Scalable PLC AC500 Communication AC500 PROFIBUS DP S500- I/Os Basic module

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1 Scalable PLC AC500 Communication AC500 PROFIBUS DP S500- I/Os Basic module

2 Contents PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 2

3 Coming up PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 3

4 PROFIBUS DP: General Information PROFIBUS DP master functionality is provided in the AC500 by a communication module CM572-DPM. Maximal 4 CM572-DPM can be used simultaneously with one AC500 CPU. PROFIBUS DP slave functionality is provided by a AC500 CPU over FBP interface. + = Power supply for CM572-DPM is provided by AC500 terminal base. March 11, 2013 Slide 4

5 AC500 PROFIBUS DP Master (1) By use of communication module CM572- DPM Communication: PROFIBUS DP V0 / V1 Cyclic user data transfer between DP master and DP slave. Acyclic data transfer from master to master and slave. March 11, 2013 Slide 5

6 AC500 PROFIBUS DP Master (2) Cable: Adapter cable PDA11 DSub9-M12 Shielded twisted-pair line or fiber optic, transmission standard EIA RS485 Transfer rate from 9.6 kbit/s up to 12 Mbit/s Bus length up to 1200 m at 9.6 kbit/s and up to 100 m at 12 Mbit/s Up to 32 subscribers (master and slave modules) without repeater Up to 126 subscribers on one bus with repeaters March 11, 2013 Slide 6

7 AC500 PROFIBUS DP Master (3) Diagnostic: Local on CPU display By use of standard PROFIBUS diagnosis tool (dedicated software) By status LEDs (communication module) By use of engineering tool By use of diagnosis FBs March 11, 2013 Slide 7

8 AC500 PROFIBUS DP Slave Provided by PDP22-FBP Communication: PROFIBUS DP V0 Cable: FieldBusPlug PDP22 Transfer rate from 9.6 kbit/s up to 12 Mbit/s Bus length up to 1200 m at 9.6 kbit/s and up to 100 m at 12 Mbit/s. Diagnosis: Messages for local diagnosis on the CPU display By SYCON.net using master project March 11, 2013 Slide 8

9 PROFIBUS Topology: AC500 Slave Master PDP22-FBP Slave Adapter Cable PDA11 Dsub9-M12 Active Termination Unit PDR11 March 11, 2013 Slide 9

10 PROFIBUS-Topology: FBP Cable FieldBusPlug Cable March 11, 2013 Slide 10

11 S500- I/Os (1) By use of FBP for PROFIBUS Power supply of Interface Module DC505- FBP and connected S500-I/O modules via FBP field bus and FBP provided Communication: PROFIBUS DP V0 / V1 March 11, 2013 Slide 11

12 S500- I/Os (2) Cable: FieldBusPlug PDP22 Transfer rate from 9.6 kbit/s up to 12 Mbit/s Bus length up to 1200 m at 9.6 kbit/s and up to 100 m at 12 Mbit/s. Diagnosis: Local with LEDs of I/O modules and FBP By use of master diagnosis possibilities March 11, 2013 Slide 12

13 PROFIBUS Topology: S500 Slave Master PDP22-FBP Slave Adapter Cable PDA11 Dsub9-M12 Active Termination Unit PDR11 More information in CoDeSys Help March 11, 2013 Slide 13

14 PROFIBUS Topology: AC500 Multi Master Master Slave PROFIBUS Plug (Standard) Termination Master PDP22-FBP Slave Termination March 11, 2013 Slide 14

15 PROFIBUS Topology by Long Distance March 11, 2013 Slide 15

16 PROFIBUS Topology with Repeater March 11, 2013 Slide 16

17 PROFIBUS DP Functionality, Master + Slave Profibus DP functionality AC500 CPU ( Master) AC500 CPU ( Slave) S500 I/Os (Slave) Multi master yes, bus access via token no no Protocols supported Profibus DP V0 yes yes yes Profibus DP V1 yes no yes Diagnosis Error indication LED s on the communication module LCD display of CPU and LED s on FBP LED s on interface module and FBP Online diagnosis Using Engineering tool Error code yes no no Associated function blocks yes no no Physical layer Connection 9-pole D-Sub M12 FBP (standard) Baud rate Distance Max. number of subscribers up to 12 Mbit/s up to 1200 m at 90 Kbit/s Max. 126 (via amplifier), max. 32 (master/slave) per bus segment March 11, 2013 Slide 17

18 PROFIBUS DP Master PROFIBUS DP Communication Profibus DP with other Products FBP PROFIBUS DP V1 March 11, 2013 Slide 18

19 In-house-Network DP Slave FBP External Ethernet PROFIBUS DP Master PROFIBUS DP Communication AC500 configuration example: PROFIBUS DP and Ethernet Internal Ethernet Switches Router Ethernet PLC (DP - Master) PROFIBUS-DP March 11, 2013 Slide 19

20 Coming up PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 20

21 PROFIBUS DP with Control Builder PS501 PROFIBUS is provided by means of operands. Function blocks are used only for diagnosis and status indication. The library of function blocks for PROFIBUS DP is automatically loaded into project when PROFIBUS DP is configured via Resources / PLC configuration. Simulation mode is not available for these function blocks. March 11, 2013 Slide 21

