BARRIALOX Clear Barrier PET film with ALOX
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1 BARRIALOX Clear Barrier PET film with ALOX VM-PET1011HG, 1031HG VM-PET1011HG-CA VM-PET1011HG-CX, CR VM-PET1011EG-C1 VM-PET1011UG-C2 Toray Advanced Film, Co., Ltd. 1
2 Application share of transparent metallized PET Lami tube 8% Electronic 3% Others 7% Confectionery 23% Medical 9% Lid for ham 3% Instant noodle 4% Retort 16% Powder soup 5% Alcohol paper container 5% Processed meat 7% Dry foods 10% 2
3 Introduction Clear and High Barrier PET film coated ALOX by PVD (Physical Vapor Deposition) metallizer. Electron Beam Stable quality even under temperature and humidity change. Suitable for use in microwave. Available for metal detector. No chlorine based gas evaporates during incineration. 3
4 Typical Barrier Domain WVTR g/ m2 day Acrylic PET EVOH ALOX, Siox PET AL High Barrier field PVDC-PET O2TR cc/ m2 day 4
5 Products Line-Up Non Coating Coating Grade 1011HG 1031HG 1011HG-CA 1011HG-CX 1011HG-CR 1011EG-C1 1011UG-C2 Application Dry/Retort Dry/Retort Dry Retort Retort Dry Retort Printing N/A Best (cc/ m2 day ) O2TR (cc/100in.2 day ) (g/ m2 day ) WVTR (g/100in.2 day ) * We have the next plan to improve UGC2 for best process margin, and develop new grade added super high barrier FDA 21CFR Complies Complies Complies N/A Complies Complies * 1031HG Treated corona on PET side (= non ALOX side) * 1011UG-C2 Under development, barrier data is actual value in a small quantity of trial production. * The data is actual value in our internal testing, not guaranteed. O2TR : 23 (73F), 90%RH Coating type WVTR : 40 (104F), 90%RH Non Coating type Coating EU Directive 2002/72/EC, 97/48/EC Complies N/A N/A Complies N/A Working ALOX 12mic(48G) PET ALOX 12mic(48G) PET 5
6 1011UG-C2 Basics 1011UG-C2 delivers exceptional function with latest technologies - Specially designed to meet applications requiring high barrier for retort and boil. - Robust barrier layer, Improved printability and minimal barrier deterioration after retort sterilization, durability to retort packed acid foodstuff. 1011UG-C2 Composition Coating ALOX 12mic(48G) PET Description New design of coating resin Improved minute grains of ALOX Unique pre-treatment for strong adhesion in between ALOX and PET Function Better Printability High Barrier Retort Durability 6
7 Barrier Performance after Retort Contents : Water Grade 1011UG-C2 Another ALOX O2TR 0.3 (0.02) 0.3 (0.02) Pre Retort WVTR 0.4 (0.03) 0.3 (0.02) O2TR 0.4 (0.03) 0.5 (0.03) Post Retort WVTR 1011HG-CX () () 2.2 (0.14) 2.0 (0.13) 1.0 (0.06) 1.3 (0.08) Contents : Vinegar (ph 2.7) Grade Pre Retort O2TR WVTR 1011UG-C2 0.3 (0.02) 0.4 (0.03) Another ALOX 0.3 (0.02) 0.3 (0.02) Post Retort O2TR WVTR 0.4 (0.03) 1.0 (0.06) 0.5 (0.03) 1.3 (0.08) *The data is actual value in our internal testing, not guaranteed. Structure : 12mic (48G) BARRIALOX/15mic (60G) ONY/70mic (280G) RCPP Adhesive : Aliphatic polyester 3.5g/ m2 (dry) O2TR : 23 (73F), 90%RH cc/ m2 day (cc/100inch2 day) WVTR : 40 (104F), 90%RH g/ m2 day (g/100inch2 day) 7 Retort Condition : 121 (250F) x 30min
8 Handling Manual (1) For Boil/Retort Application, we suggest not to put ONY on the outer side of the structure. ALOX Crack may happen due to ONY bloat from water absorption. This may lead to barrier deterioration or de-lamination. (2) We have not many experience with co extrusion laminate. Please be sure to test to find results. (3) ALOX is fragile to Acid & Alkali. Please be sure to test to find results. (4) Please refer to MSDS about products safety matters. (5) Please use after your qualification by all careful evaluation for process ability (printing, lamination, bag making, filling, sterilization etc.) relevant materials (ink, adhesive, another web etc.) and the performance of finished products. 8
9 Applications Boil & Retort Foods Meal Ready to Eat for microwave Clear Barrier PET/ONY/CPP Pre-cooked rice Curry sauce Pasta sauce 9
10 Applications Boil & Retort Foods Clear Barrier PET/ONY/CPP Clear Barrier PET/LLDPE Beans Sweet corn Vegetable Pickles 10
11 Applications Confectionery Clear Barrier PET/CPP OPP/Clear Barrier PET/CPP 11
12 Applications Dry Foods Clear Barrier PET/CPP Noodle Nuts Dry seasoning in noodle 12
13 Applications Lid Stock for plastic tray Clear barrier PET/ONY/CPP Steamed rice, Dinner tray Jelly Ham 13
14 Applications Soup, Liquid ONY/Clear barrier PET/LLDPE PET/Clear barrier PET/LLDPE Clear Barrier PET/ONY/LLDPE 14
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