UNLOADS SWEEPS CONVEYORS BUCKET ELEVATORS SYSTEMS GRAIN HANDLING SOLUTIONS
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1 UNLOADS SWEEPS CONVEYORS BUCKET ELEVATORS SYSTEMS GRAIN HANDLING SOLUTIONS
2 WHY NORSTAR? At Norstar, our mission has always been to consistently provide innovative and high quality products that effectively meet the needs of our customers. The driving force behind our innovation is the feedback we receive from you, the customer. We are continually looking for new and better ways to manufacture a product that maximizes your efficiencies and return on investment. As industry needs change, we adapt to provide relevant and cutting-edge solutions for your operation. Industry needs may change, but one thing that remains the same is the demand for a high quality product. We employ a skilled and passionate work-force that utilizes advanced design and manufacturing techniques to ensure that the highest standard of quality is realized by our customer. Norstar handling and storage solutions are designed and built so that you can move your commodities with ease and store them with confidence. U-Trough Unloads...3 Commercial Express Sweep...7 Portable Sweeps...7 Screw Conveyors...8 Chain Conveyors...9 Bucket Elevators...13 Storage & Handling Systems...17
3 U-TROUGH UNLOADS MAXIMUM GRAIN FLOW Norstar unloads feature our standard Widemouth Gate. The extended width of the center gate maximizes 360 grain flow as the sweep circles the bin. This provides greater capacity at the center sump. Norstar U-Trough Unloads are designed to provide unmatched clean-out efficiency and safe operation for bin diameters ranging from 14 to 78. The Norstar unload is offered in two distinct models: the U-Trough FS and the U-Trough EX. Each model boasts unique features that make it perfect for a wide range of different applications. From the Widemouth Center Sump, to the SureGrip gear reduction wheel, Norstar unloads stand out from the crowd, combining market-leading quality with market-leading results. SCAN HERE TO FIND OUT MORE ABOUT OUR U-TROUGH UNLOADS INNOVATIVE FLIGHTING Norstar utilizes an innovative flighting system on its unloads and augers. This Premium Flighting features a thicker outer edge and a smooth transition to the inner auger face that provides greater capacity and longer life. The thicker outer edge of the auger promotes a greater grab on the product, allowing you to move up to 100 BPH more than with traditional flighting. The smooth transition to the inner auger face decreases the wear and tear on the flighting and helps increase the auger s lifespan by over 50%. POSITIVE TRACTION Experience increased traction with Norstar s SureGrip Gear Reduction Wheel. Featuring an 18 vulcanized rubber design, the SureGrip wheel provides 16:1 gear reduction, promoting positive traction and continuous forward motion of the sweep into the grain. INTRODUCING THE 14 U-TROUGH UNLOAD Norstar is proud to announce its new size of unload with the groundbreaking 14 U-Trough. Designed for greater throughput and power, the 14 U-Trough offers capacities of over 10,000 BPH. Norstar s Commercial Express Sweep (see pg. 8) is compatible with the 14 unload (EX model), providing greater throughput following a gravity fed unload. 3 U-Trough Unloads U-Trough Unloads 4
4 U-TROUGH FS The U-Trough Farm Series model is Norstar s standard unload. The FS is designed for light to medium farm duties and is compatible with bins ranging from 14 to 50 in diameter. The FS boasts capacities of up to 8,170 BPH*. *capacity is based on 504 RPM and is dependent on condition of product being unloaded. PERMANENT SWEEP COMBINATION The U-Trough FS features a permanently installed gear-driven sweep that is integrated with the unload. Using a shifting lever located at the head of the unload, you are able to start and stop the sweep. When engaged, the unload flighting drives the sweep through a double gearbox. This system is powered by the unload motor alone and does not require any other control system to operate. This renders the unit zero-entry with