Silcolease Solventless UV range, a new world of silicone technology.
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1 Silcolease Solventless UV range, a new world of silicone technology
2 Solvent free Low energy Discover Elkem Silicones coating solutions Low waste Elkem Silicones is one of the world s leading fully integrated silicone manufacturers with applications and research laboratories, production sites and sales offices located around the globe. Elkem Silicones coating industry specialists are a vital element to help you choose the right Silcolease system. With production sites on four continents and technical centres around the world, there are dedicated teams to assist with the optimisation of your product and process. In our laboratories and technical centres, on our dedicated pilot machines or on site on your coating lines, your Elkem Silicones Silcolease expert is on hand to help you achieve your results. Benefit from 40 years of expertise with our Technical Service Get tailormade solutions, thanks to a dedicated worldwide team that understands your application needs. Boost your product development and innovation with our team training programs. Improve your products through access to our R&D expertise and stateoftheart laboratory equipment. Get access to our pilot coaters to support your product development. ur pilot coater in Europe is a flexible tool with UV dryer (optionally combined with a thermal oven) allowing silicone coating of both Silcolease UV 100 Series and 200 Series systems on filmic or paper substrates. 14 Si Silicon Si Atomic Number 14 Sustainability 2 3
3 Join the UV revolution with Silcolease Silcolease UV curing systems offer flexibility to coat filmic and other heat sensitive substrates that is not possible with thermal cure systems. Energy costs are low compared to thermal systems and space taken by installation is small, making UV an option for speciality users. UV systems are the silicones of choice for: Heat sensitive films ver coating of printed surfaces Liner recycling Linerless labels Narrow web applications with limited space for drying sections The most sustainable silicone curing technology The photopolymerisation curing process of Silcolease UV systems render them safe to use and a responsible choice. Benefits for you include: Use of solventless and waterbased system to lower VC emissions Compact and simple machinery Safe products : no odor and no toxicity Low energy consumption Reduction of total cost of operations Silicone solutions for liners for the last 40 years What are the main applications for Silcolease UV systems? Labels Industrial, manufacturing, food and beverage, cosmetics and many other industries depend on our silicones for pressuresensitive labels of all shapes and types. Commonly used for product identification and decoration, these selfadhesive labels peel off siliconecoated paper backing with ease. Tapes ur silicones are designed to work with a variety of substrates and materials, including films, papers, poly foams, metal foils, fabrics, scrims and more. From nonstick coatings to adhesives resistant to high temperature, we have the solution for your speciality tape. Hygiene Hygiene products whether for feminine or baby care must be completely reliable and secure for consumers, this is why silicones with their outstanding selfadhesive properties are widely chosen as adhesive strip protections. We supply high quality products that comply with biocides, ReACH and skin contact regulations for the safety and the wellbeing of our endusers. Linerless labels Linerless labels are pressuresensitive labels that do not have a liner or backing paper. The labels are wound on a roll that has had a coating applied to the front of the facestock to prevent the adhesive from sticking on the label below. Main reasons for the growth of linerless labels is environmental pressure. Not only is the amount of label waste significantly reduced, but so is paper consumption, freight, and storage costs, as well as the cost of waste disposal. UV free radical curing mechanism is the most adapted technology for coating on heat sensitive substrates and avoid any risk of activating the ink. Why should you choose Silcolease Solventless UV range? Very fast cure Very long bath life Excellent anchorage on films Low or no thermal input to substrate Low substrate inhibition Readytouse monocomponents Silcolease UV range comply with skin contact regulations After complete curing, at the conditions recommended in the technical data sheets our UV Silcolease systems should satisfy the EU directive regulating the skin contact. For more details or for any statement, please contact your Elkem Silicones sales team. 4 5
