CSTR Digestion of Manure and Food Wastes. Co-Digestion of Manure and Food Wastes at Inland Empire California
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1 CSTR Digestion of Manure and Food Wastes Co-Digestion of Manure and Food Wastes at Inland Empire California Torsten Fischer and Dr. Katharina Backes Krieg & Fischer Ingenieure GmbH Hannah-Vogt-Strasse 1, Göttingen Tel.: , Fax: Milwaukee, Marquette University, September 19, 2008 Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
2 Krieg & Fischer Ingenieure GmbH Engineering Office: Planning and Construction of Biogas Plants Founded: 1999 (experience > 20 years) Team: 18 References: ca. 120 biogas plants in: Germany, Japan, Netherlands, Austria, Switzerland, Lithuania, Italy, Slovakia, Canada, USA, Spain, France Partners: Japan, Korea, USA, Canada, Bulgaria, France, Hungary, Turkey, Poland, Spain, Ireland Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
3 Activities of Krieg & Fischer in North America Cudworth Pork, 2003 manure, potatoes Cedar Grove In Planning Inland Empire, 2006 manure, waste Irving Equipment, 2007 potato residues, oil, potato starch SF Drayton In Planning SF Port Colborne In Planning SF London In Planning Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
4 Large Plant Experience Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
5 number of biogas plants Installed electrical power [MW] number of biogas plants in Germany installed electrical power in Germany Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
6 Yield of fuel per hectar equivalent to diesel Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
7 Order Structure Inland Empire SCI BSI Krieg & Fischer Ingenieure GmbH Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
8 Case Study Inland Empire Utility Agency Project: 1.5 MW dairy and food waste digester European Suppliers Construction Cost $ 4.97 Million North American Suppliers Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
9 PROJECT CRITERIA Dairy manure treatment capacity: 300 wet tons (270 mt) Manure solids concentration: 12% Additional food waste treatment capacity: 90 wet tons (83 mt) Expected volatile solids reduction : 50% Expected gas production: 699,700 cu.ft. per day (18,813 cubic meter per day) European Technology Expected power generation capacity: 1,500 kw Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
10 FINAL PROJECT DESIGN INFORMATION Number of digesters: 2 Digester diameter: 62 ft. (18.8 m) Digester height: 55.5 ft. (16.9 m) Volume of each tank: 1,200,000 gallons / 4,500 m³ Detention time: 25 days Top mounted agitator: One per tank Digester temperature: o F /37-39 C Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
11 Reception area Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
12 Feed Pumps Double-pipe heat exchangers Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
13 2 Upright Large Digester (4.500 m³ volume each) Mixer Heat Exchanger Input Output Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
14 Top mounted Agitator for complete digester mixing Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
15 Gas System Gas Blowers Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
16 Local biogas grid Pretreatment Desulphurication 1. biological desulphurication with oxygen 2. iron sponge sulfur removal devices Drying Compression to 200 psi / 1,4 MPa Local biogas grid gas flow diameter Distribution of biogas to five different companies for internal power production Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
17 Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
18 Statements No biogas plant is economically feasible with manure as input substrate only. We need organic waste for two reasons: a) Tipping Fee (Gate Fee) b) Extra Biogas Production There is nothing more stupid than saving money at the wrong place. a) biogas is aggressive. All biogas exposed materials have to be in high quality (PE, PVC, SS 316) b) the money is earned by the electricity production. Who is responsible for maintenance service for the gas engine? c) a biological process has to be controlled on a regular basis. What laboratory can do these investigations? Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
19 Co-Digestion of Manure and Food Wastes at Inland Empire California CSTR Digestion of Manure and Food wastes Torsten Fischer and Dr. Katharina Backes Krieg & Fischer Ingenieure GmbH Hannah-Vogt-Strasse 1, Göttingen Tel.: , Fax: Milwaukee, Marquette University, September 19, 2008 Krieg & Fischer Ingenieure GmbH Referent: Torsten Fischer September 19, /19
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