no-need to enter the bin prior to running the sweep. The sweep features capacities of up to 4,600 BPH. U-TROUGH EX The U-Trough Express Series is designed for medium to heavy farm duties and is compatible with bin diameters ranging from 30 to 72. The EX boasts capacities of up to 8,170 BPH* (for bins) and 6,600 BPH** (for bins). *capacity is based on 504 RPM and is dependent on condition of product being unloaded. **capacity is based on 410 RPM and is dependent on condition of product being unloaded. ADVANCED SWEEP OPTIONS The U-Trough EX is designed for operations that need more sweep power. Instead of a gear-driven sweep, the EX features a receiver that is located in the center of the sump which allows compatibility with Norstar s Commercial Express Sweep (sold separately). The Zero-Entry Express Sweep provides added power with a motorized tractor-drive in addition to the SureGrip wheel, boasting capacities of up to 6,500 BPH. The Commercial Express is operated by a control panel located outside of the bin. OPTIONS OPTIONS Designed for 14 to 50 bin diameters 8 and 11 U-Trough 7 1/4 or 9 Sweep Flighting Widemouth Gate - w/ Rack & Pinion Gate Controls and Nylatron Gate Rollers SureGrip Wheel - w/ sweep stop Gearbox Sweep Drive - w/ fully enclosed shifting mechanism Quick-detach Motor Mount Motor drives unload and sweep from outside of the bin (zero-entry) Adjustable Sweep Length Horizontal Powerhead (Electric or Hydraulic) Incline Powerhead (Electric or Hydraulic) Vertical Powerhead Clump Breaker Tarp Cover Designed for 30 to 72 bin diameters 8, 11 and 14 U-Trough Widemouth Gate - w/ Rack & Pinion Gate Controls and Nylatron Gate Rollers Quick-detach Motor Mount Commercial Express Sweep (sold separately) - 10 or 12 flighting - Motorized Tractor Drive - SureGrip Wheel - External Control Panel (zero entry) - see options Horizontal Powerhead (Electric or Hydraulic) Incline Powerhead (Electric or Hydraulic) Vertical Powerhead Tarp Cover Standard Control Panel - FWD-OFF-REV Switch - Emergency Stop - Overload & Reset for all Motors Auto-Drive Control Panel - Same features as Standard Panel - Auto FWD/REV based on auger motor amps. 5 U-Trough Unloads U-Trough Unloads 6
5 COMMERCIAL EXPRESS SCREW CONVEYORS The Commercial Express Sweep provides the perfect balance of size and power for heavy farm and light commercial operations. with capacities of up to 6,500 Bu/Hr (165 MT/Hr). Designed for bin diameters 10 or 12 Flighting Norstar Premium Flighting Motorized Tractor Drive SureGrip Wheel Skeletonized Frame Pre-adjusted Carrier Wheel Assembly Auto-Drive Control Panel Options Norstar Screw Conveyors offer a cost-effective and versatile conveyance solution. Able to be utilized for overhead and on-grade conveyance applications, screw conveyors can be used in a wide variety of situations to move your product with ease. Our U-Trough body design is rigid and durable, providing long-lasting functionality to your operation. SCAN HERE TO FIND OUT MORE ABOUT OUR SCREW CONVEYORS Durable U-Trough Body Available in 6, 8, 10, 12, Models Norstar Premium Flighting (8 Models and up) Oil Impregnated Wood-Hanger Bearing OPTIONS 2 & 3-Way Valves 2 1/2 or 3 1/2 Connector Shafts Connector Flanges Adjustable Bin or Eave Stands Inlet Hoppers PORTABLE SWEEPS Portable Sweeps give you the ability to easily move your sweep from bin to bin as needed, providing you with cost efficiency as well as versatility. Electric or Hydraulic Models Available 7 1/4 or 9 Flighting Norstar Premium Flighting (9 models only) Sweep Wheel (standard) SureGrip Wheel (optional) Easily moved from bin to bin 7 Commercial Express & Portable Sweeps Screw Conveyors 8
