Using the latest 3D printing technology to manufacture the best solutions for a variety of hearing amplification and hearing protection applications.
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1 Product Catalogue
2 Using the latest 3D printing technology to manufacture the best solutions for a variety of hearing amplification and hearing protection applications Suite 1B, 1934 St Joseph Blvd Orléans, ON K1C 1E4 Toll Free: info@aurislabs.com
3 How Our Service Works Military & Law Enforcement Construction & Manufacturing Shooting Musician Sleeping Swimming Custom Ear Buds Earmold Styles Materials
4 Auris Labs uses one of the highest resolution systems in the industry. 2 The Perfactory 3 Digital Shell Printer Envision Tec s Perfactory 3 Digital Shell Printer can build up to 40 shells in 2-3 hours as the DLP process cures all parts simultaneously. The resolution is transferred into the highest quality surface finishes achievable by any rapid manufacturing process. This machine is the preferred choice for leading hearing aid manufacturers.
5 How our Service Works 2 Modelling & Printing Once an approved digital EMI has been received, it is time for the model processing. The EMI is the base reference when modelling and designing your custom ear molds. Our 3D software follows every curve and contour of your ear for a perfect fit*. Once the mold is modelled, it is prepared for printing. We use a state of the art digital light processing (DLP) printing process with a voxel resolution up to fifty micrometers (50 µm). * While the molds are modelled exactly based off your ear impression, everyone s ear may have unique sensitivities or movements that aren t represented by the EMI we receive. 1 Receiving & Scanning When an order is placed we receive either a digital copy of your ear impression (EMI) or a physical ear impression. When we receive a digital EMI, we inspect the EMI for usability* before sending it off to be used in the modelling stage. Physical EMIs are also inspected for usability and modified to allow our 3D scanner to create an accurate digital representation of your ear. When the digital file is approved, it is sent to the modelling stage. * If it is determined that the ear impression will not be suitable to make a custom mold, we will inform you of the option to either send a new, adequate EMI or forfeit our 180-day fit warranty. 3 Post & Shipping After your custom molds have been printed they are sent through post-processing. Your molds will first be cleaned of any residual resin and then cured to final hardness. We then buff out any bumps or ridges left over from the printer and seal the mold with lacquer for a smooth, clear finish. Once your molds pass final quality assurance, they are packaged up and shipped to your door. 3
6 Military & Law Enforcement
7 Auris Labs has worked with the Canadian Armed Forces to provide a hearing protection solution for Pilots and ground crew at various bases across Canada. We pride ourselves in working closely with the Canadian Armed Forces in revising our product to deliver the best noise protection and comfort that our forces need. We have also worked with the RCMP to provide custom ear pieces for one-way radio com munications, allowing law enforcement to wear discrete ear pieces that fit perfectly to their ear. These earmolds, as pictured below, are designed with the maximum allowable venting which ensures law enforcement can still easily hear the environment around them. Military & Law Enforcement KEY FEATURES Universal attachment. Allows for ambient noise. Discrete fit. Tubing Elbow attachment. Available Colours Specifications RED CADET BLUSH RED MIDNIGHT YELLOW PINK OLIVE BLACK SHAMROCK CLEAR STYLE Skeleton MATERIAL HARD ACRYLIC SILICONE 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE SILICONE 70 SHORE Military & Law Enforcement 5
8 Construction & Manufacturing
9 Construction and manufacturing are very noisy industries, requiring nearly every individual in this job sector to wear hearing protection of some kind. Disposable foam ear plugs are okay in a pinch but don t offer equal protection for everyone, since every ear is unique. Solid custom noise plugs are great for maximum hearing protection; however, they also impede com - mu nication between employees. Hocks Noise Brakers solve this issue by reducing noise levels to a more comfortable level. The Noise Braker reduces high volume sound waves by employing the use of dampers and sudden diameter changes. These physical features reflective or induce destructive interference to the sound waves. Hocks Noise Brakers have a noise reduction rating (NRR) of 19, allowing 19 db of protection in a C-Weighted measurement or 12 db of protection from an A-Weighted measurement. Construction & Manufacturing KEY FEATURES 19 db reduction. Stops most high frequency sounds. Allows 70 db (normal speech) sounds through. Nylon cord included. Available Colours Specifications STYLE MATERIAL RED CADET BLUSH RED MIDNIGHT YELLOW PINK OLIVE BLACK SHAMROCK CLEAR Full Shell HARD ACRYLIC SILICONE 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE SILICONE 70 SHORE Construcion & Manufacturing 7
