INDUSTRIAL products. Application guide

Transcription

1 INDUSTRIAL products Application guide

2 CONTENTS INTRODUCTION GENERAL APPLICATIONS LUBRICANT APPLICATIONS Automotive Industrial TYPICAL PRODUCT CHARACTERISTICS

3 INTRODUCTION Industrial Química Lasem is a European Oleochemical producer. The company was founded in 1947 and from the beginning we have been providing solutions essentially for two sectors: Industrial, offering esters designed specially for the lubricant industry, plastics, textile, inks and other sectors where a friendlier environmental solution could be required. Cosmetics/Personal care, offering a wide range of emollients and emulsifiers, based mainly on vegetal and other renewable raw materials. We are one of the largest fatty esters producers with a production capacity greater than MT and an extensive portfolio of more than 150 different esters, including both commodities and specialities. We are active in more than 50 countries, either directly or through our local distributor or agent, and in Asia via our affiliated company Lasem Asia. TECHNOLOGY The new IQL facilities were set up in We designed a very flexible production site that operates with a reliable automated system. When drawing up the plans we took advantage of our more than 50 years of experience in producing esters and created technologically advanced reactors as well as the other needed production services. Different engineering design parameters were considered which now provide both soft and effective process conditions while at the same time a high degree of respect for the environment. Operation units involved in the production of esters are: Esterification Neutralization/purification Deodorization Our commitment is to the continuous improvement of the processes and the utilization of fewer natural resources when producing our high quality esters under safe conditions and in a sustainable manner. The production site is certified ISO (environmental management) and has also been awarded the international quality standard ISO We manufacture some of our esters under HACCP requirements and we have Kosher as well as Halal certificates. RESEARCH, DEVELOPMENT AND INNOVATION After listening to customer requirements and taking into account new social trends, we continue to expand our range of esters with the intention of providing sustainable solutions. In recent years our approach has been to correlate chemical structure with functional parameters, leading us to develop a wide range of esters fully adapted to the customer s requirements and providing the best solution based on natural oleochemical sources. Considering the esters multifunctionality (Lubricity, Surfactancy and Solvency), and also due to the modularity when building an ester, we can estimate and create molecules that will perform a certain function. TRADEMARK CHEMICAL FAMILY REMARKS LASEMUL WEICHOL Stearates Oleates Saturated, highly stable, protection from oxidation, multisectorial. Unsaturated esters, higher lubricity, cold-temperature properties. WAGLINOL Coconut, palm, branched C8 and branched C9 esters Saturated or slightly unsaturated, protection from oxidation. DOCOIL Polycarboxylic esters Saturated, good cold-temperature properties. SOLDOC DOCADIT Isostearates Speciality esters Highly renewable esters, saturated and hindered, good cold-temperature properties, oxidatively and hydrolytically stable. Esters with improved properties. Designed for concrete applications when exceptional performance is required.