6 CHAIN CONVEYORS When conveying your product to and from its destination, you want equipment that gets it there quickly and safely. Norstar Chain Conveyors offer unmatched efficiency and provide gentle handling for a wide range of material. Norstar offers two models of chain conveyors; the En-Masse Conveyor and the Incline Conveyor, each with their own distinct applications. Featuring a robust construction and utilizing tough Ultra-High Molecular Weight (UHMW) paddles and heavy duty roller chain, our conveyors provide long-lasting quality and excellent performance. SCAN HERE TO FIND OUT MORE ABOUT OUR CHAIN CONVEYORS EFFICIENT HANDLING Norstar Chain Conveyors offer high efficiencies by allowing greater volumes of material to flow in a relatively small conveyor housing. The skeletal chain and paddle assembly requires less housing space than auger or belt systems. This leaves more room for material fill (especially in En-Masse designs). Not only does this system allow for a higher rate of fill, but it also requires less horsepower to operate; takes up less space; and has less overall maintenance costs than other conveying options. PROTECTING YOUR PRODUCT Chain conveyance provides a more gentle handling of your material than screw conveyance. Requiring less torque and subsequent friction to move the product, Norstar Chain Conveyors inflict less damage. The movement of the chain and paddles is much easier on the material, resulting in minimal degradation. RANGE OF APPLICATIONS Norstar Chain Conveyors can be utilized in a variety of applications like on-grade, overhead and underground situations. Norstar offers intake and discharge options for distribution and reclaim applications. We also offer our conveyors in stainless steel for situations where handling corrosive material is required Series Bucket Elevator Custom Overhead Structure with Smoothwall Bins Overhead Distribution En-Masse Conveyor U-Trough Unload Drive-Over Pit Hopper ± Receiving Incline Conveyor with 30 Incline 9 Chain Conveyors Reclaim Incline Conveyor with 30 Incline Chain Conveyors 10
7 EN-MASSE (HORIZONTAL) CONVEYOR Can be utilized as overhead, return or bottom unload conveyance Size range from 9 x 9-18 x 18 Capacities from up to 14,000 BPH (350 MT) with single runs up to 150 Shallow UHMW paddles, coupled with a single chamber design, allow high volume product movement. Easily removed conveyor covers for clean-out Stainless Steel models are available. OPTIONS INCLINE CONVEYOR 85% Fill Can be utilized horizontally or with various elbows for inclined discharge (15-45 ) Size range from 10 x 9-24 x 24 Capacities from 16,175 BPH (405 MT) with single runs up to 150 Taller UHMW paddles allow product to be conveyed efficiently at an incline 50% Fill preventing back flow. OPTIONS Lower chamber allows grain to slide through with no pinch points to damage material. Stainless Steel models are available. Drive-Over Pit Hoppers ( /8 W) Liner Options (UHMW, AR 200 & 400 steel) 81X, 81XH and 81XHH steel chain Slide Gates and Inlet Hoppers Drive-Over Pit Hoppers ( /8 W) Liner Options (UHMW, AR 200 & 400 steel) 81X, 81XH and 81XHH steel chain Slide Gates and Inlet Hoppers En-Masse Conveyor Specifications Conveyor Size 9 x 9 9 x x x x x x 18 Chain Speeds FPM FPM FPM FPM FPM FPM FPM Capacity (BPH) Up to 2,500 Up to 3,900 Up to 5,200 Up to 7,375 Up to 9,225 Up to 11,700 Up to 14,000 Head Shaft RPM Paddle Thickness 1/4 1/4 1/4 1/4 1/2 1/2 1/2 Discharge Size 8 x 8 8 x 8 10 x x x x x 16 Max. Length En-Masse Conveyor Capacity Chart 175 FPM 125 FPM 110 FPM 100 FPM 75 FPM 50 FPM RPM (50 FPM) 9 x 9 2,500 BPH 1,800 BPH 1,575 BPH 1,425 BPH 1,075 BPH 700 BPH 27 9 x 12 3,900 BPH 2,800 BPH 2,475 BPH 2,250 BPH 1,675 BPH 1,100 BPH x 12 5,200 BPH 3,750 BPH 3,275 BPH 3,000 BPH 2,250 BPH 1,450 BPH x 15 7,375 BPH 5,275 BPH 4,650 BPH 4,225 BPH 3,175 BPH 2,050 BPH x 15 9,225 BPH 6,575 BPH 5,775 BPH 5,250 BPH 3,975 BPH 2,600 BPH x 18 11,700 BPH 8,350 BPH 7,350 BPH 6,700 BPH 5,000 BPH 3,325 BPH x 18 14,000 BPH 10,000 BPH 8,800 BPH 8,000 BPH 6,000 BPH 4,000 BPH 12 Incline Conveyor Specifications Conveyor Size 10 x 9 16 x 9 16 x x x x x 24 Chain Speeds FPM FPM FPM FPM FPM FPM FPM Capacity (BPH) Up to 2,525 Up to 4,025 Up to 5,375 Up to 7,575 Up to 10,100 Up to 12,375 Up to 16,175 Head Shaft RPM Paddle Thickness 1/4 1/4 1/2 1/2 1/2 1/2 1/2 Discharge Size 10 x x x x x x x 22 Max. Length Incline Conveyor Capacity Chart 175 FPM 125 FPM 110 FPM 100 FPM 75 FPM 50 FPM RPM (50 FPM) 10 x 9 2,525 BPH 1,810 BPH 1,590 BPH 1,585 BPH 1,080 BPH 725 BPH x 9 4,025 BPH 2,900 BPH 2,535 BPH 2,310 BPH 1,725 BPH 1,150 BPH x 12 5,375 BPH 3,870 BPH 3,400 BPH 3,100 BPH 2,300 BPH 1,550 BPH x 15 7,575 BPH 5,425 BPH 4,775 BPH 4,350 BPH 3,250 BPH 2,150 BPH x 18 10,100 BPH 7,250 BPH 6,350 BPH 5,800 BPH 4,350 BPH 2,900 BPH x 21 12,375 BPH 8,850 BPH 7,800 BPH 7,100 BPH 5,300 BPH 3,550 BPH x 24 16,175 BPH 11,600 BPH 10,200 BPH 9,250 BPH 6,900 BPH 4,650 BPH Chain Conveyors Chain Conveyors 12
