF MODELS IONISER = DISCHARGE OF PLASTIC SHAVINGS FOR EVEN MORE CLEANLINESS DURING THE MILLING PROCESS JAWPOSITIONER = HOLDER FOR JAWPOSITIONER PERFORMANCE SPINDLE = HIGH-PERFORMANCE, WATER-COOLED MILLING SPINDLE WITH INTEGRATED SUCTION DEVICE PRO-PC = OBLIGATORY FOR THE M4 WET HEAVY METAL MILLING UNIT RAW-ABUTMENT = HOLDER FOR RAW-ABUTMENT BLANKS RAW/GLASS = COMBI HOLDER FOR RAW-ABUTMENT AND GLASS CERAMICS BLANKS SPEED SCAN = VERY FAST SCAN POSSIBILITIES STATUS CONTROL = STATUS CONTROL INDICATOR TOOL CHANGER = TOOL CHANGING FUNCTION UPGRADEABLE = UPGRADEABLE SCANNER HIGH-SPEED = HIGH-RESOLUTION CAMERAS WITH PARTICULARLY FAST IMAGE TRANSMISSION RATE WET = WET PROCESSING FUNCTION 2 OR 4-BLANK-PLATE = WORKING PLATE WITH INSERTS FOR 2 MATERIAL BLANKS 4 BEARINGS = ORBIT BUILT WITH 4 BEARINGS 4 OR 5+1 AXES = 4 OR 5+1 AXES MILLING TECHNOLOGY 6

7 S300 ARTI SCANNER S600 ARTI SCANNER S900 ARTI SCANNER 2x 2x 3x HIGH-SPEED ARTICULATOR INTELLIGENT HIGH-SPEED ARTICULATOR INTELLIGENT HIGH-SPEED SCAN REGISTRATION SCAN REGISTRATION ARTICULATOR SCAN INTELLIGENT REGISTRATION SPEED SCAN STATUS CONTROL COMPACT HIGH PRECISION SPEED SCAN UPGRADEABLE HIGH PRECISION SPEED SCAN UPGRADEABLE COLOUR SCAN COLOUR SCAN DEPTH OF FIELD COLOUR SCAN 7

8 M1 COMPACT LINE MILLING UNIT Labs of various dimensions and manpower want to take advantage of the CAD/CAM technology. After the initial CAD/CAM euphoria the conception regarding the required application spectrum is in the meantime very clear and precise. In order to meet the different requirements the M1 Compact Line Milling Unit is available in several models. You only buy and pay for what you really need, nothing more! The complete Compact Line is particulary compact and space saving and is characterised by its extreme short milling times thanks to the fast engines. It can be combined in an optimal way with the Zirkonzahn scanners and the user-friendly Zirkonzahn.Software. The chosen version determines which indications should be processed with which materials. 8

9 M1 ABUTMENT M1 SOFT M1 WET M1 WET HEAVY METAL 9

10 M1 ABUTMENT MILLING UNIT With the M1 Abutment milling unit it is possible to produce individual titanium abutments out of precast titanium abutment blanks (Raw-Abutments ) in a fast way. 10

11 M1 SOFT MILLING UNIT The M1 Soft milling unit is particularly suitable for the dry processing of soft materials such as sinter metal and zirconia. 11

12 M1 WET MILLING UNIT With the integrated wet processing function, up to four glass ceramic blanks can be milled in a single milling process. 12

13 M1 WET HEAVY METAL MILLING UNIT With its orbit built on four bearings and the integrated wet processing function, the M1 Wet Heavy Metal milling unit is ideal for the milling of hard metals such as titanium. 13

14 M4 WET HEAVY METAL MILLING UNIT axes simultaneous milling technology optionally with Milling Spindle Hard Automatic or Performance Milling Spindle M4 (high-performance, water-cooled milling spindle with integrated suction device) - CAD/CAM milling bur 6 mm for more stability during the milling process - For processing zirconia, resin, wax, wood, sinter metal, chrome-cobalt, titanium as well as precast titanium abutment blanks (Raw-Abutments ), precast bridge blanks (Bridge-Rods), glass ceramics and composite - With an extra large milling area (39 x 17 cm) specifically suitable for the production of models (up to 20 full arch bridges) - The tool changer function and the tool magazine enable the automatic changing of up to 32 milling tools - The automatically opening protective glass prevents that milling chips and other dirt particles contaminate the tools stored in the tool magazine - During the elaboration of resins, the Ioniser (optional) ensures a clean milling unit by discharging the plastic shavings. This results in more cleanliness during the milling process and increases the machine performance since cleaning is no longer necessary - Different combinable blank holders (mainly included in the scope of delivery): 2-Blank-Plate, 4-Blank-Plate, Raw-Abutment /Bridge-Rod Holder M4, Glass Ceramics Holder M4, Combi-Holder Raw/Glass M4, JawPositioner Support - All structures needed for the manufacturing of a complex dental restoration can be produced in a single milling process 14

