Magnum. PRO Semiautomatic Guns

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1 Magnum Processes MIG, Pulsed MIG, Flux-Cored Product Number K265-x Magnum PRO 0 K2652-x Magnum PRO 350 K2653-x Magnum PRO 450 K2655-x Magnum PRO 550 ACCESSORIES PRO Semiautomatic Guns Amperage 00% Duty Cycle PRO 0: CO2: 0A : 0A PRO 350: CO2: 350A : 285A PRO 450: CO2: 450A : 3A PRO 550: CO2: 550A : 375A Wire Diameter Range.035-5/64 ( ).035-5/64 ( ).035-5/64 ( ) /8 ( ) Cable Length ft. (m) See Table Below Semiautomatic Air-Cooled Guns Magnum PRO guns for MIG and fluxcored welding are specifically designed and tested for extreme environment welding applications. These guns are built for high amperage, high duty cycle applications where heat-resistance and fast serviceability are key. FEATURES All Guns Rated at 00% Duty Cycle. Industrial Grade Construction. - High quality copper and aircraft grade aluminum parts ensure superior electrical contact and heat dissipation. - Four trigger leads are standard for fast field repair. - Patent-pending Anti-Seize tip and diffuser thread design reduces tip and diffuser seizing. - New gun cable retention system makes a positive bond that resists pulling apart. - Secure-Lock gun tube resists rotational slipping. Lincoln Copper Plus Contact Tips - Larger tip diameter and mass improves heat dissipation to increase tip life. Comfort Grip Design - Barrel-style handle is lightweight and balanced, providing a comfortable grip to reduce fatigue no matter how you hold the gun. Lincoln PRO Select Gun Selection System - Choose the right gun based on your actual welding amperage and application, not just your machine rating. Save cost and weight while gaining maneuverability and fatigue-resistance. Simplified Expendable Parts Selection - 0/350A and 450/550A consumables are interchangeable across all gun models. WHAT S INCLUDED Magnum PRO 0/350 Contact Tip (Qty. ) (KP ) 0.6 in. (5.9 mm) Thread-On Gas Nozzle with /8 in. (3.2 mm) recess (KP R) Thread-On Diffuser (KP2746-) Magnum PRO 450/550 Contact Tip (Qty. ) (KP ) 0.6 in. (5.9 mm) Thread-On Gas Nozzle with /8 in. (3.2 mm) recess (KP R) Thread-On Diffuser (KP2747-) GUN REQUIRES Gun Connector Kit Gun Liner Shown K APPLICATIONS Industrial Fabrication Heavy Equipment Shipbuilding Construction

2 TOP FEATURES Gun Tube Copper - High quality copper inner tube enhances electrical conductivity. Teflon - Tough insulation and safety barrier. Aluminum - Aircraft grade aluminum outer tube extends service life. Secure-Lock tube resists rotational slipping. Gun Handle - Smaller diameter is more comfortable. - Barrel style offers more grip positions. - Repositionable for top or bottom trigger operation. Strain Relief Tight winding prevents snagging. Trigger - Silver-plated contacts. - Positive contact trigger (not a micro-switch). - Trigger-Guard Prevents accidental triggering. - Locking trigger kit available. Contact Tip Technology - Copper Plus More copper for better heat dissipation. - Anti-Seize thread design on contact tips and diffuser. Gun cable connection system - Inner barbed connection securely fastens gun cable core tube to prevent gas leaks. - Re-usable barbed outer locking collar securely clamps the gun cable jacket. - Large electrical contact surface area between gun cable and gun body ensures long life. - Extra trigger leads allow fast, easy servicing. CONTACT TIP TECHNOLOGY Copper Plus Contact Tips Compare Magnum PRO tips to Standard Magnum and Tregaskiss Larger Diameter Means More Copper. The Result? Greater Heat Dissipation and Longer Life. Tip Diameter (Inches) % Larger Contact Tip for 0/350 Patent-pending Anti-Seize Thread Design Flattened thread profile increases the thread cross-section where heat typically concentrates and tips fail. The result is reduced melting, fusion, seizing and extended contact tip service life. Longer life and fewer tip changes reduces expendable part and labor costs while increasing arc time. To extend contact tip life even more, optional chrome-zirconium Extended Life tips are also available. Standard Tregaskiss Magnum PRO Magnum Contact Tip for 450/550 Tregaskiss is a trademark of Tregaskiss, wholly owned subsidiary of Illinois Tool Works. [ 2 ] Magnum PRO Semiautomatic Guns

