Accelerator & Control System by Billy Edwards, Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 1
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1 Accelerator & Control System by Billy Edwards, 1990 Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 1
2 Flash X-Ray (FXR) Accelerator Controls & Diagnostics Contained Firing Facility (CFF) Bunker 801 at Site 300 Lawrence Livermore National Laboratory Mike Chaplin November 18, 2004 This work was performed under the auspices of the U.S. Department of Energy by the University of California, Lawrence Livermore National Laboratory under Contract No. W-7405-ENG-48.
3 Contributors to FXR s Control & Diagnostic Upgrades, Mike Chaplin Ron Kihara Bill DeHope Blake Kreitzer Mike Doty Bob Philbrook Jim Dunlap Mike Ong Dave Goerz Bob Paris Ken Griffin Gary Roads Brian Guidry Amanda Tran Maurice Hernandez Klaus Ulander Dave Johnson George Vogtlin Aaron Jones Jan Zentler Site 300 Computer & Network Support Staff Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 3
4 Today s Topics FXR & the Contained Firing Facility New Distributed Control Systems Integrated Diagnostic Systems Linear Induction Accelerator (LIA) Optimization Project New Digitizers & Analysis System Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 4
5 FXR (Linear Induction) Accelerator Bunker 801, Site injector cells 44 accelerator cells 74 solenoid focus coils 57 steering coil x-y pairs 22 beam diagnostics 42 meters long Tantalum Target L section Drift CFF Chamber Injector J section K section FXR provides flash radiography of hydrodynamic experiments in the CFF chamber in support of the Stockpile Stewardship Program. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 5
6 FXR Accelerator & CFF Chamber Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 6
7 B-Division Requirements of the FXR Accelerator Continued Reliability FXR has provided flash radiography for EVERY hydro shot at 801 requiring it, for more than 20 years! Performance FXR must consistently deliver a tightly-focused, well-behaved beam to the target to produce the best radiography possible. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 7
8 FXR is an Integrated Diagnostic of the Bunker Fire Control System (simplified interface shown) Select Start-Ready Bunker 801 Fire Control System Start Charge Fire-Ready FXR Control System FIRE! Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 8
9 FXR History, CFF Construction at Bunker 801 Development of New Distributed Control System & Integrated Diagnostics FXR Double-Pulse Upgrade LIA Optimization Project New Data Acquisition & Analysis Systems Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 9
10 Controls & Diagnostics in FXR Accelerator 5 independent control computers with different operating systems & programming languages. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 10
11 Why New Controls & Diagnostics? Old systems nearing end-of-life Many critical FXR parameters not monitored, archived, or used in required permissive chains; vacuum, pressures, flows, voltages, steering controls, etc... To understand FXR & improve performance, it must be operated consistently, and all relevant performance data acquired & analyzed. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 11
12 Requirements for the new Controls & Diagnostics Automate all FXR control & diagnostic systems Automate the accelerator-tuning process Instrument all sub-systems & required facility systems for monitoring, archive, & analysis Integrate all required subsystems READY status into the fire-permissive chains Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 12
13 Requirements for the new Controls & Diagnostics Keep FXR operational through the CFF shot schedule & the weekly FXR run schedule Implement an Operating Modes (OpModes) model to allow flexibility in the different ways FXR is operated, while providing the minimum (& different) set of required permissives for each mode. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 13
14 New Controls Design - FXR Operating Modes (OpModes) Trigger Source : FXR Control System 1 = Testing : Lo-Voltage Trigger System Only 2 = Testing : Hi-Voltage Trigger Systems 3 = Testing : (Hi-Pot) Hi-Voltage Accel. Systems 4 = Testing : Beam Injector Only (No J,K,L Accel.) 5 = Testing : Beam to Carbon Dump 6 = Testing : Beam to Target Trigger Source : Bunker Fire Control System 7 = CFF - Dry Run : Beam to Carbon Dump 8 = CFF - Hydro Shot : Beam to Target Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 14
15 FXR Console display with OpMode 3 selected Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 15
16 New Controls & Diagnostics Overview PCs & Windows NT/2000 O.S. LabVIEW + the Datalogging & Supervisory Control (DSC) module are the development language & database for all systems. Selections based on prior experience, and ETA-II had selected BridgeVIEW (original version of LabVIEW+DSC) to re-designed their supervisory control systems. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 16
17 New Distributed Control System Architecture Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 17
18 New Controls & Diagnostics Architecture Overview FXR hard-wired controls & permissives are processed every 30 milliseconds in the PLC LabVIEW+DSC network database updates across all systems every 100 milliseconds. A firewall-isolated 801 ControlsNet was created to provide a high-speed network dedicated to the new FXR & BMCS control systems. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 18
19 Network architecture design that meets our communication needs. Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 19
20 Control Systems Upgrades New Controls Server & Console Target System Control ½ Focus Power Supplies Hi-Voltage Power Supplies LSI-11 Retired Steering System Trigger System Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 20
21 New Target System & Controls Stepper Motor Drive w resolver & Home Used Target Wheel Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 21
22 Diagnostic Systems Upgrades Mucaddix X-Ray Diagnostic Automated Beam-Bug Application Integrated Database & Diagnostics Access Remote Archive Server LIA Optimization Project Local Data Server New Digitizer Systems Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 22
23 Mucaddix X-Ray data from a typical FXR target shot Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 23
24 Integrated Diagnostic Systems Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 24
25 New Acqiris Digitizer Systems 1 of 5 digitizer systems in EMI enclosures Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 25
26 Prompt Diagnostic System Prompt analysis & display of beam & pulse-power performance at the FXR Data Analysis & Data Server Data analysis & algorithm development in progress Software requirements in progress Prototype of overall status display shown below Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 26
27 Summary FXR & CFF are important tools for the Stockpile Stewardship Program FXR is an old, complex machine that must maintain its reliability record for many years to come FXR radiography performance has been good, but improvements are desired The new FXR Controls & Diagnostics are designed to help meet these requirements Nov. 18, 2004 DSED Project Updates - FXR Controls & Diagnostics, M.Chaplin 27
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