15 Video available online 15

16 The Model Blank M4 was exclusively developed for the manufacturing of models. Up to 20 full arch bridges can be manufactured in one milling process. 16

17 With the 4-Blank-Plate in which up to four material blanks (95 mm) can be fixed, it is possible to mill different materials of a restoration in one milling process. 17

18 By fixing the respective holders in the workpiece table, up to 30 Raw-Abutments, Bridge-Rods or glass ceramic blanks can be milled in a single milling process. 18

19 Fast and clean milling: In the high-performance, water-cooled Performance Milling Spindle M4 the suction device is integrated in the spindle head. 19

20 M5 HEAVY METAL MILLING UNIT axes simultaneous milling technology with orbit system and Milling Spindle Hard Automatic or Milling Spindle Soft M5 - CAD/CAM milling bur 6 mm for more stability during milling - For processing zirconia, resin, wax, wood, sinter metal, chrome-cobalt as well as titanium, Raw-Abutments, Bridge-Rods, glass ceramics and composite depending on the equipment - During the elaboration of resins, the Ioniser (optional) ensures a clean milling unit by discharging the plastic shavings. This results in more cleanliness during the milling process and increases the machine performance since cleaning is no longer necessary - Tool changer function with 16-fold tool magazine - Individual extension options, e.g. wet processing function Wet Grinding/Wet Milling M5, Raw-Abutment /Bridge-Rod/Glass Ceramics Holder, JawPositioner Support 20

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22 The Milling Spindle Hard Automatic permits the easy elaboration of all soft and hard materials (partly with the wet processing function). 22

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24 M6 WET HEAVY METAL MILLING UNIT axes simultaneous milling technology with orbit system and Milling Spindle Hard Automatic - CAD/CAM milling bur 6 mm for more stability during the milling process - For processing zirconia, resin, wax, wood, sinter metal, chrome-cobalt, titanium, glass ceramics as well as precast titanium abutment blanks (Raw-Abutments ), precast bridge blanks (Bridge-Rods) - During the elaboration of resins, the Ioniser (optional) ensures a clean milling unit by discharging the plastic shavings. This results in more cleanliness during the milling process and increases the machine performance since cleaning is no longer necessary - Tool changer function and Blank Magazine enable the automatic changing of up to 14 workpieces (95 mm), as well as 56 glass ceramic abutments, Raw-Abutments and 28 Bridge-Rods - Automatic changing of up to 49 milling tools thanks to Tool changer function and tool magazine - Different blank holders (mainly included in the scope of delivery): Raw-Abutment /Bridge-Rod Holder, Glass Ceramics Holder, JawPositioner Support 24

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26 With the integrated Blank Changer and the automatic tool changer function 14 blanks can be processed in a single milling process in the M6 Wet Heavy Metal milling unit and up to 49 milling tools can be exchanged. 26

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28 S300 ARTI SCANNER COMPACT WITH ARTICULATOR SCAN - Especially compact fully automated optical structured-light scanner with 2 high-resolution high-speed cameras - Even faster scanning thanks to further developed software technology (starting from Zirkonzahn.Scan 5051) - - Particulary large scanning area (16:9) for articulator scans and the capture of the entire model in a single scanning process; every kind of lab articulator can be measured and stored in the software - Scannable objects: i. a. individual dies, arch segments, full arch models, bite records, opposing dentition (mush bites, entire jaw), wax-ups, veneers, abutments, occlusal registrations, bite rims, etc. - Intelligent data import/export function with open interface: STL-, OFF-, OBJ-, PLY- formats - Double-Scan function - Integrated colour scan option useful for example when creating casting work structures - Scan & Match function: scanning an element from various perspectives and subsequently matching the scans - Extensive matching functions, for example group matching, marker matching, negative matching - Multicoloured status control display - Universal capturing of models with intelligent model acquisition concepts and fast clamping devices (Easy-Fix-System) - Patient-specific information captured with the PlaneSystem (Udo Plaster, MDT), in the future also with the PlaneAnalyser, can be 100 % digitised and implemented into the Zirkonzahn.Software - The compact lightweight construction (18 kg) makes it ideal when only limited space is available or for mobile use 28