3 STEP MAGNUM PRO SELECT SELECT YOUR GUN - DON T OVERBUY! A Select Amperage B Select Usage C Select Gas D Select Gun A Amperage B Usage (Duty Cycle) Up to 00% Up to 80% Up to 60% Up to 40% C Gas Type D Recommended Gun Magnum PRO 0 K265-x Magnum PRO 350 K2652-x Magnum PRO 450 K2653-x Magnum PRO 550 K2655-x STEP 2 SELECT YOUR GUN CONNECTOR KIT GUN CONNECTOR KIT Manufacturer Wire Feeder Model Magnum PRO 0/350/450 Magnum PRO 550 LN-7 Series, LN-8, LN-9, LN- K466- K63- [Up to.052 in. (.4 mm) Wire] LN-8, LN-9 Series, LN- K466-8 K63-6 [/6 in. (.6 mm) and Larger Wire] Lincoln Electric LF-72, LF-74 Series, LN- PRO K466-0 K63-7 () K466-0 Power Feed 0 and series K466-0 K63-7 () POWER MIG Series and Power Wave C300 K466-6 NA Tweco Adapted No. 2, No. 3, No. 4 Guns (K466), No. 5 (K63) K466-2 K63-2 Miller Intellimatic, Sidekick, D-5A, Porto-Mig Millermatic 30, 200, MM-35, S-42GL, S-52A, S-54A, Swing Arc-Dual, Swing Arc-Single S-32S, 52D, 54D, 54E, 60 Series K466-3 K63-3 () K500-3 Gun Receiver Bushing is required for Power Feed 0 series, LF series and LN- PRO wire feeders. STEP 3 SELECT YOUR LINER MAGNUM PRO 0/350/450 ft. (m) (0.9-.2).052-/6 (.3-.6) /6-5/64 (.6-2.0) Aluminum (2).035-3/64 (0.9-.2) 5 (4.5) KP KP KP KP44N (2) 26 (7.6) KP KP44-6- KP (2) Recommended for aluminum wire welding. ft. (m) 5 (4.5) 26 (7.6) (0.9-.2).052-/6 (.3-.6) MAGNUM PRO 550 5/64-3/32 ( ) 7/64-/8 ( ) Aluminum (2).035-3/64 (0.9-.2) KP KP KP45H KP KP45N (2) KP KP45-6- KP45H-332- KP45-8- Magnum PRO Semiautomatic Guns [ 3 ]

4 EXPENDABLE PARTS 0/350 and 450/550 Magnum PRO Expendable Parts are interchangeable. Interchanging will require gun tube insulator and gas diffuser changes. Customers may choose to change expendable parts to standardize stocking parts or to make the gun more compact for tight spaces. Magnum PRO 350A Guns Contact Tip for 350A CONTACT TIPS 350 A Wire Standard Standard Tapered Tip Tapered Tip Diameter Pkg. Qty. - 0 Pkg. Qty Pkg. Qty. - 0 Pkg. Qty (0.6) KP KP B00 KP2744-0T KP2744-0T-B (0.8) KP KP B00 KP T KP T-B (0.9) KP KP B00 KP T KP T-B (.0) KP KP B00 KP T KP T-B (.2) KP KP B00 KP T KP T-B (.3) KP KP B00 KP T KP T-B00 /6 (.6) KP KP B00 KP2744-6T KP2744-6T-B00 5/64 (2.0) KP KP B00 KP T KP T-B00 GAS DIFFUSER 350A Pkg. Qty. Standard Duty Light Duty Extended Reach Slip-on KP2746- KP34- () KP3360- KP KP2746--B KP34--B () KP3360--B KP B Gas Diffuser Gas Diffuser for 350A for 350A Slip-on GUN TUBE INSULATOR 350A Pkg. Qty. Part Number KP KP B Gun tube Insulator 350A Extended Reach Gas Diffuser for 350A GAS NOZZLE 350 A Slip-on Nozzle /8 (3.2) Diameter Pkg. Qty. Standard (9.5) Standard 0.5 (2.7) Extended Reach 0.5 (2.7) Bottleneck 0.5 (2.7) Standard 0.6 (5.9) Flush /8 (3.2) /8 (3.2) Flush /8 (3.2) KP R KP R-B KP F KP F-B KP S KP S-B KP R KP R-B KP F KP F-B KP S KP S-B KP R KP R-B KP F KP F-B KP S KP S-B KP R KP R-B KP R KP R-B KP F KP F-B KP S KP S-B KP R KP R-B KP F KP F-B KP S KP S-B KP R KP R-B KP F KP F-B KP S KP S-B Bottleneck for up to 350A /8 (3.2 mm) ed for up to 350A /8 (3.2 mm) ed Extended Reach for up to 350A /8 (3.2 mm) ed GUN TUBE 350A Gun Tubes 45º Gun Tube 60º Gun Tube Magnum PRO 0 KP KP Magnum PRO 350 KP KP () For use with Magnum PRO 00L KP3075--XXX nozzles only [ 4 ] Magnum PRO Semiautomatic Guns