4 general product applications TRADE NAME FAMILY lubricants plastics textile industrial cleaning DOCADIT 260 DOCADIT 300 Polyol Ester DOCADIT 3000 Complex Ester DOCADIT 3050 Polyfunctional Esters DOCADIT 440 Polyol Ester DOCADIT 455 Formulated Ester DOCADIT 460 Polyol Ester DOCADIT 470 Glycol Ester DOCADIT 500 Polyfunctional Esters DOCADIT 940 Polyfunctional Esters DOCADIT 945 Polyfunctional Esters DOCADIT 5000 Complex Ester DOCADIT Complex Ester DOCADIT Complex Ester DOCADIT Complex Ester DOCADIT HV Complex Ester DOCOIL DIDA Polyfunctional Esters coatings leather rubber water treatment inks DOCOIL DOA Polyfunctional Esters DOCOIL DOS Polyfunctional Esters DOCOIL DTDA Polyfunctional Esters DOCOIL DTM Polyfunctional Esters DOCOIL TMO Polyfunctional Esters FTALATO 260 Polyfunctional Esters LASEMID D 88 Fatty Amide LASEMID DS Fatty Amide LASEMID DT Fatty Amide LASEMID M 88 Fatty Amide LASEMID SDO Fatty Amide TRADE NAME FAMILY lubricants plastics textile industrial cleaning LASEMID SM 28 Fatty Amide LASEMID SME 18 Fatty Amide LASEMUL 1000 Polyglycol Ester coatings leather rubber water treatment inks LASEMUL 130 LASEMUL 130 S LASEMUL 1500 Polyglycol Ester LASEMUL 2/136 Polyol Ester LASEMUL 2/62 Glycol Ester LASEMUL 2025 Polyglycol Ester LASEMUL 260 LASEMUL 3/136 Polyol Ester LASEMUL 32 E LASEMUL 32 R LASEMUL 4/136 Polyol Ester LASEMUL 400 Polyglycol Ester LASEMUL 62 E Glycol Ester LASEMUL 74 LASEMUL 74 NP LASEMUL 92 AE Glycerides LASEMUL 92 N 40 Glycerides LASEMUL 92 NF Glycerides LASEMUL 9290 P/K Glycerides LASEMUL S 74 SOLDOC 2/400 Polyglycol Ester SOLDOC 130 SOLDOC 3/134 Polyol Ester SOLDOC 4/136 Polyol Ester WAGLINOL WAGLINOL WAGLINOL 1308

5 general product applications TRADE NAME FAMILY lubricants plastics textile industrial cleaning coatings leather rubber water treatment inks WAGLINOL T WAGLINOL 2/10488 Glycol Ester WAGLINOL 212 Polyglycol Ester WAGLINOL WAGLINOL 250 WAGLINOL 288 Polyglycol Ester WAGLINOL 3/13480 Polyol Ester WAGLINOL 3/9280 Glycerides WAGLINOL 3208 WAGLINOL 3212 WAGLINOL 3288 WAGLINOL 4/13608 Polyol Ester WAGLINOL 4/13680 Polyol Ester WAGLINOL 412 Polyglycol Ester WAGLINOL 488 Polyglycol Ester WAGLINOL 6012 WAGLINOL 6016 WAGLINOL 612 Polyglycol Ester WAGLINOL E Polyglycol Ester WAGLINOL GSCB WAGLINOL ITD 12 WAGLINOL ITD 16 WEICHOL 1000 Polyglycol Ester WEICHOL 130 WEICHOL 130 HO WEICHOL 130 W WEICHOL 2/104 Glycol Ester WEICHOL 2/104 W Glycol Ester WEICHOL 2/400 Polyglycol Ester TRADE NAME FAMILY lubricants plastics textile industrial cleaning coatings leather rubber water treatment inks WEICHOL 2/600 Polyglycol Ester WEICHOL 2/76 Glycol Ester WEICHOL 2/76 HO Glycol Ester WEICHOL 2/76 W Glycol Ester WEICHOL 200 Polyglycol Ester WEICHOL 3/134 Polyol Ester WEICHOL 3/134 A Complex Ester WEICHOL 3/134 HO Polyol Ester WEICHOL 3/134 W Polyol Ester WEICHOL 3/92 W Glycerides WEICHOL 3/96 V Glycerides WEICHOL 300 Polyglycol Ester WEICHOL 32 WEICHOL 32 DF WEICHOL 32 W WEICHOL 33 WEICHOL 35 WEICHOL 4/136 Polyol Ester WEICHOL 4/136 HO Polyol Ester WEICHOL 4/136 W Polyol Ester WEICHOL 400 Polyglycol Ester WEICHOL 60 WEICHOL 60 W WEICHOL 600 Polyglycol Ester WEICHOL 74 WEICHOL 74 NP WEICHOL 92 Glycerides WEICHOL 92 N Glycerides WEICHOL 92 NF Glycerides