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30 S600 ARTI SCANNER THE ALL-ROUNDER - Fully automated optical structured-light scanner with 2 high-resolution high-speed cameras, a third camera can be retrofitted (optional) - Even faster scanning thanks to further developed software technology (starting from Zirkonzahn.Scan 5051) - - Particulary large scanning area (16:9) for articulator scans and the capture of the entire model in a single scanning process; every kind of lab articulator can be measured and stored in the software - Scannable objects: i. a. individual dies, arch segments, full arch models, bite records, opposing dentition (mush bites, entire jaw), wax-ups, veneers, abutments, occlusal registrations, bite rims, etc. - Intelligent data import/export function with open interface: STL-, OFF-, OBJ-, PLY- formats - Double-Scan function - Integrated colour scan option useful for example when creating casting work structures - Scan & Match function: scanning an element from various perspectives and subsequently matching the scans - Extensive matching functions, for example group matching, marker matching, negative matching - Stable high-precision gears - Scanning area is protected from unfavourable ligthing conditions and dust - Universal capturing of models with intelligent model acquisition concepts and fast clamping devices (Easy-Fix-System) - Easy positioning of the scan model with the help of a laser point - Patient-specific information captured with the PlaneSystem (Udo Plaster, MDT), in the future also with the PlaneAnalyser, can be 100 % digitised and implemented into the Zirkonzahn.Software - Software and hardware upgradeable to the latest technology, older series models can also be upgraded - Customisable design 30

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32 S900 ARTI SCANNER WITH PARTICULARLY HIGH SCAN DATA DENSITY AND DEPTH DETECTION - Fully automated optical structured-light scanner with 3 high-resolution high-speed cameras for particularly high scan data density; less rescanning is necessary - Even faster scanning thanks to further developed software technology (starting from Zirkonzahn.Scan 5051) - - Particulary large scanning area (16:9) for articulator scans and the capture of the entire model in a single scanning process; every kind of lab articulator can be measured and stored in the software - The placement of the third camera allows a deeper detection area for interdental spaces and for impressions - Scannable objects: i.a. individual dies, arch segments, full arch models, bite records, opposing dentition (mush bites, entire jaw), wax-ups, veneers, abutments, occlusal registrations, bite rims, etc. - Extensive matching functions, for example group matching, marker matching, negative matching - Stable high-precision gears - Scanning area is protected from unfavourable ligthing conditions and dust - Universal capturing of models with intelligent model acquisition concepts and fast clamping devices (Easy-Fix-System) - Easy positioning of the scan model with the help of a laser point - Patient-specific information captured with the PlaneSystem (Udo Plaster, MDT), in the future also with the PlaneAnalyser, can be 100 % digitised and implemented into the Zirkonzahn.Software - Software and hardware upgradeable to the latest technology - Customisable design - Double-Scan function - Integrated colour scan option useful for example when creating casting work structures 32

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34 MOCK-UP SUPPORT EASY-FIX-SYSTEM FOR THE SIMPLE AND QUICK CAPTURING OF ALL COMMON MODELS IN THE S300 ARTI, S600 ARTI AND S900 ARTI SCANNERS - The Easy-Fix model holder has been designed for possible upgrades at any time and is therefore equipped for future developments. - The Model Position Detector allows digital capturing of height, position and alignment of models in the scanner. The software automatically brings model and antagonist into the correct position. Then the fine adjustment can be perfomed additionally, using the Fine-Adjustment function in the software. - The Easy-Fix Clamping Claw permits the fixing of smaller models (e.g. half models). - With the Multi-Die Holder, dies that are close to each other and that normally would require two scans can be scanned in a single scan process. - The Easy-Fix holder Multi Marker Plate permits the fixing of the Bite Tray Face Hunter and the Reference Transfer Plate in the scanner. - Due to the flexible holding pins of the Easy-Fix model holder, models can be fixed in no time without time-consuming screwing and unscrewing. The models can simply be clamped into the holder and scanned. 34