5 EXPENDABLE PARTS 0/350 and 450/550 Magnum PRO Expendable Parts are interchangeable. Interchanging will require gun tube insulator and gas diffuser changes. Customers may choose to change expendable parts to standardize stocking parts or to make the gun more compact for tight spaces. Magnum PRO 550A Guns Expendables Contact Tip for 550A CONTACT TIPS 550A Wire Diameter Standard Standard Extended Life Extended Life Pkg. Qty. - 0 Pkg. Qty Pkg. Qty. - 0 Pkg. Qty (0.9) KP KP B00 KP R KP R-B (.0) KP KP B00 NA NA (.2) KP KP B00 KP R KP R-B (.3) KP KP B00 KP R KP R-B00 /6 (.6) KP KP B00 KP2745-6R KP2745-6R-B (.7-.8) KP KP B00 KP R KP R-B00 5/64 (2.0) KP KP B00 KP R KP R-B00 3/32 (2.4) () KP KP B00 KP R KP R-B00 7/64 (2.8) () KP KP B00 KP R KP R-B00 /8 (3.2) () KP KP B00 NA NA () 550 only GAS DIFFUSER 550A Type Pkg. Qty. Standard Duty /4 in. Slip-on KP2747- KP355- KP KP2747--B KP355--B KP B Pkg. Qty. GUN TUBE INSULATOR 550A Part Number KP2773- KP2773--B GAS NOZZLE 550A Gas Diffuser for 550A Gun Tube Insulator 550A Gas Diffuser for 550A Slip-on Slip-on Diameter Nozzle Pkg. Qty. Standard 0.6 (5.9) Bottleneck 0.6 (5.9) Standard (9) /8 (3.2) Flush /8 (3.2) /8 (3.2) Flush /8 (3.2) KP R KP R-B KP F KP F-B KP S KP S-B KP R KP R-B KP F KP F-B KP S KP S-B KP36--62R KP36--62R-B KP36--62F KP36--62F-B KP36--62S KP36--62S-B KP R KP R-B KP F KP F-B KP S KP S-B KP R KP R-B KP F KP F-B KP S KP S-B Bottleneck Gas Nozzle for 550A /8 in. (3.2 mm) ed for 550A /8 in. (3.2 mm) ed GUN TUBE 550A Gun Tubes 45º Gun Tube 60º Gun Tube 82º Gun Tube 80º Gun Tube Magnum PRO 450 KP KP KP KP Magnum PRO 550 KP KP KP KP SN (2) / KP L (3)(4) (2) Short neck for up to 3/32 in. wire. (3) Extended version. (4) When using an extended gun tube and extended gas nozzle, a ft. liner should be used. Magnum PRO Semiautomatic Guns [ 5 ]

6 RECOMMENDED ACCESSORIES GENERAL OPTIONS Magnum PRO Harness Adapter Required for use with Magnum PRO Dual Procedure or Dual Schedule guns when adapting to POWER MIG products, Power Wave C300, or Miller Electric wire feeders. Order K359- SPECIFICATIONS Product Name Product Number Magnum PRO 0 K265- K265-2 K265-3 K265-4 Magnum PRO 350 K2652- K K K Magnum PRO 350 K33- Dual Procedure K33-2 (Switch Control) K33-3 K33-4 Magnum PRO 350 K332- Dual Schedule K332-2 (Trigger Control) K332-3 K332-4 Magnum PRO 450 K2653- K K K Magnum PRO 450 Dual Procedure (Switch Control) Magnum PRO 450 Dual Schedule (Trigger Control) K333- K333-2 K333-3 K333-4 K334- K334-2 K334-3 K334-4 Magnum PRO 550 K2655- K K K Magnum PRO 550 Dual Procedure (Switch Control) Magnum PRO 550 Dual Schedule (Trigger Control) K335- K335-2 K335-3 K335-4 K336- K336-2 K336-3 K336-4 Amperage Rating 00% Duty Cycle Wire Diameter Range Cable Length ft. (m) Mixed /64 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /64 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /64 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /64 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /64 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /64 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /64 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /8 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /8 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) /8 ( ) 0 (3.0) 5 (4.5) 20 (6.) (7.6) Gun Connector Order Separately Gun Liner Order Separately Magnum PRO 0 K ( ) 5 (4.5) K466-6 KP Ready-Pak Magnum PRO 350 K ( ) 5 (4.5) K466-0 KP Ready-Pak Magnum PRO 450 Ready-Pak K ( ) 5 (4.5) K466-0 KP * Ready-Paks include in. ( mm) liner

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