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8 lubricant esters range TRADE NAME FEATURES AUTOMOTIVE INDUSTRIAL FAMILY Two- Four- Hydraulic Chain Gear/ Transmission Metalworking Rolling Gear Greases Turbine Air Compressors DOCADIT DOCADIT DOCADIT DOCADIT HV DOCOIL DIDA DOCOIL DOA DOCOIL DOS DOCOIL DTDA DOCOIL DTM DOCOIL TMO Complex ester based on renewable carboxylic acids. Lubricant improver, to be used as a thickener. Complex ester based on renewable carboxylic acids, saturated. Lubricant improver, to be used as a thickener. Highly viscous complex ester based on renewable long chain fatty acids. To be used as a lubricant improver, additive or thickener. Highly viscous complex ester based on renewable long chain fatty acids. To be used as a lubricant improver, additive or thickener. Recommended in high temperature applications. Synthetic di-ester hindered and saturated, highly stable. Good low temperature performance. Saturated di-ester, highly stable. Good low temperature performance. Saturated di-ester, highly stable. Good low temperature performance. Synthetic di-ester hindered and saturated, highly stable. Good low temperature performance. Branched trimellitate ester, oxidatively and hydrolytically stable, recommended in high temperature applications. Branched trimellitate ester, oxidatively and hydrolytically stable, recommended in high temperature applications, to be used as basefluid or additive. Complex Ester Complex Ester Complex Ester Complex Ester Polyfunctional Esters Polyfunctional Esters Polyfunctional Esters Polyfunctional Esters Polyfunctional Esters Polyfunctional Esters TRADE NAME FEATURES AUTOMOTIVE INDUSTRIAL FAMILY Two- Four- Hydraulic Chain Gear/ Transmission Metalworking Rolling Gear Greases Turbine Air Compressors LASEMUL 130 Low viscosity, saturated mono-ester, oxidatively stable. LASEMUL 130 S Low viscosity, mono-ester. LASEMUL 74 LASEMUL 74 NP Low viscosity, saturated mono-ester, oxidatively stable. Low viscosity, saturated mono-ester, oxidatively stable. LASEMUL S 74 Low viscosity, mono-ester. SOLDOC 130 SOLDOC 3/134 SOLDOC 4/136 WAGLINOL Saturated, hindered mono-ester, low viscosity, high stability and good low temperature performance. Based on renewable sources, Hindered and saturated. Extremely oxidatively stable. Low volatility and high Flash Point. Based on renewable sources, Hindered and saturated. Extremely oxidatively stable. Low volatility and high Flash Point. Low viscosity, saturated mono-ester. Polyol Ester Polyol Ester WAGLINOL Low viscosity, mono-ester. WAGLINOL 1308 Low viscosity, branched, saturated mono-ester WAGLINOL T Low viscosity, mono-ester WAGLINOL 2/10488 WAGLINOL 3/13480 WAGLINOL 3/9280 Based on renewable fatty acid sources, Hindered, oxidatively stable. Low volatility. Saturated ester, highly stable in front the oxygen. Good low temperature behaviour. Recommended in high temperature applications. Saturated ester, extremely oxidatively stable. Recommended in high temperature applications and when food grade is required. Glycol Ester Polyol Ester Glycerides