35 Video available online 35

36 ZIRKONZAHN IS OPEN STL, OBJ THIRD PARTY MODELLING SOFTWARE STL, OBJ THIRD PARTY SCANNER STL, OBJ INTRAORAL SCANNER CARESTREAM, TRIOS, 3M, ITERO, PLANMECA THIRD PARTY NESTING SOFTWARE THIRD PARTY MILLING UNIT As an alternative to Zirkonzahn s complete solution, you have the possibility to import scan data from any third party or intraoral scanner and subsequently mill it with any Zirkonzahn milling unit. Open STL data from the S300 ARTI, S600 ARTI and S900 ARTI scanner as well as OBJ data from the Face Hunter 3D facial scanner can be loaded into any open modelling software for further processing. With the CAD/CAM Importation of STL-Files software module you can import any kind of open data from a third party CAD software directly into the Zirkonzahn.Nesting software allowing you to mill it with any Zirkonzahn milling unit. THIRD PARTY IMPORTING MODULE IMPORTATION OF STL-FILES MODULE 36

37 PROCESSABLE MATERIALS Prettau Anterior Prettau Anterior Multistratum Prettau Zirconia Anatomic Coloured ICE Zirkon Translucent Zirconia Creative Temp Premium Temp Premium Transpa Multistratum Flexible Temp Premium Flexible Temp Premium Flexible Transpa Temp Premium Flexible Bleach Denture Gingiva Therapon Transpa Temp Basic Temp Basic Tissue Temp Basic X-Ray Temp Basic Transpa Temp Basic Bleach Screw Blank Tecno Med Tecno Med Mineral Tecno Med Mineral Tissue Tecno Med Mineral Dentine Burnout Try-In & Burnout Try-In I & II Model Blank Wax Sintermetall Chrom-Cobalt Titan Bridge-Rod Titan 5 and CrCo Raw-Abutment Wood Glass ceramics Composite 37

38 TECHNICAL SPECIFICATIONS M1 ABUTMENT MILLING UNIT M1 SOFT MILLING UNIT M1 WET MILLING UNIT M1 WET HEAVY METAL MILLING UNIT Weight 105 kg 105 kg 107 kg 110 kg Width 48 cm 48 cm 48 cm 48 cm Height 69 cm 69 cm 69 cm 69 cm Depth 61 cm 61 cm 61 cm 61 cm Glass lining Hardened Securit glass UNI ISO Hardened Securit glass UNI ISO Hardened Securit glass UNI ISO Hardened Securit glass UNI ISO Processing axes Power capacity 600 W 600 W 600 W 600 W Operating voltage V V V V Power input 2.6 A (5.5 A) 2.6 A (5.5 A) 2.6 A (5.5 A) 2.6 A (5.5 A) Chuck Ø 6 mm Ø 3 mm Ø 6 mm Ø 6 mm Spindle speed Depending on equipment Depending on equipment Depending on equipment Depending on equipment Torque 13 Ncm 8 Ncm 13 Ncm 13 Ncm Block diameter Ø 95 mm Ø 95 mm Ø 95 mm 38

39 M4 WET HEAVY METAL MILLING UNIT M5 HEAVY METAL MILLING UNIT M6 WET HEAVY METAL MILLING UNIT 350 kg 210 kg 210 kg 123 cm 123 cm 100 cm 69 cm 69 cm 69 cm 84 cm 53 cm (plus connection for suction unit) 55 cm Hardened Securit glass UNI ISO Hardened Securit glass UNI ISO Hardened Securit glass UNI ISO W 600 W 600 W V V V 6.5 A (13.5 A) 2.6 A (5.5 A) 2.6 A (5.5 A) Ø 6 mm Ø 6 mm Ø 6 mm Depending on equipment Standard version: max R.p.m. Standard version: max R.p.m. 13 Ncm 13 Ncm 13 Ncm Model Blank M4 (39 x 17 cm) Material blanks (Ø 95 mm) Ø 95 mm Ø 95 mm 39

40 TECHNICAL SPECIFICATIONS S300 ARTI SCANNER S600 ARTI SCANNER S900 ARTI SCANNER Weight 18 kg 56 kg 56 kg Width 26 cm 48 cm 48 cm Height 58 cm 69 cm 69 cm Depth 44 cm 41 cm 41 cm Glass lining Partly Hardened Securit glass UNI ISO Hardened Securit glass UNI ISO Hardened Securit glass UNI ISO Processing axes Power capacity 200 W 200 W 200 W Operating voltage V V V Power input 0.9 A (1.9 A) 0.9 A (1.9 A) 0.9 A (1.9 A) 40

