CERATIZIT 3X3. an intelligent combination

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1 CERATIZIT 3X3 an intelligent combination

2 2 \ CERATIZIT 3X3 INTRODUCTION The user-friendly concept CERATIZIT 3x3, an intelligent combination of grades and chip breaker, enable you to quickly choose the right grade and chip breaker to create the optimum solution for your daily work. CERATIZIT 3 x 3 A proven combination of only three chip breakers and three grades cover all your requirements of turning steel - within the boundary area. Benefits: - fast choice of the most economical combination of grade and geometry - increased productivity - maximum process reliability - lower storage costs CERATIZIT \ 11/4/16 AMB STUTTGART

$3 \ CERATIZIT 3X3 3 GRADES - cutting speed + v c$

3 3 \ CERATIZIT 3X3 3 GRADES - cutting speed + v c machining condition CERATIZIT \ 11/4/16 AMB STUTTGART

$4 \ CERATIZIT 3X3 3 GEOMETRY S Depth of cut a p [mm] Geometry$ $breaker for roughing feed f [mm/u] CERATIZIT \ 11/4/16 AMB$

4 4 \ CERATIZIT 3X3 3 GEOMETRY S Depth of cut a p [mm] Geometry F50: Fine chip breaker for finishing Geometry M50: Universal chip breaker for medium machining Geometry M70: Stable chip breaker for roughing feed f [mm/u] CERATIZIT \ 11/4/16 AMB STUTTGART

$5 \ CERATIZIT 3X3 GEOMETRY -F50 Positive rake angle for great chip$ $Tapered cutting edge for soft cutting CERATIZIT \ 11/4/16 AMB$

5 5 \ CERATIZIT 3X3 GEOMETRY -F50 Positive rake angle for great chip forming Sharp cutting edge for low cutting forces and high surface quality Ground contact face for good stability (in the tip seat) Tapered cutting edge for soft cutting CERATIZIT \ 11/4/16 AMB STUTTGART

$6 \ CERATIZIT 3X3 GEOMETRY - M50 Surrounding positive protection chamfer$ $Optimized cutting edge design for a soft cut CERATIZIT \ 11/4/16 AMB$

6 6 \ CERATIZIT 3X3 GEOMETRY - M50 Surrounding positive protection chamfer for higher process reliability Adjusted chip breaker for ideal chip guidance Ground contact face for good stability (in the tip seat) Optimized cutting edge design for a soft cut CERATIZIT \ 11/4/16 AMB STUTTGART

7 7 \ CERATIZIT 3X3 GEOMETRY - M70 Chip breaker distance optimized to improve chip evacuation Flat face around the center hole for the improved clamping claw Ground contact face for good stability (in the tip seat) Optimized cutting edge for increasing the cutting stability CERATIZIT \ 11/4/16 AMB STUTTGART

8 8 \ CERATIZIT 3X3 CUSTOMER BENEFITS Advantage Three chip breaker and three grades fulfill the requirements of steel turning Blackstar TM CTCP115 high wear resistance for high cutting speed Blackstar TM CTCP125 universal grade for a wide field of applications, also for light interrupted cuts Colorstar TM CTCP135 tough grade for interrupted cuts & difficult applications Ground contact areas Benefit Clear, integrated program comfortable choice of the right insert Due to high cutting data and increased tool life, increased efficiency All-purpose use, high reliability and high performance Maximum reliability and reduced scrap rate Better stability to clamp the insert in the tool, also suitable for difficult conditions and unstable machines CERATIZIT \ 11/4/16 AMB STUTTGART

9 9 \ CERATIZIT 3X3 machining situation THE FIRST CHOICE IN FINISHING THE RELIABLE FOR FINISHING IF FINISHING IS DIFFICULT F -F50 -F50 -F50 - perfect chip breaking - high surface quality - small components - chip breaking problems - internal machining - interrupted cuts application M THE HAR ONE FOR MAXIMUM PERFORMANCE - for high cutting parameter - also for cast iron -M50 THE FIRST CHOICE FOR MASHINING OF STEEL - Universal insert - Finishing to light roughing - Continuous to light interrupted cut -M50 FOR A SAFE MANUFACTURING - turning to center - interrupted cuts -M50 THE WEAR RESISTANT FOR ROUGHING THE UNIVERSAL FOR ROUGHING THE FIRST CHOICE FOR ROUGHING R -M70 -M70 -M70 - contour turning - also for cast iron - forging skin - high depth of cut - Forging / castings crust - Heavy interrupted cut CERATIZIT \ 11/4/16 AMB STUTTGART

$10 \ CERATIZIT 3X3 PRACTICAL EXAMPLE Cutting data Competitor CERATIZIT Geometry Fine -F50 Grade$ ] 100 120 turning of pivot pin material: 41CrMo4 (1.