9 lubricant esters range TRADE NAME FEATURES AUTOMOTIVE INDUSTRIAL FAMILY Two- Four- Hydraulic Chain Gear/ Transmission Metalworking Rolling Gear Greases Turbine Air Compressors WAGLINOL 3212 WAGLINOL 3288 WALINOL 4/13608 WAGLINOL 4/13680 WAGLINOL 6012 WAGLINOL 6016 Saturated Mono-ester, low viscosity, recommended in aluminium processing. Clean burn. Mono-ester, low viscosity, recommended in aluminium processing. Clean burn. Saturated ester, extremely oxidatively stable. Good low temperature performance. Recommended in high temperature applications. Saturated ester, extremely oxidatively stable. Good low temperature performance. Recommended in high temperature applications. Saturated Mono-ester, low viscosity. Clean burn. Saturated Mono-ester, low viscosity. Clean burn. Polyol Ester Polyol Ester WAGLINOL ITD 12 Saturated Mono-ester. WAGLINOL ITD 16 Saturated Mono-ester. WEICHOL 130 WEICHOL 130 HO Unsaturated, branched monoester, hydrolytically stable, could be used as basefluid or additive. Unsaturated, vegetal fatty acid based, branched monoester, hydrolytically stable, improved cold-temperature properties, to be used as basefluid or additive. WEICHOL 130 W Unsaturated, branched monoester, hydrolytically stable, improved cold-temperature properties, to be used as basefluid or additive. TRADE NAME FEATURES AUTOMOTIVE INDUSTRIAL FAMILY Two- Four- Hydraulic Chain Gear/ Transmission Metalworking Rolling Gear Greases Turbine Air Compressors WEICHOL 2/104 WEICHOL 2/104 W WEICHOL 2/76 WEICHOL 2/76 HO WEICHOL 2/76 W WEICHOL 3/134 WEICHOL 3/134 A WEICHOL 3/134 HO WEICHOL 3/134 W WEICHOL 3/92 W WEICHOL 3/96 V WEICHOL 32 Unsaturated, polyol ester, hydrolytically stable, to be used as basefluid or additive. Unsaturated, polyol ester, hydrolytically stable, to be used as basefluid or additive. Unsaturated, glycol ester, to be used as basefluid or additive in neat metalworking fluid applications. Unsaturated, vegetal fatty acid based, glycol ester, improved low temperature properties, to be used as basefluid or additive in neat metalworking fluid applications. Unsaturated, glycol ester, improved low temperature performance, to be used as basefluid or additive in neat metalworking fluid applications. Unsaturated, polyol ester, hydrolytically stable, to be used as basefluid or additive. Unsaturated polyol complex ester, hydrolytically stable, to be used as basefluid or additive. Unsaturated, vegetal fatty acid based polyol ester, hydrolytically stable, to be used as basefluid or additive. Unsaturated, polyol ester, hydrolytically stable, to be used as basefluid or additive. Glycol Ester Glycol Ester Glycol Ester Glycol Ester Glycol Ester Polyol Ester Triglyceride, unsaturated ester, food grade applications. Triglyceride, unsaturated ester, food grade applications. Glycerides Unsaturated mono-ester, to be used as basefluid or additive. Polyol Ester Complex Ester Polyol Ester Glycerides