41 WHAT IS YOUR STYLE? ALL SYSTEMS AVAILABLE IN INDIVIDUAL GLASS DESIGNS 41

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43 ZIRKONZAHN.SOFTWARE When developing the Zirkonzahn.Software we adapted the strict quality standards of our proven products to our software s design and functionality. The user s interface is clearly structured, has a simple design and is the same for each software component, which makes it the cornerstone for a familiar and reliable application. When it comes to the creation of different features our developing team, which obviously includes also dental technicians, follows a practical and result-oriented principle, which guarantees the greatest possible freedom of choice and processing. Furthermore, complex technological processes are designed in a comprehensive and transparent way. The user can decide whether he wants to use a step by step guide or if he wants to proceed individually. The different software programmes with the corresponding modules are not only matched to each other but also to the related hardware components. This ensures a 100 % smooth work process for the dental technician and the dentist from the patient registration, articulation, modellation, realisation to the insertion of the restoration in the patient s mouth. Proven manual and digital working techniques are combined in order to achieve the best possible patient care. 43

44 ZIRKONZAHN.SOFTWARE OVERVIEW ZIRKONZAHN.ARCHIV - The intelligent menu helps to create and organise the various cases in a well-arranged manner - The name of the dentist, the patient and the dental technician and the kind of restoration can be saved and displayed again at any time - It is also possible to save patient photos and preference profiles ZIRKONZAHN.SCAN - By measuring the lab articulator the models are displayed in the correct position in the virtual and the reference planes are shown - All current articulators are digitally stored - Fast working: simultaneous scan and calculation of different models - Scan & Match function: scanning of an element from various perspectives and subsequent matching of the scans - Extensive matching functions - Possibility to integrate all available patient data: photos, 3D facial scans, X-rays, intraoral scan data - Intelligent data import/export function with open interface ZIRKONZAHN.MODELLIER - For the digital designing of dental restorations - Numerous software modules available - All modules are compatible with PlaneSystem, PlaneAnalyser and Face Hunter - Many useful automatisms are integrated (for example detection of the preparation margin, automatic adjustment to the antagonist etc.) - Implementation of vast libraries (implant systems, attachments, bars, tooth libraries) - All current data formats can be imported, processed and exported - All reference planes are automatically transferred from Zirkonzahn.Scan 44

45 ZIRKONZAHN.NESTING - Axis-oriented nesting programme for the ideal positioning of dental restoration data in the milling blank - Coloured display of the materials with gradient shading and optical simulation of the results - Economically advantageous strategies with optimised materials - Faster calculation of the milling path with the function Speed Calculation ; or simultaneous calculation of the milling paths of several jobs with the function Parallel Calculation - Collision Detection function - Mechanical finishing of the friction of secondary structures which will be fixed on telescopic crowns - STL import function with manual adjustment of important parameters ZIRKONZAHN.IMPLANT-PLANNER - 3D implant planning software on the basis of matched patient data (DICOM data, model scans and 3D facial scans etc.) - Compatible with DICOM data of any CT and Cone Beam device - The software allows the import of any optical pre-operative scanning file, from intraoral or lab scanners - Includes virtual implant libraries of the most common implant systems - Secure data exchange - Version for dentists: with all function-relevant tools for implant planning - Version for the commercial or in-office lab: implant planning and production of drilling templates and impression trays ZIRKONZAHN.FRÄSEN - Milling software with intelligent milling algorithms for very precise milling results - Visualisation of the whole milling process and of single milling unit components - Simplified, intuitive use thanks to a further developed user interface with Drag & Drop function and improved 3D visualisation - User-specific material block library implemented from Zirkonzahn.Nesting 45

46 More information online CAD/CAM SOFTWARE MODULES FOR ALL ZIRKONZAHN MILLING UNITS BASIC Inlays/Onlays/Veneers Prettau (fully anatomic) Wax-up/Situ/Mirror imaging Virtual articulator Reality Mode ADVANCED Telescopic crowns Attachment Bars Occlusally Screwed Bridges Abutments MASTER Overpress crowns and overpress bridges Importation of STL-Files Jewellery Bite Splints Only works in combination Recommended as unities Recommended as unities Eggshell Temporary Model Maker Dental casting work Mock-up Additional modules 46

47 NEW! THE CAD/CAM MOCK-UP SOFTWARE MODULE - Module for the manufacturing of mock-ups and aesthetic bite-splints - Possibility of combining digital data with facial scans or photos for an easy and quick first positioning of the teeth - Possibility of quick and easy production of mock-ups for an in mouth preview of the final result - Realistic representation of the final result in the software (e.g. photorealistic representation of various tooth shades) - Photo-match function: Possibilty of matching facial scans and photos in the software - Auxiliary construction lines and planes can be displayed in the software 47

