The scheduled dates for NDT Inspector Certification Examination are as below:
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1 This course gives a broad knowledge about In-Service Inspection of pressure vessel and prepares students for the NDT ( PT, MT, UT, RT ) Exam. The course is an intensive 208 Hrs(total). course with Special emphasis on the use of the related codes and Calculations. This course content includes: ASME Sec-V, API 5L The course provides participants with the knowledge Necessary to: successfully pass the NDT Boiler & Pressure Vessel inspector certification exam Effectively use major codes: ASME VIII DIV 1; API 5L Sections V Use NDT requirements during inspection, repairs, and alterations of Boiler & Pressure Vessel Review welding procedures (WPS/PQR) and welder performance qualifications (WPQ) PRICE ( Training and Exam) : Contact by Payment In advance. Certification time : 4 weeks Students should have some of experience at However, participants who do not meet this requirement are also welcomed to attend this Training to further their knowledge in the related areas. This is an intense course with daily homework and a final exam (NDT exam). A study guide is issued to direct participant s pre-class study. The scheduled dates for NDT Inspector Certification Examination are as below: Places: Gujarat (Vadodara), Bihar (Patna), Rajasthan, Westbengal, Assam, Tamil Nadu (Chennai, Coimbatore), Kerala (Cochin, Trishhur), AP (Hyderabad) Other Countries: UAE, THAILAND,NIGERIA, CANADA,USA,SINGAPORE BANGLADESH, DUBAI, SRILANKA Boiler & Pressure vessel inspection engineers and managers, Inspection personnel, plant operating engineers and managers, who wish to appear for NDT examination. Maintenance engineers and technicians and people Involved in trouble shooting of plant operations. Students should bring to class: a calculator, a straight edge (or triangle), pencils, highlighters, lots of questions, and a CAN-DO attitude. Also, participants must bring the appropriate codes required for the NDTexam. Address: Dash inspectorate Inspection services Post Box 45978, Burdubai,DUBAI- UAE, Mobile , URL: dash@dashinspectorate.com
2 VT Course outline Fundamentals of light and lighting Physiology of vision Fundamentals of Imaging Visual Weld testing practices Effect of fatigue Fibre optic Bore scopes Documentation of visual testing Analysis of visual testing DAY 1 and 1. Fundamentals,Vision and light 2. Ambient conditions,test object characteristics 3. Equipment Accessories,Magnifiers/microscopes 4. Mirrors,Dimensional,Borescopes 5. Video systems,machine vision,replication 6. Temperature indicating devices and materials 7. Chemical aids,surface comparators 8. Lasers,Applications and Requirements 9. Raw materials,primary process materials 10. Joining processes,fabricated components 11. In-service materials,coatings 12. Other applications,requirements 13. Variables Affecting Results of interpretation/ Evaluations 14. Equipment including type and intensity of light 15. Material including the variations of surface finish 16. Discontinuity 17. Determination of dimensions (ie: depth, width, length, etc.) 18. Sampling/scanning 19. Process for reporting visual discontinuities 20. Personnel (human factors) 21. Documentation Training Course objective Identifying various weld discontinuities Understanding the relevant welding technology related to visual inspection welding Understanding the need for documentation in Familiarity with codes and standards related to inspection requirements consumables Carrying out inspection of parent materials and Perform visual inspection of welds, report on them and assess their compliance with specified acceptance criteria Gaining sufficient knowledge to successfully complete the CSWIP 3.0 Visual Welding Inspector examinations. Purpose of the Code ASME Sec-V Article-6 & 24 EXAMINATION: (i) General, (ii) Specific,