4 Two types of chemistry mechanisms: Free radical vs. Cationic curing Silcolease UV 100 series: Elkem Silicones coating free radical system, based on acrylate functional silicone polymers with a free radical curing mechanism. R R n M CH CH 2 R R RM n Free radical UV curing systems are sensitive to oxygen inhbition Silcolease UV 200 series: Elkem Silicones coating cationic system, based on epoxy functional silicone polymers with a cationic curing mechanism. R + CH R CH CH R 1 + n R CH CH R 1 H ( CH CH), X n1 CH + R R 1 R 1 X H Photoinitiator һv 2 Radical R Acrylated silicone M 2 RM Polymer R 2 RM 2 Cationic mechanism, no oxygen inhibition Silcolease UV 100 series Silicone acrylate chemistry with Free radical curing mechanism Based on acrylate functional silicone polymers with a free radical curing mechanism. The major advantage of these products is their excellent cure and anchorage behaviour on almost any substrate. This means that they can be used on a wide range of speciality films. Their robustness to cure onto printed surfaces makes them the ideal candidate for linerless label applications. All classic solventless coating techniques are feasible. Heated coating units are frequently used to reduce viscosity and coatweight. ne drawback with the free radical technology is that the reaction is inhibited by atmospheric oxygen. These systems must be processed under an inert atmosphere with nitrogen blanketing. Monocomponent Multicomponent to be used in addition with UV CATA 102 UV PLY 111 UV PLY 118 UV PLY ADD 151 Tight UV 100 series Free Radical UV 200 series Cationic Monocomponent system YES YES Bath life VERY LNG LNG Bath can be heated YES N N 2 inerting YES N Substrate sensitivity (inhibiton) N LITTLE verprint application YES LIMITED Moisture sensitivity N YES Heat sensitive substrates YES YES Paper remoisturization N N Inline adhesive laminating YES SELECTIVE dourless YES YES (CATA 243) Functional coatings YES LIMITED Release flexibility LIMITED YES * Limited zone availability ** Experimental product UV PLY 120* UV PLY RCA ADD 151 UV PLY 112** + ADD 151 Release force range for Silcolease UV 100 series PLY ADD RCA 170 Premium Comparison between Silcolease UV 100 series and UV 200 series 6 7
5 Medium tight polymer Silcolease Standard Range PLY 111 UV PLY 111 NEW ~750 For hygiene application on nonwoven substrates offering tight UV PLY 112 NEW Experimental grade ADD 151 UV PLY 110 ~1000 High acrylate functionality silicone copolymer and high shear Excellent anchorage to films Premium polymer UV RCA 170 ~1000 Easy modifier Low acrylate functionality silicone copolymer Reduce zippy phenomenon Excellent EB easy UV CATA 102 ~950 Liquid photoinitiator package Excellent cure at low dose Low hazard material UV ADD 151 NEW ~800 Improves anchorage of standard coatings High acrylate functionality silicone copolymer Anchorage additive efficient on wide range of substrates UV ADD 152 ~100 Reactive diluent Improves anchorage Increases film hardness Improves coverage and reduces bath cost with minimal impact UV ADD 153* ~8 Reactive diluent Reduce bath viscosity Improves coverage and reduces bath cost with minimal impact Silcolease UV 200 series Epoxy chemistry with Cationic curing mechanism Based on epoxy functional silicone polymers with a cationic curing mechanism. The major advantage of these products is their excellent cure response to UV C radiation due to the incorporation of patented Iodonium Borate photoinitiator technology. All classic solventless coating technics are feasible. Heated coating units are frequently used to reduce viscosity and coatweight. A unique feature of Elkem Silicones Silcolease UV 200 series is the possibility to supply a readytouse single component without additional bath formulation. A range of base polymers offers flexibility for coating head and substrate variations. The control additives (RCAs) are used to modify the towards premium or tight values. Monocomponent UV PLY 205 / UV PLY UV RCA 251 UV PLY 245 / UV PLY 205 UV PLY 230 / UV PLY 246 / UV PLY 206 Release force range for Silcolease UV 200 series Multicomponent to be used in addition with UV CATA 211 and 243 UV PLY 200 / UV PLY 201 / UV PLY 204 / UV PLY UV RCA 251 UV PLY 215 / UV PLY 204 UV PLY 201 / UV PLY 200 UV PLY 235 UV PLY RCA 200 UV PLY RCA 200 UV PLY 220 Tight Premium Silcolease Monocomponent systems with PI UV PLY 118 ~1000 Monocomponent system UV PLY 120* ~1000 Monocomponent system Easy * Limited zone availability (please contact your Elkem Silicones sales team to confirm) 8 9