48 NEW! THE CAD/CAM DENTAL CASTING WORK SOFTWARE MODULE - Module for the fabrication of dental casting work structures - Automatic undercut block out of the model in the defined path of insertion - Vast digital libraries for clasps, rest seats, saddles etc. - Simple profile design of metal/resin border - Simple design of transverse bars and their surfaces - Simple design of clasps, retentions, rest seats also via the freeform tool - Simple modelling ability of different types of retentions or chrome saddles 48

49 NEW! THE CAD/CAM MODEL MAKER SOFTWARE MODULE - Module for the manufacturing of different models (e.g. Geller models, models with implant analogues, dies, full-arch bridges) based on intraoral scan data or impression scans - Articulating scan data with different kinds of connections (e.g. special positioning plates for split-cast system or mini articulators) - Customised set of parameters (distance between model and die, model thickness etc.) - Automatic margin and undercut identification (ditching) - Exportable data for manufacturing models with 3D printers - Service pacakge for the dentist: milled implant model together with individual package tray, drill template and temporary 49

50 THE CAD/CAM EGGSHELL TEMPORARIES SOFTWARE MODULE - Module for the manufacture of individual eggshell temporaries - Aesthetically pleasing and individually designed immediate restoration - Adjustable parameters: preparation depth, preparation type and wall thickness - Can be designed extremely thin (0.3 mm) and is easily adaptable - Allows import of intraoral scan data 50

51 THE CAD/CAM BITE SPLINTS SOFTWARE MODULE - Module for the manufacture of bite splints - Precise modelling of the necessary contact points in conjunction with the virtual articulator - Individual shaping - Adjustable parameters: occlusal strength, wall thickness, smoothness (blocking-out) - Especially recommended with the resins Therapon Transpa, Temp Premium Flexible and Temp Premium Flexible Transpa 51

52 THE CAD/CAM REALITY MODE SOFTWARE MODULE - Module for realistic 3D representations of teeth, tooth colours, gingiva and the model - Can be combined with 3D facial scans (Face Hunter) - Very detailed representations for much greater planning reliability - Better consultation of dentist and patient thanks to a realistic 52

53 THE CAD/CAM VIRTUAL ARTICULATOR SOFTWARE MODULE - Module for jaw movement simulation in the articulator - The dental technician can measure his lab articulator in the Zirkonzahn scanner and store its data in the virtual articulator - All current articulators are digitally available - All movements are recreated virtually - Dynamic adaptation of constructed contact points to the antagonist taking into account the masticatory movements - New! imported and used (additional module required) 53

54 THE CAD/CAM IMPORTATION OF STL-FILES SOFTWARE MODULE - Module for the modification of milling parameters, for nesting and milling of finalised tooth restoration files of other producers in an open STL format (crowns, bridges, inlays/onlays/veneers, bars, screw-retained restorations, bite splints, surgical guides, models, telescopes, jewellery) - New! With surface analysis for the identification and manual adjustment of important parameters such as preparation lines, screw channels etc. - New! Nesting and milling of individual abutments in precast titanium abutment blanks Raw-Abutments possible 54

55 THE CAD/CAM JEWELLERY SOFTWARE MODULE - Module for the manufacture of geometric shapes as a basis for rings, pendants and other fancy creations - Contains special milling strategies and basic shapes - An external software is required for creating your own forms* - Attention only works in combination with the CAD/CAM Importation of STL-files software module *e.g. Google Sketchup 55

56 THE CAD/CAM ABUTMENTS SOFTWARE MODULE - Module for the manufacture of individualised abutments and their emergence profile - Creates abutments by taking into account the secondary construction - Adjustable parameters: distance to secondary construction, shrinkage, etc. - Semi-transparent hiding of the outer tooth form, which makes the creation of abutments much easier - Supports over 100 implant systems (included in the software for free) that can be constructed either as directly screwed or as bonded titanium base - The implant position that has been defined in the Zirkonzahn.Implant-Planner can be imported via Scanmarkers and can be used for the production of the model and the provisional (for immediate loading) Attention only works in combintion with the CAD/CAM Occlusally Screwed Bridges software module 56

57 THE CAD/CAM OCCLUSALLY SCREWED BRIDGES SOFTWARE MODULE - Module for the creation of occlusally screwed bridges and bars with individual profiles - Free shaping of the emergence profile, taking into account the anatomic tooth shape and gingiva - The software calculates the alignment of the already included implants with the help of the Scanmarkers and uses it for the exact alignment of the screw channels - New! Creation of threaded screw channels in the zirconia structure for sealing the restoration with sealing screws (Screw Blank) in the patient s mouth. The restoration can be easily removed by unscrewing the screws Attention only works in combintion with the CAD/CAM Abutments software module 57