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12 typical product characteristics Viscosity Index Acid Saponification Density 20ºC Iodine Hydroxyl Flash Point DOCADIT 300 TMP Tricocoate , DOCADIT 440 TMP Ester 44 8, , , DOCADIT 455 Formulated product 48 0,1 0, DOCADIT 460 TMP Trioleate 48 9, , , SOLDOC 3/134 TMP Tri-isostearate ,1 0,92 3, SOLDOC 4/136 PE Tetra-isostearate ,1 0,92 3, WAGLINOL 3/13480 TMP Tricaprylate caprate 19,5 4, , , WAGLINOL 4/13608 PE Tetracaprylate 26 0, , polyol esters WAGLINOL 4/13680 PE Tetracaprylate caprate 32 6, , , WEICHOL 3/134 TMP Trioleate 47 9, , , WEICHOL 3/134 HO TMP Trioleate 48 9, , , WEICHOL 3/134 W TMP Trioleate 48 9, , , WEICHOL 4/136 PE Tetraoleate 68 12, , , WEICHOL 4/136 HO PE Tetraoleate 68 12, , , WEICHOL 4/136 W PE Tetraoleate 68 12, , , Pour Point TRADE NAME Chemical Description Aspect Saponification Hydroxyl Iodine Acid LASEMUL 2/136 PE Di-stearate Flakes ,7 1,5 LASEMUL 3/136 PE Tri-stearate Flakes ,7 1,5 LASEMUL 4/136 PE Tetra-stearate Flakes ,7 1,5 Viscosity Index Acid Saponification Density 20ºC polycarboxylic esters Iodine Hydroxyl Flash Point DOCADIT 3050 Tri-isotridecyl Trimellitate , ,96 0,5 0, DOCADIT 500 Decyl Octyl Trimellitate 51, , ,97 0,5 0, DOCADIT 940 Di-2-Ethylhexyl Dimerate 94 13, ,1 0, DOCADIT 945 Di-2-Ethylhexyl Dimerate (Hydrogenated) Pour Point ,1 0, DOCOIL DIDA Di-isodecyl Adipate 14 3, , ,92 1 0, DOCADIT 3000 DOCADIT 5000 DOCADIT DOCADIT Adipic acid, polymer with PE and Oleic acid PE mixed esters with sebacic acid and isoestearic Dimeric acid, polymer with TMP and oleic PE mixed esters with sebacic acid and isoestearic Viscosity Index Acid Viscosity Index Saponification Acid Density 20ºC Iodine Hydroxyl Flash Point Pour Point ,1 2, ,5 0, ,1 2, DOCADIT Polyol complex ester ,2 0, DOCADIT HV Polyol complex ester ,5 0, Density 20ºC Iodine Hydroxyl Flash Point DOCOIL DOA Di-2-Ethylhexyl Adipate 7,7 2, , ,93 1 0, DOCOIL DOS Di-2-Ethylhexyl Sebacate 11,5 3, , ,91 0, DOCOIL DTDA Di-isotridecyl Adipate 26,3 5, , , DOCOIL DTM Tri-isodecyl Trimellitate , ,97 0,5 0, DOCOIL TMO Tri-2-Ethylhexyl Trimellitate 91 9,6 78 0, ,99 1 0, Pour Point complex esters WEICHOL 3/134 A TMP mixed esters with adipic acid and oleic , methyl esters Acid Saponification Density 20ºC Iodine Flash Point LASEMUL 32 E Methyl Stearate 0, ,85 0, LASEMUL 32 R Methyl Stearate 0, ,85 0, WAGLINOL 3208 Methyl Caprylate 0, ,88 0,5 WAGLINOL 3212 Methyl Laurate 2,4 0, ,87 0, WAGLINOL 3288 Methyl Cocoate 2,7 0, ,87 8 WEICHOL 32 Methyl Oleate 4, ,88 85 WEICHOL 32 DF Methyl Oleate 4, ,88 87 WEICHOL 32 W Methyl Oleate 4, , WEICHOL 33 Soybean, Methyl ester 4, , WEICHOL 35 Rapeseed, Methyl ester 4, , Freezing Point