10 Shooting
11 Auris Labs offers impulse noise protection that provides hearing protection against the sound of gunfire. Using a custom noise plug with a Sonic Valve II, from Health Enterprises, the wearer can safely operate a firearm while still maintaining the ability to hear normal sounds around them. The Sonic Valve II achieves this by having a diaphragm encased in aluminium. The diaphragm acts as a pop filter reducing high pressure and high decibel noises. The Sonic Valve II features a noise reduction rating (NRR) of 18, which offers 18 db of protection in a C-Weighted measurement or 11 db of protection from an A-Weighted measurement. Shooting KEY FEATURES 18 db reduction. Stops impulse noises. Allows 70 db (normal speech) sounds through. Nylon cord included. Available Colours Specifications STYLE MATERIAL RED BLUSH RED YELLOW OLIVE SHAMROCK Full Shell HARD ACRYLIC SILICONE 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE Shooting CADET MIDNIGHT PINK BLACK CLEAR SILICONE 70 SHORE 9
12 Musician
13 Musician noise plugs are a great option for getting the exact amount of noise protection required, not only for musicians, but other individuals who don t need full noise protection from a solid noise plug. Auris Labs offer six different filters from two respected brands, with each filter having its own noise reduction rating (NRR) and attenuation characteristics at different frequencies. DM MINI Dynamic Ear musician filters offer a linear acoustic filter (DM MINI) that is fitted with the largest membrane possible for the required attenuation. This membrane allows moisture to escape from the ear canal. It is important that the correct attenuation level is chosen as too much attenuation can lead to occlusion which can cause the wearer to feel removed from the environment. ER Filters Etymotic Research (ER) musician filters were first developed 25 years ago by Dr. Mead Killion, during a study for the Chicago Symphony Orchestra. The results of Dr. Killion aided ER in producing musician filters that offer linear sound reduction, allowing music and speech to sound clear and natural. KEY FEATURES Removal String. 10, 17, 26 db reduction. Interchangeable filters. KEY FEATURES 9, 15, 25 db reduction. Interchangeable filters. Available Colours Specifications STYLE MATERIAL CLEAR DM MINI Canal ER FILTERS Half Shell HARD ACRYLIC SILICONE 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE SILICONE 70 SHORE Musician 11
14 Sleeping
15 Sleep plugs are a variation of noise plugs that use more discrete shapes and softer materials that reduce the likelihood of being disturbed during sleep. Sleep plugs are great for those who live in loud, busy environments, or for those who need sleep during the day. Our sleep plugs are made standard as a full shell scooped with silicone 40 shore. Canal style is another popular option, as well as some individuals opting for an even softer 25 shore silicone. Sleeping KEY FEATURES 30 db reduction. Low profile. Soft Material. Available Colours Specifications STYLE MATERIAL RED CADET BLUSH RED MIDNIGHT YELLOW PINK OLIVE BLACK SHAMROCK CLEAR Full Shell Scooped Canal HARD ACRYLIC SILICONE 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE SILICONE 70 SHORE Sleeping 13
16 Swimming
17 It is easy to think that hearing protection is only necessary for loud noises, but that is not the case. A simple ear infection can, at best, cause discomfort for a few days or, at worse, result in hearing damage. One of the most common ways to contract an ear infection is from going swimming in not only lakes and rivers, but private and public pools as well. Auris Labs offers Swim plugs that help reduce the possibility of an ear infection from swimming. Our swim plugs are made of a buoyant silicone and come standard with a detachable vinyl cord. The buoyant silicone and vinyl cord can help with mold recovery if the molds are removed or dislodged accidentally. Swimming KEY FEATURES Seals ear canal. Buoyant. Vinyl Cord. Blush Red, Cadet Blue, Shamrock Green and clear. Available Colours Specifications STYLE MATERIAL BLUSH RED CADET SHAMROCK CLEAR Full Shell HARD ACRYLIC SILICONE 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE Swimming SILICONE 70 SHORE 15
18 Custom Earbud Tips