58 THE CAD/CAM BARS SOFTWARE MODULE - Module for the individual manufacture of primary and hybrid bars (also implant-supported) - Freely customisable emergence profile - Semi-transparent hiding of the outer tooth form or separate situation scans, this greatly facilitates the manufacture of bars - Different types of bars can easily be modified - Adjustable parameters: heights, thickness, lingual and buccal angle, minimum size and thickness as well as many other individualisation options - Both attachments and retentions as well as anchorages can be fixed 58

59 THE CAD/CAM WAX-UP/SITU/MIRROR IMAGING SOFTWARE MODULE - Module for virtual copying of scanned wax or resin modelations (double scan) or single teeth and the creation of virtual wax-ups - The existing situation can be directly taken from a situation model. This way, aesthetically pleasing models can be used as anatomical template or be combined with the tooth sets or individual areas of the Heroes Collection virtual tooth library - Time-saving and perfect copying of the opposing teeth is made possible through mirroring - New! Creation of a virtual wax-up with gingival tissue; customisable with screw channels 59

60 THE CAD/CAM OVERPRESS CROWNS AND OVERPRESS BRIDGES SOFTWARE MODULE - Module for the manufacture of virtual overpress crowns and overpress bridges - Adjustable parameters: shrinking, minimum thickness, shrinking on lingual side, thickness of the overpress crown/overpress bridge - Parallel construction of primary frameworks 60

61 THE CAD/CAM ATTACHMENTS SOFTWARE MODULE - Module for the manufacture of attachments - Adjustable parameters: attachment height, thickness, lingual and buccal angle, minimum height and thickness - Many different shapes that can individually be adapted to the gingiva are included in the software library - New! Bridge segmenting option for cases with highly divergent abutments that prevent a single path of insertion 61

62 THE CAD/CAM TELESCOPIC CROWNS SOFTWARE MODULE - Module for the individual creation of one or more telescopic or conical crowns - Individual adjustment of the friction surface s angle is possible - Ring telescopes can be constructed with occlusal surface - It is also possible to shape the telescopic or conical crowns partially - Telescopic/conical crowns can be shaped on implants - Fully anatomical crowns and telescope combinations are also possible - New! Mechanical post-treatment of the friction of telescopic secondary parts 62

63 THE CAD/CAM PRETTAU (FULLY ANATOMIC) SOFTWARE MODULE - Module for the manufacture of fully anatomical works - Enables the exact reduction of the fully anatomical modelations as the basis for a evenly strong ceramic layering this way, the danger of ceramic chipping can be minimised - Greater freedom of design in case of restricted spaces - In combination with the specially developed colouring technique for full zirconia bridges without ceramics, a Prettau Bridge can be manufactured - New! Multiple shrinking, moving or fixing of single gingival tissue parts possible (e.g. interdental space) 63

64 THE CAD/CAM INLAYS/ONLAYS/VENEERS SOFTWARE MODULE - Module for the modelation of inlays, onlays and veneers - For the manufacture of inlays, veneers or Maryland bridges - Adjustable parameters: cement space, inlay border width, milling bur diameter, distance to adjacent teeth, minimum thickness, etc. - For fully anatomical or reduced design for veneering with ceramics 64

65 More information about the Heroes Collection VIRTUAL LIBRARY HEROES COLLECTION - Aesthetic base for any kind of restoration: single crowns, small bridges, fully anatomical bridges (Prettau Bridge), full dentures - 10 natural and aesthetically pleasing tooth sets (upper and lower jaw) - Fully anatomical or in 4 virtual Cut-Back designs FIRE, WATER, AIR, EARTH for veneering with ceramics - New! Rooted teeth libraries - Individual adjustments for any patient possible - Combinable with the natural tooth substance, e.g. if only the occlusal surface of the tooth is abraded - Different occlusal concepts can be realised, e.g. canine or posterior tooth guidance 65

66 IMPLANT PROSTHETICS EVERYTHING FROM A SINGLE SOURCE REGISTRATION Abutment Screw Abutment Screw Especially when manufacturing implant restorations it is important to optimally adjust components to White Scanmarker ScanAnalog Scanmarker one another. From the software for planning the position of the implant, to analogues for capturing already placed implants, titanium bases and Multi Unit Abutments or blanks with a pre-milled implant connection: we produce and develop everything on our own. The components are available for more than 100 implant systems and are ScanAnalog included into vast libraries fully integrated in our Zirkonzahn.Software. With the Zirkonzahn Library Download Center also 3shape and exocad users can implement the libraries into their modelling software. Implant Impression Coping Laboratory Analogue Model Screw 66