10 10 \ CERATIZIT 3X3 PRACTICAL EXAMPLE Cutting data Competitor CERATIZIT Geometry Fine -F50 Grade P15 CTCP115 vc [m/min] f [mm/u] ap [mm] Tool life [pcs.] turning of pivot pin material: 41CrMo4 (1.7223) insert: DNMG EN geometry: -F50 grade: CTCP quantity [pcs.] +20% 90 P15 CTCP115 CERATIZIT \ 11/4/16 AMB STUTTGART

$11 \ CERATIZIT 3X3 PRACTICAL EXAMPLE Cutting data Competitor CERATIZIT Geometry Medium -M50$ ] 60 120 Turning of a bearing ring material: 100Cr6 (1.

11 11 \ CERATIZIT 3X3 PRACTICAL EXAMPLE Cutting data Competitor CERATIZIT Geometry Medium -M50 Grade P25 CTCP125 vc [m/min] f [mm/u] ap [mm] Tool life [pcs.] Turning of a bearing ring material: 100Cr6 (1.3505) insert: WNMG EN geometry: -M50 grade: CTCP125 quantity [pcs.] % P25 CTCP125 CERATIZIT \ 11/4/16 AMB STUTTGART

12 12 \ CERATIZIT 3X3 PRACTICAL EXAMPLE Cutting data Competitor CERATIZIT Geometry Roughing -M70 Grade P30 CTCP135 vc [m/min] f [mm/u] ap [mm] Tool life [pcs] Turning camshaft material: 16MnCrS5 ( ) insert: WNMG EN geometry: -M70 grade: CTCP135 quantity [pcs.] % P35 CTCP135 CERATIZIT \ 11/4/16 AMB STUTTGART

$13 \ CERATIZIT 3X3 CERATIZIT 3x3, an intelligent$

13 13 \ CERATIZIT 3X3 CERATIZIT 3x3, an intelligent combination CERATIZIT \ 11/4/16 AMB STUTTGART

$14 \ CERATIZIT 3X3 ALSO APPLIES WHEN TURNING HEAVY IS THE HEAD THAT WEARS THE CROWN GC4315 AC8030P -MF5 TP1501 TP0501 -RW -RN -RP -TM GC4205 -PR WPP05S -QM -F3P -PM -PF GC4335 AC805P CTCP115 -M3P -M3$

14 14 \ CERATIZIT 3X3 ALSO APPLIES WHEN TURNING HEAVY IS THE HEAD THAT WEARS THE CROWN GC4315 AC8030P -MF5 TP1501 TP0501 -RW -RN -RP -TM GC4205 -PR WPP05S -QM -F3P -PM -PF GC4335 AC805P CTCP115 -M3P -M3 -TMR WPP20S -TRM -HM CTCP125 -M5 WPP30S AC810P -R3P -RP5 -FP5 KCP40B -MR7 -TF MC6015 KCP30B KCP05B IC8250 -NSE -M6 -MP5 -MP3 -FN -LP -MN -CT KCP10B -NGE KCP25B -NGU -RP -NMU -NME MC6025 -TMF -MP IC8150 TP3500 UE6105 UH6400 IC8350 CERATIZIT \ 11/4/16 AMB STUTTGART GC4325 -NSU AC8025P WPP10S MC6035

$15 \ CERATIZIT 3X3 The right choice, easy to chose.$

15 15 \ CERATIZIT 3X3 The right choice, easy to chose. Only two steps lead you to the goal. CERATIZIT \ 11/4/16 AMB STUTTGART

16 16 \ 1. CHOOSE YOUR APPLICATION CERATIZIT \ 11/4/16 FUßZEILE \ FOOTNOTE \ PIED DE PAGE

17 17 \ APPLICATION CERATIZIT \ 11/4/16 FUßZEILE \ FOOTNOTE \ PIED DE PAGE

18 18 \ 2. CHOOSE YOUR MACHINING SITUATION CERATIZIT \ 11/4/16 FUßZEILE \ FOOTNOTE \ PIED DE PAGE

19 19 \ MACHINING SITUATION CERATIZIT \ 11/4/16 FUßZEILE \ FOOTNOTE \ PIED DE PAGE

20 20 \ SELECTION OVERVIEW CERATIZIT \ 11/4/16 FUßZEILE \ FOOTNOTE \ PIED DE PAGE

$21 \ THE RIGHT CHOICE IS.$ BLACKSTAR TM The first choice

$Video CERATIZIT \ 11/4/16$

21 21 \ THE RIGHT CHOICE IS... CERATIZIT CTCP125 M50 BLACKSTAR TM The first choice for machining of steel Universal insert Finishing to light roughing Continuous to light interrupted cut Details Video CERATIZIT \ 11/4/16 FUßZEILE \ FOOTNOTE \ PIED DE PAGE

22 CERATIZIT 3X3 a intelligent combination

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