Insta-Pro Extrusion Systems in Africa. Michael Martin Africa Sales Director
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1 Insta-Pro Extrusion Systems in Africa Michael Martin Africa Sales Director
2 Who is Insta-Pro? Global Experts in Extrusion Technology since 1969 Processing solutions for small-medium applications for food and feed Global Presence in over 100 countries Focus Oilseeds FBF/CSB TSP Fishfeed, Petfood
3 What does Insta-Pro do? Provide extrusion processing solutions with exceptional customer support so that customers can optimize the quality of their food and feed
4 Research Partners Iowa State University University of Illinois Texas A&M University University of North Carolina Texas Tech University USDA ARS Lubbock Kansas State University University of Missouri University of Nebraska Oceanic Institute University of Georgia
5 Services Extrusion Research & Development Nutrition Services Technology Workshops Equipment Rebuilding & Parts Complete Processing Plants Commissioning and Training Financing Raw Material Supply Oil Refining
6 What is an Extruder? An extruder is a machine which cooks and shapes materials by the process of extrusion. Consists of a flighted Archimedes screw which rotates within a tightly fitting cylindrical barrel.
7 High + Medium Shear Extrusion shear temperature pressure time Raw Soybean Extrusion Extruded Soy Cell wall intact Complete Cell Rupture Dry Extrusion: no external heat source only friction
8 Extrusion Applications Oilseeds Soybeans, Cottonseed, Canola/Rapeseed, Sunflower seed, Mustard seed, Peanuts, Flaxseed, Safflower seed, etc Food Fortified Blended Foods FBF - Corn-Soy Blend CSB, Sorghum-Soy Blend SSB, Textured Soy Protein TSP, Cereal Beverages, Low Fat Soy Flour Complete Feed Fishfeed, Petfood, Horse Feeds, Young Animal feeds, etc By-Products Animal, Plant, Ethanol and Marine By-Products Rice Bran Stabilization
9 Insta-Pro Extruders Adaptable to produce multiple products
10 Shaped Snacks Pelleted Feeds
11 Insta-Pro Oil Presses Model 5005 Model 1000 Model 2000
12 Insta-Pro ExPress Modular System Extrusion and Mechanical Oil Extraction
13 1 mt/hr ExPress total power requirement with cleaning unit ~200 HP / 150 kw
14
15 20 mthr ExPress Soy Plant Russia
16 Insta-Pro Express Process RAW MATERIAL INTAKE Intake Facilities / Storage Silos or Shed / Conveying and Aspiration Equipment SEED PREPARATION Seed Cleaning Equipment / De-stoning / De-hulling / Metal Removing Equipment / Conditioning & Conveying EXTRUSION Insta-Pro Extrusion Equipment / Vapor Extraction Equipment / Conveying Equipment OIL PRESSING Insta-Pro Oil Pressing and Screening Equipment / Conveying Equipment COOLING Insta-Pro Cooling Equipment / Air Extraction Equipment / Conveying Equipment GRINDING Insta-Pro Cooling Equipment / Air Extraction Equipment / Conveying Equipment BAGGING / STORAGE Equipment for bagging-off / Bottling Equipment / Storage Tanks or Facilities / Conveying Equipment
17 Insta-Pro ExPress Soy Processing
18 ExPress Soybean Meal Proximate Analysis Dehulled ExPress SBM Nutrient (%) Dry matter 93.0 Crude protein 48.0 Crude Fat a) ether extract 6.00 b) acid hydrolysis 6.50 Crude fiber 3.30 Ash :2n :3n FFA 0.50 Lecithin 0.20 Energy Content of Dehulled ExPress SBM Species Kcal/Lb. Kcal/Kg. TME n Poultry ME Swine Species Mcal/Lb. Mcal/Kg. NEm Ruminants NEg Ruminants NEL Dairy ME Ruminants
19 Amino Acid Digestibility of ExPress Meal - Poultry ExPress AA Con. 1 ExPress True AAD 1 Indispensable AA (%) Solvent-Extracted True AAD 2 Arg His Ile Leu Lys Met Cys Phe Thr Val Dispensable AA Ala Glu Pro Data reported by Dr. Nick Dale, University of Georgia (2011, unpublished data) 2 Feedstuffs Ingredient Analysis Table (2011) SBM with hulls was used in this trial
20 Value of ExPress Soybean Oil Crude ExPress Soybean Oil Can be used in all food applications except deep frying (cooking, salad) Nutritionally superior to refined oil (more nutrients, natural antioxidants) No chemical treatment Colour is golden and taste is nutty Premium in some markets (mechanically extracted, organic) Degummed ExPress Soybean Oil Suitable for all cooking uses without restriction (including deep frying) Degumming is first step of refining (degummed oil may be considered as refined oil in some markets) Fully Refined (RBD) ExPress Soybean Oil Clear, white colour, odourless
21 Insta-Pro Fortified Blended Foods Corn-Soy Blend CSB Sorghum-Soy Blend SSB Novel Blends cassava, rice, millet, peanut, cowpea Flour or Shaped
22 Insta-Pro ExPress Low-Fat Soy Flour Raw Soy ExPress meal ExPress Soy Flour
23 Insta-Pro ExPress Low-Fat Soy Flour Typical Proximate Composition Moisture 9 % Protein dry matter basis 50 % as is 46 % Fat 5 7 % Total Dietary Fiber (TDF) 16 % Carbohydrates (including TDF) 28 % Calories (per 100 grams) 340
24 Insta-Pro ExPress Food Applications Product Low-Fat Soy Flours Textured Soy Proteins Application Breads, baked goods, infant foods Sauces, meat replacement, meat extenders, hi-protein foods (sports), institutional foods (school, military), vegetarian foods, health foods, Fortified Blended Foods Cereals and ready-to-eat snacks Natural Vegetable Oils Cooking, frying, salad oil, mayonnaise (+ feed, biodiesel)
25 Insta-Pro TSP 50% protein All vegetable, chemical-free No cold chain
26 Why Invest in Extrusion? 1. Low-moderate capital investment 2. Modular system build as you grow 3. Rapid return on investment Africa ~12 months 4. Ideal for small-medium enterprises 5. Easy to operate, durable equipment 6. Mechanical no hazardous chemicals 7. Flexibility to process various products 8. Uses local ingredients, helps local farmers 9. Positive impact on nutritional value 10.High value end-products
27 Self Sustaining Value Chain Insta-Pro s Successful Business Model
28
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