22 Configuration with PS Select Couplers 2. Select Append Subelement 3. Select CM572 March 11, 2013 Slide 22

23 Coming up PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 23

24 CM572-DPM (1) SYCON.net allows to configure the network and create all data exchange. Select SYCON.net inside Resources \ Tools It is necessary to name your project before opening SYCON.net. If there is no project name the following error message will be displayed. March 11, 2013 Slide 24

25 CM572-DPM (2) The fieldbus configuration software SYCON.net will be opened and allows to configure the master and slave devices on network. Drag and drop for external CM572-DPM: The CM572 will be inserted automatically on network. March 11, 2013 Slide 25

26 CM572-DPM (3) 2. Select the board (slot-) number and Accept Note: First module to left CPU is 1 1. In order to access all protocol parameters double click on icon. More information in CoDeSys Help March 11, 2013 Slide 26

27 CM572-DPM (4) 3. Choose Baud Rate 2. Master address 1. Select Bus Parameters 4. Click Apply then Okay March 11, 2013 Slide 27

28 Coming up PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 28

29 PDP22-FBP (DPV1 modular) (1) The GSD files of all PROFIBUS slaves must be inserted directly into the folder: C:\Program Files\Hilscher GmbH\SYCONnet\ABBPBGenericSlaveDTM\GSD. March 11, 2013 Slide 29

30 PDP22-FBP (DPV1 modular) (2) Open SYCON.net in the master project 2. Select the device 1. Select Network / Device Catalog 3. Reload March 11, 2013 Slide 30

31 PDP22-FBP (DPV1 modular) (3) Drag and drop for PDP22-FBP (DPV1 modular): The FBP will be inserted automatically into network. The FBP is a modular PROFIBUS DP slave. March 11, 2013 Slide 31

32 PDP22-FBP (DPV1 modular) (4) 1. In order to access all slave device parameters double click on icon. 2. Select Modules to define the configuration of local extensions. March 11, 2013 Slide 32

33 PDP22-FBP (DPV1 modular) (5) Configure the local extensions beginning with DC505-FBP. Insert or Append Apply and OK March 11, 2013 Slide 33

34 PDP22-FBP (DPV1 modular) (6) Select Parameters to configure the S500-I/O modules. Apply and OK March 11, 2013 Slide 34

35 PDP22-FBP (DPV1 modular) (7) 1. Click on the folder of a module. 2. Click on Name of variable and enter symbolic names The names of the variables will be used like global variables inside PS501. More information in CoDeSys Help March 11, 2013 Slide 35

36 PDP22-FBP (DPV1 modular) (8) Back in PS501: Resources \ Global Variables \ Slot1 \ Slot1_Slave2 The variables are displayed and available for programming. March 11, 2013 Slide 36

37 Coming up PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 37

38 Download Configuration CM572 (1) 1. Right click on CM572 icon 2. Select Configuration March 11, 2013 Slide 38

39 Download Configuration CM572 (2) 3. Select Driver and then Gateway Configuration, if not previously configured. March 11, 2013 Slide 39

40 Download Configuration CM572 (3) 6. Select the slot corresponding to CM572 to configure. 4. Select Device Assignment 5. Select Scan in order to search for the device available on your configuration. March 11, 2013 Slide 40

41 Download Configuration CM572 (4) 7. Right click again on CM Select Connect in order to open communication March 11, 2013 Slide 41

42 Download Configuration CM572 (5) 9. The CM572 is ready to receive a new configuration (green color), right click again. 10. Select Download in order to download configuration. Note: The program execution has to be stopped before downloading March 11, 2013 Slide 42

43 Download Configuration CM572 (6) 11. When the download is finished and a message about successful download is visible, right click again. 12. Select Disconnect 13. Select Configuration March 11, 2013 Slide 43

44 Download Configuration CM572 (7) 14. Remove the check selecting device 15. Valid OK. The download of the configuration is now terminated. March 11, 2013 Slide 44

45 Coming up PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 45

46 Diagnosis CM When the CM572 is connected (green color), right click. 2. Select Diagnostic in order to open the diagnostic interface. March 11, 2013 Slide 46

47 Bus Diagnosis Select Bus Diagnosis March 11, 2013 Slide 47

48 Station Diagnosis Select Station Diagnosis March 11, 2013 Slide 48

49 Coming up PROFIBUS: General Information Configuration with PS501 Configuration with SYCON.net: PROFIBUS Master Configuration with SYCON.net: PROFIBUS Slave CM572 download configuration CM572 diagnosis Assembling CM572 March 11, 2013 Slide 49

50 Insertion of the Communication Modules March 11, 2013 Slide 50

51 Taking off the Communication Modules March 11, 2013 Slide 51

52 Cross-References to Documentation (1) 1. English\2-Hardware-AC500 2CDC125017M0202.PDF 2. CoDeSys Help\Target System\ AC500 / S500-FBP\ Hardware AC500\ Communication modules\ CM572-DP Communication module PROFIBUS March 11, 2013 Slide 52

53 Cross-References to Documentation (2) 1. English\7-System-Technology-AC500 2CDC125022M0202.PDF 2. English\9-Fieldbus-Configurator-SYCON 2CDC125024M0202.PDF 3. CoDeSys Help\Target System\ AC500 / S500-FBP\ System technology\ System technology of the AC 500 Communication modules\ The PROFIBUS DP communication module March 11, 2013 Slide 53

54 Cross-References to Documentation (3) March 11, 2013 Slide 54

55 March 11, 2013 Slide 55

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