13 typical product characteristics unsaturated Viscosity Index Acid Ethylene glycol di-stearate Saponification Density 20ºC Iodine Hydroxyl LASEMUL 130 S 2-Ethylhexyl Tallowate , LASEMUL S 74 Isobutyl Tallowate 6,5 2, , , Flash Point WEICHOL Ethylhexyl Oleate 8,6 2, , , , WEICHOL 130 HO 2-Ethylhexyl Oleate 8,5 2, , , , WEICHOL 130 W 2-Ethylhexyl Oleate 8,5 2, , , , WEICHOL 60 Isopropyl Oleate 5, , , , WEICHOL 60 W Isopropyl Oleate 5, , , , WEICHOL 74 Isobutyl Oleate 6 2, , , WEICHOL 74 NP Butyl Oleate 5,9 0, , , Viscosity Index Acid Saponification Density 20ºC Iodine Hydroxyl Pour Point saturated Flash Point DOCADIT Octyldodecyl Isostearate 26 5, ,1 2, LASEMUL Ethylhexyl Stearate 10,2 2, , ,86 0,5 0, LASEMUL 74 Isobutyl Stearate ,5 0,5 190 LASEMUL 74 NP Butyl Stearate 6,4 2, , ,85 0,5 0, SOLDOC Ethylhexyl Isostearate 11 3, ,2 2, WAGLINOL Ethylhexyl Palmitate 8,5 0, , WAGLINOL Ethylhexyl 2-Ethylhexanoate Pour Point 2,7 0,1 0,5 0,5-35 WAGLINOL Ethylhexyl Cocoate 5,3 0, ,86 4 0, WAGLINOL T 2-Ethylhexyl Cocoate 5,4 1,9 0, ,86 6 0, WAGLINOL 250 Cetyl Stearyl 2-Ethylhexanoate 9,2 0,2 0,5 1 WAGLINOL 6012 Isopropyl Laurate 2,8 0, ,86 0,5 1 WAGLINOL 6016 Isopropyl Palmitate 5,1 0, ,85 0,5 0, WAGLINOL GSCB 2-Ethylhexyl Laurate 5 0, , WAGLINOL ITD 12 Isotridecyl Laurate 8 0, ,5 1 WAGLINOL ITD 16 Isotridecyl Palmitate 14,5 0, ,86 0,5 1 glycol esters TRADE NAME Chemical Description Dropping Point ºC Saponification Hydroxyl Iodine Acid LASEMUL 2/ ,7 3,5 LASEMUL 62 E Ethylene glycol stearate ,7 1,5 Viscosity Index Pour Point Flash Point Density 20ºC Iodine DOCADIT 470 NPG Di-isostearate ,9 3 0,1 WAGLINOL 2/10488 NPG Di-cocoate ,9 7 1,5 WEICHOL 2/104 NPG Dioleate 24,6 5, ,9 74 1,5 WEICHOL 2/104 W NPG Dioleate ,9 80 1,5 WEICHOL 2/76 Propylene glycol Dioleate 19 4, , WEICHOL 2/76 HO Propylene glycol Dioleate , WEICHOL 2/76 W Propylene glycol Dioleate ,9 87 1,5 Acid glycerides TRADE NAME Chemical Description Saponification Monoglycerides % Iodine Acid LASEMUL 92 AE Glyceryl Stearate SE LASEMUL 92 N 40 Glyceryl Stearate LASEMUL 92 NF Glyceryl Stearate LASEMUL 9290 P/K Glyceryl Monostearate 90 % WEICHOL 92 Glyceryl Oleate ,5 WEICHOL 92 N Glyceryl Oleate ,5 WEICHOL 92 NF Glyceryl Oleate ,5 Viscosity Index Cloud Point Pour Point Flash Point Density 20ºC triglycerides Iodine WAGLINOL 3/9280 Glyceryl Tricaprylate caprate 14,5 3, ,95 0,5 0,1 WEICHOL 3/92 W Glyceryl Trioleate 40 8, , ,5 WEICHOL 3/96 V Glyceryl Trioleate , ,5 Acid

14 typical product characteristics TRADE NAME Chemical Description Acid Saponification Iodine (gi2/100g) peg esters Hydroxyl LASEMUL 1000 PEG-1000 Stearate 2,5 45 0,5 45 LASEMUL 1500 PEG-1500 Stearate ,5 30 LASEMUL 2025 PEG/PPG-2025 Stearate LASEMUL 400 PEG-400 Stearate 2,5 85 0,5 85 SOLDOC 2/400 PEG-400 Di-isostearate ,5 15 WAGLINOL 212 PEG-200 Laurate ,5 147 WAGLINOL 288 PEG-200 Cocoate WAGLINOL 412 PEG-400 Laurate ,5 96 WAGLINOL 488 PEG-400 Cocoate 2, WAGLINOL 612 PEG-600 Laurate 2,5 70 0,5 72 WAGLINOL E PEG-1000 Laurate ,5 WEICHOL 1000 PEG-1000 Oleate WEICHOL 2/400 PEG-400 Dioleate WEICHOL 2/600 PEG-600 Dioleate WEICHOL 200 PEG-200 Oleate WEICHOL 300 PEG-300 Oleate WEICHOL 400 PEG-400 Oleate WEICHOL 600 PEG-600 Oleate fatty amides TRADE NAME Chemical Description Aspect Free amine % Ester in amide % Acid LASEMID D 88 Cocamide DEA Viscous liquid 5 6 0,5 LASEMID DS Soyamide DEA Viscous liquid 5 6 0,5 LASEMID DT Soyamide DEA Viscous liquid LASEMID M 88 Cocamide MEA Solid 2 1 LASEMID SDO Oleamide DEA Viscous liquid LASEMID SM 28 Stipped Cocamide MEA Solid 2 6 0,5 LASEMID SME 18 Stearamide MEA Solid 2 6 1

15 Av. de la Indústria, 7 Pol. Ind. Pla del Camí, s/n Castellgalí (Barcelona) Tel Fax info_iql@lasem.com