67 TITANIUM BASES RAW-ABUTMENTS MULTI UNIT ABUTMENTS Crown Crown Crown Abutment Screw Abutment Screw Multi Unit Abutment Screw Individual Zirconia Abutment Healing Cap Individual Zirconia Abutment Crown Crown Titanium Bases Individual Raw-Abutment Multi Unit Abutment Titanium Bases Implant Screw Multi Unit Abutment Angled Implant Implant Implant Implant 67

68 SMOOTH WORKING PROCESS WITH THE BEST APPLICATION TECHNIQUES FROM THE MANUAL AND THE DIGITAL WORLD MANUAL DIGITAL CONVENTIONAL IMPRESSION Articulation with PlaneFinder, PlanePositioner, PS1 Articulator Digitization of the jaw position by means of a model scan with the PS1 Articulator or the Model Position Detector Matching of models and patient s pictures in the Zirkonzahn.Scan software FROM THE INITIAL SITUATION TO THE FINAL RESTORATION To achieve the best result for the patient, the workflow can be carried out with manual and digital working steps, depending on the preferred way of working. The simplified representation shows only two possible combinations of various possibilites. DIGITAL MANUAL INTRAORAL SCAN Digital articulation with PlaneFinder and Face Hunter Digital planning of the restoration in the Zirkonzahn.Modellier modelling software Transfer of the digitally positioned and registered patient situation into the PS1 Articulator by means of the JawPositioner 68

69 CLINICAL CASE REALISED BY: Udo Plaster, MDT, Plaster Dental-Technik Dr. Siegfried Hrezkuw, both from Nuremberg, Germany Digital planning of the restoration in the Zirkonzahn.Modellier modelling software for controlling or manually elaborating as well as for subsequently adapting the digital model Milling of the final restoration with one of Zirkonzahn s milling units Final Prettau Bridge, based on the patient s individual parameters, in-situ 69

70 DIE ZIRKONZAHN SCHULE OUR EDUCATIONAL INSTITUTIONS ZIRKONZAHN CANADA MONTREAL, CANADA EDUCATION CENTER ATLANTA ATLANTA, USA ZIRKONZAHN USA HEAD OFFICE ATLANTA, USA ZIRKONZAHN NEW YORK NEW YORK CITY, USA ZIRKONZAHN CALIFORNIA IRVINE, USA ZIRKONZAHN MEXICO IRAPUATO, MEXICO Because we love what we do, it is a matter of the heart to pass on what we know. We build training centers all around the world. Our best students are trained to become teachers, in order to share the technology and the whole knowledge we accumulated with our clients and to assure them an innovative edge with the help of our ideas. 70

71 More information about our course programmes ZIRKONZAHN GERMANY NEULER, GERMANY ZIRKONZAHN HUNGARY BUDAPEST, HUNGARY ZIRKONZAHN IBÉRICA BARBERÀ DEL VALLÈS, SPAIN ZIRKONZAHN FOREST SCHOOL PREDOI, SOUTH TYROL ZIRKONZAHN MOUNTAIN MONASTERY CAMPO TURES, SOUTH TYROL ZIRKONZAHN MILITARY SCHOOL MOLINI DI TURES, SOUTH TYROL ZIRKONZAHN EDUCATION CENTER BRUNICO BRUNICO, SOUTH TYROL ZIRKONZAHN SAFARI SCHOOL MOLINI DI TURES, SOUTH TYROL ZIRKONZAHN RANGER SCHOOL MOLINI DI TURES, SOUTH TYROL ZIRKONZAHN WORLDWIDE GAIS, SOUTH TYROL ZIRKONZAHN MOLARIS MOLINI DI TURES, SOUTH TYROL ZIRKONZAHN HELDENCAMPUS MOLINI DI TURES, SOUTH TYROL RESEARCH CENTER FOR DENTAL APPLICATION BRUNICO, SOUTH TYROL 71

72 100% READY TO FACE THE FUTURE Zirkonzahn Worldwide An der Ahr Gais/South Tyrol (Italy) T F info@zirkonzahn.com ENGLISH All information is subject to change. Errors and omissions excepted. The features of the indications,