3 DAY 1 &2 2) MAGNETIC PARTICLE TESTING Fabrication. Understand the following key concepts. Introduction Magnetic Flux Detection of leakage field Magnetic Materials Diamagnetic Metals, Paramagnetic Metals Ferromagnetic Metals Magnetic Field Longitudinal & Circular Magnetic field Field direction for flaw detection Yoke Method, Prod Method, Coil Method, Head Shot Method, Central Conductor Method Magnetizing Current: Alternating Current, Half wave rectified Direct Current Full wave rectified Direct Current, Three phase rectified Direct Current DAY 3 day 4 Day Magnetic powder Fluorescent / Non-Fluorescent Wet Magnetic powder Fluorescent /Non-Fluorescent Yoke Method Knowledge of Prod Method Coil Method Head Shot Method Central Conductor Method Magnetic field around a conductor revealed by iron powders: Coil method for longitudinal magnetization Magnetic Particles: Day Magnetic powder Fluorescent & Non-Fluorescent Wet Magnetic powder Fluorescent & Non-Fluorescent Contamination of Fluorescent & Non-Fluorescent suspension Pie Gauge / Field indicator: Residual field meter: Magnetization of Irregularly Shaped Specimens Demagnetization: Lighting for MAGNETIC PARTICLE TESTING Inspection Ultraviolet Light & Visible Light UV Meter & Lux Meter DAY 4 and day 5 ASME Sec-V Article-7 & 25 SD-1186, SE-709. ASME Sec-Vlll, Division-1, Appendix-6
4 DAY 1 2) PENETRANT TESTING Fabrication. Understand the following key concepts. Introduction Physical principles Description of the process Penetrant systems Water-washable system, Post-emulsifiable system,solvent-removable system. Liquid-penetrant materials Visible-dye penetant & Fluorescent penetrant Selection of penetrant system Water-washable Fluorescent Water-washable Visible-dye Post-emulsifiable Fluorescent Post-emulsifiable Visible-dye Solvent-removable Fluorescent Solvent-removable Visible-dye Emulsifiers Lipophilic Emulsifiers Hydrophilic Emulsifiers Developers Dry Powder Water-suspended Solvent suspended Water soluble Plastic film Penetrant Time Selection of Penetrant-Test Method Advantages and Disadvantages of different Processes Equipment Requirements Lighting for Liquid-Penetrant Inspection Quality Control of Penetrant Test Materials Water-washable Fluorescent Testing Water-washable Visible- dye Testing Post-Emulsifiable Fluorescent Testing Post-Emulsifiable Visible-dye Testing Solvent-removable Fluorescent Testing Solvent-removable Visible-dye Testing DAY 3 ASME Sec-V Article-6 & 24 SE-165, SE-1209, SE-1209, SE ASME Sec-Vlll, Division-1, Appendix-8
5 DAY 1 2) RADIOGRAPHIC EXAMINATION Fabrication. Understand the following key concepts. Non-Destructive Testing Method Introduction Types of Ndt Methods Properties of Materials Defects In Materials Casting Defects, Forging Defects, Welding Defects, Material Defects & Failures In Service X-Ray Technology X-Ray & Gamma Rays Production of X-Ray Special Industrial X-Ray Tubes Radiation Sources Production of Radioisotopes Sources for Industrial Radiography Fabrication of Radiography Gamma Radiography Equipment Design Criteria for Exposure Devices Source Assemble Properties of Radiography Shielding Materials Photographic & Non-Photographic Recording DAY 6 & 7 Radiography Techniques Exposure Arrangements Developing Film Handling Film Interpretation & Evaluation Lead & Fluorescent Screens Work Parameters and Conditions DAY 3 Evaluation of Radiography Quality Defect logy Selection of Radiography Techniques Radiographic Standards & Selection 0f Test Methods Advances in Radiography DAY 4 Basic Mathematics Basic Radiography Physics Interaction of Radiation With Matter Radiation Quantities & Units DAY 5 Biological Effects of Radiation Operational Limits Radiation Detectors & Monitors Radiation Hazard Control Radiation Accidents in Industrial Radiography Radiography Aspects Radiation Protection Practical in Radiation Safety DAY 8 ASME Sec-V Article-2 & 22 SE-94, SE-747, SE-999, SE-1025, SE-1030, SE-1114, SE-1165, SE-1255, SE ASME Sec-Vlll, Division-1, Appendix-4 API 5L
6 DAY 1 2) ULTRASONIC EXAMINATION Fabrication. Understand the following key concepts. Introduction Wave Propagation Characteristics Description of the process Ultrasonic Test Equipment The Ultrasonic Beam Measurement of Sound Intensity Critical Angle Calibration Standards Reference Standards DAY 4 Normal Probes Calibration, DAC Curve & Scanning DAY 5 TR Probes Calibration, DAC Curve & Scanning DAY 6 & 7 Angle Probes Calibration, DAC Curve & Scanning Plotting of Defects Flaw Location Immersion Testing Bond Testing Velocity Measurement Defect & Their Orientation Irrelevant Indication DAY 3 Acoustic Impedance Shear Wave Theory Generation of Ultrasonic Transducers The Ultrasonic Beam Cord Requirements Data Presentation DAY 8 ASME Sec-V Article- 4, 5 & 23 SA-388, SA-435, SA-578, SA-745, SA-548, SE-114, SE-213, SE-273, SE-797, SE-2491, SD-129. ASME Sec-Vlll, Division-1, Appendix-12 ASME- B 31.3
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