GUDRUN HELIDECK PROJECT ADVANCE ULTRASONIC INSPECTION DACON SERVICES AS I VERTIKAL SERVICE
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1 DACON SERVICES AS I VERTIKAL SERVICE GUDRUN HELIDECK ADVANCE PROJECT ULTRASONIC INSPECTION 2015 Dacon Services AS/ Org. Nr Vertikal Service AS/ Org. nr
2 Agenda 1. Dacon Services AS 2. Vertikal Service AS 3. Dacon & Vertikal 4. Case 1. Gudrun Helideck project, Dacon Services AS 5. Case 2. RS SFA 2014, Vertikal Service AS 6. Form of co-operation and further progress
3 1. Dacon Services AS Dacon Services AS has it s main office in Lillestrøm, Norway and is a part of Dacon Inspection Services Co., Ltd. We deliver our services worldwide with bases in Norway, Singapore and Thailand and have a total of 400 employees. The Norwegian division consists of 30 employees + 8 hired by project. Dacon is considered an innovative and creative troublehooter by it s clients. We deliver our services world wide with bases in Norway, Singapore and Thailand. Dacon is by our customers considered an innovative and creative troubleshooter who never gives up. We primarily serve these industries: Oil and Gas Production (offshore/onshore) Refineries Shipping and Ship Machinery Chemical production Power Plants Food Production Cranes and lifting equipment Concrete Construction Buildings and Bridges Medicine Production
4 1.1 Product Area Standard NDT-methods: Ultrasonic Phased Array, Visual Testing, Penetrant Testing, Magnetic Testing, Ultrasonic Testing, Eddy Current Testing & Radiographic Testing Video / RVI (Remote Visual Inspection) Special Inspection methods: Dacon Ultrasonic Intelligent Pigging Dacon CUS Rope Access (Certified within NS9600 & IRATA) «Dacon Walk-on-Net» with fall arrest system Certified company for Lifting Equipment: G3, G4, G7, G11, G20, RX More info on our services:
5 1.2 Capacity Methods Level 2 Certificate Level 3 Certificate Methods Certificate NDT Visual Testing 16 3 NDT Penetrant Testing 13 2 NDT Magnetic Testing 13 2 Rope Access Safety Leader 6 Rope Access Level 2 5 Rope Access Level 1 8 Lifting equipment inspector 2 NDT Ultrasonic Testing 7 2 NDT Eddy Current Testing 6 1 NDT Radiographic Testing 4 2 Paint inspector 2 Welding Engineer IWE 1 Welding inspector NS-477, IWIs 4 Welder (111, 131, 135, 136, 138) 1
6 1.3 HSE/QA/QC Dacon Services AS has the following certifications: NTO, ID: N-265 Achilles supplier registry, ID: Sellihca, ID: EN ISO 9001: 2008, ID: 957, 14001, 18001, ID: 959 ISO/IEC Own level 3 staff DNV 402A RINA, Cert. no.: 2015/X4/01/06 Bureau Veritas, No. RTD0/MLI/ Norsk Akkreditering, ID: PERS019
7 1.3 HSE/QA/QC HSE/QC No serious incidents QC: All final reports to be controlled by QC KPI-demands to our employees: Minimum 5 deviation reports per Month Less than 2% sick absence 0 injuries and dropped objects
8 2. Vertikal Service Localized in Volda 32 employees 3 departments Achilles-approved Certified NS 9600 Certified ISO 9001:2008 by DNV NORSOK S-006 Kat 2 Established First offshore task Offshore 100% of turnover Expansion offshore ISO 9001:2008 NDT departement
9 2.1 Product Area / Capacity Vertikal Service: Project management Rope Access projects Equipment NDT/Welding inspections Rigging / decommission FG-inspection VIS Data catch at inspections Service agreements
10 2.2 HSE / QA Certified Quality Assurance System by DNV, (ISO 9001:2008) Vertikal Service is NS 9600 approved Certified NORSOK S-006 kat. 2 by Statoil ASA Achilles id No serious incidents KPI-demands to our employees: Minimum 2 deviation reports per Month Less than 2% absence 0 injuries and dropped objects
11 3. Inspections Rope Access and Inspection A complete system for document control: Certificates & inspection reports VIS system. Derrick Drill floor and cranes Hull Inspection and document control: Loose lifting equipment Drops inspection Bolt check / Structure insp. Rigging and lifting operations NDT Inspection DRONE Inspection and document control: Loose lifting equipment Rigging and lifting operations NDT inspection RVI / special inspection Inspection and document control: Visual hull inspection NDT hull inspection RVI / special inspection
12 3.1 NDT / Weld Inspection NDT All methods VT Visual Inspection MT/MPI Magnetic Particle Inspection PT Dye Penetrant Inspection RT X-ray UT Ultrasonic testing ET Eddy Current Weld inspection 477 IWT/IWE
13 3.2 Rigging and Lifting All technicians are skilled riggers and the competence has been a focus area sins 2003 Slinger Banksman course Rigging course, module Rigging in combination with rope access is highly efficient method for execution of demanding rigging and lifting operations. Se case studies: Case 1. Gudrun helicopter deck Case 2. RS SFA 2014 Heater module installation on tie-in Gudrun project
14 Case Study 1 4. Gudrun Helicopter Deck Gudrun Helideck Project March June 2015: Rope Access / NDT-methods (RT, MT, PT, UT, ET, VT) of Helideck at Gudrun. Onsite Reporting Bolt inspection Bolt torque Minor lifting operations Supervision with DNV and Statoil Project leadership with peek of 16 Rope Access/NDT workers Supervision of 3rd party NDT/Rope Access company
15 Case Study Gudrun Helicopter Deck
16 Case Study 2 5. RS SFA 2014 Inspection of: Seawater return Flare structure Flare tip replacement and preparation RS SFA - June 2014
17 Case Study Project Development Statoil-revision and approval according to NORSOK S workhours inclusive detailed planning Multidisciplinary team with back-up for competence/ capacity Delivery on time and according to plan Multidisciplinaries within the team solved other assignment for the customer No injuries or reported incidents Flare tip Landing deck for equipment by helicopter was calculated and installed Flare structure Inspection of bolts, surfaces and cracks. Findings was sandblast and surfacetreated by Rope Access team Seawater Caisson Rope Access was a efficient tool of internal inspection and repair of 42 seawater return pipe
18 Discussions Meeting: Approval process? Conditions? Cooperation form?
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