19 For enthusiasts and professionals getting the most out of your in-ear monitors or earbuds is an absolute must, and for this reason Auris Labs offers custom molds to fit your device. With our custom earbud tips, you will experience your music like never before, with deeper bass and more clear treble. Custom tips offer tangible benefits over generic foam or silicone tips such as passive noise isolation. With our custom earbud tips being formed directly to the shape of your ear, creating a seal within the canal that blocks ambient noise with reductions up to 20 db. Custom Earbud Tips KEY FEATURES Passive noise isolation. Greater comfort. Increased retention. Nylon Cord option. Currently Supported Devices Specifications Shure SE315 Beats by Dre Powerbeats3 Optoma Nuforce BE Sport3 Sony MDR-XB50AP/B Extra Bass STYLE Full Shell Canal MATERIAL HARD ACRYLIC SILICONE 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE SILICONE 70 SHORE Custom 17
20 We offer a wide variety of styles to fit your needs Canal FEATURES Most Discrete mold, nothing extends into the concha. Used for RIC s, BTE s and, by request, for hearing protection. Canal w/ Helix Lock FEATURES Small extension out of the canal along the top of the concha to the helix for better retention. Used for RIC s, BTE s and, by request, for hearing protection. Full Shell Scooped FEATURES Similar to the full shell except the bowl is scooped out to reduce the profile of the mold improving cosmetic appeal. Allows for more comfortable fit under head wear (e.g. motorcycle helmets). Used for RIC s, BTE s, Sleep plugs, Noise plugs and hearing protection. Half Shell FEATURES Fills most of concha Lighter and more discrete than full shell. Comes out to the anti-tragus and only partially fills the concha bowl. Used for musician plugs and as custom attachments for earphones. Hollow FEATURES A variation of select molds in which the mold is hollowed out to a thin outer layer. This variation is used when you want the least amount of occlusion, suitable for mild hearing loss. Hollow is available for the following mold types: Canal, Canal w/lock, Canal w/helix Lock, Skeleton, Semi-Skeleton. Noise Plug FEATURES Full shell style. Approximately 30 db noise reduction. Made with 40 shore silicone. Nail grip for easy removal. 18
21 Available Colours RED BLUSH RED YELLOW OLIVE SHAMROCK CADET MIDNIGHT PINK BLACK CLEAR Canal with Canal Lock FEATURES Small extension out of the canal along the bottom of the concha to the anti-tragus for better retention. Used for RIC s, BTE s and, by request, for hearing protection. Full Shell FEATURES Full occlusion. Full shell earmolds fit the entire concha. Should be used when retention is important or client dexterity is insufficient. Skeleton FEATURES Discrete. Great retention. Contours along the concha and helix. Concha bowl is empty. Used for RIC s, BTE s and, by request, for hearing protection. Semi-Skeleton FEATURES Only contours along half of the concha. Concha bowl is empty. Does not go into the helix. Used for RIC s, BTE s and, by request, for hearing protection. ER Musician FEATURES Interchangeable db filters for desired protection. Allows the music to still be heard clearly Made with 60 shore silicone 9, 15, 25 db filters. Available in silicone only. DM MINI Musician FEATURES Interchangeable db filters for desired protection. Allows the music to still be heard clearly. Made with 60 shore silicone 10, 17, 26 db filters. Available in silicone only. Styles 19
22 Auris Labs offers several different material options for our moulds to be made in. Hard acrylic is most commonly used for moulds made to fit hearing devices, while silicone is more often used for noise protection. MATERIAL DESCRIPTION RED BLUSH RED YELLOW OLIVE SHAMROCK CADET MIDNIGHT PINK BLACK CLEAR HARD ACRYLIC A clear hypoallergenic hard material. Used primarily in our RIC and BTE moulds. 25 SHORE SILICONE 40 SHORE SILICONE 60 SHORE SILICONE 70 SHORE SILICONE The softest and most flexible material. Used in Swim Plugs due to its buoyancy. Our medium shore silicone, flexible but firm. Used in our Noise Plugs and Sleep Plugs. A more rigid material than the 40 shore. Used mainly in Musician Plugs. The hardest silicone we offer. A good choice for those with low dexterity. 20
23 We look forward to helping you address your hearing needs Suite 1B, 1934 St Joseph Blvd Orléans, ON K1C 1E4 Toll Free:
24 REV
Shooting. Musician. Sleeping. Materials
Product Catalogue 1 Using the latest 3D printing technology to manufacture the best solutions for a variety of hearing amplification and hearing protection applications. 05 11 07 09 Shooting How Our Service
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