6 Silcolease Photoinitiator (PI) and Additives Silcolease Polymers UV PLY 200 ~350 Epoxy base polymer UV PLY 201 ~3500 High viscosity epoxy base polymer Excellent holdout on porous substrates Adapted to flexo coating technology UV PLY 204 ~50 Low viscosity epoxy base polymer Reactive diluent for coating quality improvement UV PLY 215 ~250 Epoxy base polymer Improves anchorage to films UV PLY 220 ~5000 Epoxy base polymer Premium Well suited to bulk adhesive applications (e.g bitumen) UV PLY 235* ~350 Epoxy base polymer Easy Silcolease Release Control Additives UV RCA 200 ~600 Easypremium additive Low migration Suitable for label & tape applications UV CATA 211 ~4 Patented Iodonium Borate photoinitiator technology in IPA Compatible with UV epoxy polymer UV CATA 221* ~6 Patented Iodonium Borate photoinitiator technology in DAA Compatible with UV epoxy polymer UV ADD 283* ~50 Reduces coefficient of friction Reduces blocking for lightweight plastics and twosided coating applications Reduces transfer and maintains printability UV CATA 243* NEW ~2000 Patented lodonium Borate photinitiator (Pi) technology High efficiency PI in low toxicity, nonflammable, zero VC solvent Low odour PI Excellent compatability with all UV epoxy polymers Low migration potential Silcolease Mono Component systems with PI UV PLY 205* ~350 UV PLY 206* ~350 Nonzippy, easier UV PLY 230* ~250 Excellent anchorage to films Nonzippy, easier UV PLY NEW 245* ~350 Low odour PI UV PLY 246* NEW ~350 Nonzippy, easier Low odour PI * Limited zone availability (please contact your Elkem Silicones sales team to confirm) CATA 243 Low odor and migration Photoinitiator (PI), for hygiene applications UV RCA 251 ~2500 Tight additive Suitable for many twosided tape applications UV PC675* ~2500 Premium additive Reduces coefficient of friction Well suited to bulk adhesive applications * Limited zone availability (please contact your Elkem Silicones sales team to confirm) PLY 246 Ready to use monocomponent based on CATA 243 PI, for narrow web applications 10 11
7 Elkem Silicones Elkem Silicones is one of the world s leading fully integrated silicone manufacturers with applications and research laboratories, production sites and sales offices located around the globe. At Elkem Silicones, we re more than just high quality silicone products and associated services. We are a team of professionals located around the globe ready to provide you with the service and performance you deserve with a personal touch. From technical support to customized formulations and regulatory support, Elkem Silicones has the people in place when and where you need them, committed to help you deliver your potential. Because we care! The information contained in this document is given in good faith based on our current knowledge. It is only an indication and is in no way binding, particularly as regards infringement of or prejudice to third party rights through the use of our products. Elkem Silicones guarantees that its products comply with its sales specifications. This information must on no account be used as a substitute for necessary prior tests which alone can ensure that a product is suitable for given use. Determination of the suitability of product for the uses and applications contemplated by users and others shall be the sole responsibility of users. Users are responsible for ensuring compliance with local legislation and for obtaining the necessary certifications and authorizations. Users are requested to check that they are in possession of the latest version of this document and Elkem Silicones is at their disposal to supply any additional information. SIL For detailed commercial contacts please visit our website : Elkem Silicones France SAS 21, avenue Georges Pompidou F69486 Lyon Cedex 03 France Tel : +33 (0) Fax : +33 (0) Font: Gotham Narrow Photography: Stephane Cande, Sebastien Secchi, Christian Chaize Image bank: GettyImages, Fotolia, Shutterstock, Fotosearch, istock
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