ACCELERATED BRIDGE REPLACEMENT
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1 Christopher Beck Chief Engineer: Bridge & Structures Northern Indiana Commuter Transportation District 601 North Roeske Avenue Michigan City, IN
2 Accelerated Bridge Replacement (ABR) or Accelerated Bridge Construction(ABC) involves various methods during project planning, design, contracting, and construction to significantly reduce the time to construct or replace a bridge.
3
4 Successful ABC requires detailed planning
5 Planning Steps Owner s Objectives Reduce social impact to customers and Neighbors Reduce road closure periods to reduce Traffic impacts & associated economic impact
6 Planning Steps Owner s Objectives Control project costs & keep project on schedule
7 Planning Steps Owner s Objectives Higher product quality & contractor productivity
8 Planning Steps Owner s Objectives Higher product quality & contractor productivity
9 Detailed Planning Check list for go/no go meeting Detailed outage schedule
10 NICTD Rapid Insertion Bridge Replacement Start - Roll in Mobilization at 3 a.m. Friday, November 3, p.m. Friday Removal of the West Panel of the Existing Truss Bridge 12 a.m. Saturday Lowering of the West End 8 a.m. Saturday Nearly Complete Demolition of the Superstructure 12 a.m. Sunday Demolition of the Existing East Abutment Cap 4 a.m. Sunday Setting of the New Precast East Abutment Cap 11a.m. Sunday Trackwork Required for the Roll in 1 p.m. Sunday New Bridge Rolled Half Distance 4 p.m. Sunday Bridge Rolled into Final Position Finished - Railroad Opens for Normal Operation 7 p.m. Sunday, November 5, p.m. Sunday NICTD Train Crossing the New Structure
11 Site Constraints Construction Easements Right-of-Way Utilities Wetlands
12 Site Constraints Utilities Temporary or Permanent Relocations ACCELERATED BRIDGE REPLACEMENT
13 Site Constraints Local Ordinances & Permits
14 Constructability/Design Meet with contractors to develop potential ABC techniques Allow ABC techniques to be flexible in project specifications Recomme ded Co structio Seque Ro -I
15 Constructability/Design Meet with contractors to develop potential ABC techniques Allow ABC techniques to be flexible in project specifications
16 Constructability/Design Transportation routes for bridge components and equipment to site. Industrial Steel Construction (ISC) Project Site
17 Constructability/Design Transportation routes for bridge components and equipment to site.
18 Constructability/Design Transportation routes for bridge components and equipment to site. 11-9
19 Constructability/Design Transportation routes for bridge components and equipment to site. Northbound on Clark Road Eastbound on Rte 12/20 through Gary, IN
20 14-2 vs 11-9 ACCELERATED BRIDGE REPLACEMENT Constructability/Design Transportation routes for bridge components and equipment to site. Crossing NICTD at Gary Airport Station
21 Constructability/Design Transportation routes for bridge components and equipment to site. What the?
22 Material Procurement
23 Components of ABC Geotechnical Solutions Soil bearing capacity for heavy lifts Site Stabilization for High Capacity Crane
24 Components of ABC Geotechnical Solutions Foundations & Walls
25 Components of ABC Geotechnical Solutions Advance Pile Driving
26 Components of ABC Abutment Solutions Tie Back Anchors
27 Components of ABC Abutment Solutions Abutment Sawcutting
28 Components of ABC Abutment Solutions Abutment Modifications Beam Seat Extension for New Span
29 Components of ABC Prefab Bridge Elements & Systems Abutment Caps
30 Components of ABC Prefab Bridge Elements & Systems Abutment Caps Precast Bridge Seat Loading
31 Components of ABC Prefab Bridge Elements & Systems Abutment Caps
32 Components of ABC Prefab Bridge Elements & Systems Deck Panels: concrete & steel
33 Components of ABC Prefab Bridge Elements & Systems Bridge Superstructure
34 Components of ABC Structural Placement Skidding (roll-in)
35 Components of ABC Structural Placement Skidding (roll-in)
36 Components of ABC Structural Placement SPMT self propelled modular transports PLAN (27-6 ) (5 +/- 1 ) (5 x 4-7 = 23 ) ELEVATION (2-3 1/2 )
37 Components of ABC Structural Placement SPMT self propelled modular transports
38 Components of ABC Structural Placement SPMT self propelled modular transports
39 Components of ABC Structural Placement SPMT self propelled modular transports Bridge Jacking Final Stages
40 Components of ABC Structural Placement Heavy Lifts
41 Components of ABC Structural Placement Heavy Lifts
42 Components of ABC Structural Placement Heavy Lifts
43 Components of ABC Structural Placement Heavy Lifts
44 Benefits of ABC reduce construction time improved safety improved productivity improved community relationships improved construction quality improved construction costs
45 Future of ABC: According to FHWA 40% of bridges were built over 40 years ago with a 50 year design life - 25% require rehabilitation, repair or replacement
46 Future of ABC: Increased awareness on motorist delay and environmental impact
47 Future of ABC: General public is more demanding and public officials are taking notice
48 Lessons Learned: Don t be afraid to think outside the box Team Composition involve contractors with ABC experience during design process Plan for unexpected problems Have extra equipment on standby
49 Upcoming NICTD ABC Projects August 5, double track truss span using SPMT s NICTD bridge over Torrence Avenue, Chicago 2013 roll-in 65 thru-girder span over Trail Creek, Michigan City build new abutments behind existing
50 Thank you
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