8 BUCKET ELEVATORS Norstar Bucket Elevators are designed and built to provide maximum throughput and long lasting performance to your farm or commercial operation. With height ranges of up to 200 and capacities of up to 20,000 BPH (500 MT), Norstar is able to provide a grain leg that is built to fit your specific application. Our broad range of options and accessories ensures a fully customized product tailored specifically to your needs. Our design and manufacturing team uses market-tested expertise and quality workmanship to ensure that Norstar Bucket Elevators offer the durability and efficiency that you need. SCAN HERE TO FIND OUT MORE ABOUT OUR BUCKET ELEVATORS DURABLE CONSTRUCTION Norstar Bucket Elevators are designed and built to provide long-lasting functionality. We use 3D CAD design, carefully chosen materials, and advanced manufacturing techniques to ensure that your Elevator possesses the heavy-duty build needed to handle the demands of your farm or commercial application. Our rigid trunking, high-quality belting and heavy-duty Elevator Head structure are just a few reasons why Norstar Bucket Elevators provide excellence in durability. Our Premium Powder Coat Finish offers market-leading protection with Galvanized finishes also available. Stainless Steel models are available for more corrosive applications. WIDE RANGE OF OPTIONS Norstar ensures that your bucket elevator is equipped to your specifications with a wide range of options including distributors, bucket types, automation systems, ladders, cages and platforms. We also offer support towers and catwalks for various elevator heights. DESIGNED TO MEET YOUR NEEDS Each operation is unique, with different requirements and constraints. Our design team is ready to help you build a system that is specifically intended for your application. Whether it involves single or multiple elevators and/or integrated conveyance, We offer solutions that help increase your efficiency and sustainability. BUCKET ELEVATOR MONITORING SYSTEM (optional) Allows you the ability to monitor belt alignment, speed, bearing pressure, pulley alignment and plug condition. 1. Bearing & Surface Temperature Sensor - fits into existing greese zerk fittings on a bearing and is fitted with a grease nipple to allow bearing lubrication without having to remove the sensor. 2. Speed Switch - provdes alarm and shutdown signals at 10% & 20% underspeed 3. Plug Sensor - detects level or plug situations for bulk granular solids. 4. Belt Alignment Sensor - detects tracking and misalignment problems on belts Bucket Elevators Bucket Elevators 14
9 KEY & OPTIONS 1. Elevator Head Assembly Heavy-Duty structural frame Curved design promotes minimal product impact Split hood design for easy access and serviceability UHMW seals on shafts for dust/weather protection Crown-faced Drum with vulcanized rubber for belt grip Belt Tensioner with screw adjustment Inspection ports for belt tracking Shaft-Mounted DODGE Gearbox Double or Triple Ply GOODYEAR belting 2. Elevator Trunking Assembly Heavy-Duty flanges that are laser aligned and jigged Service inspection ports with hinged doors Track welded seams for dust and weather protection Double legged trunking assemblies Available in 14 ga, 12 ga and 10 ga material 3. Elevator Boot Assembly Heavy-Duty structural frame Threaded rod belt adjustment Winged easy clean pulley UHMW seals on shafts for dust/weather protection Cleanout doors minimize contact with concrete 4. Fall Protection (Ladders, Cages & Platforms) Ladders available in 5 and 10 sections Sized for easy access Safety cages are standard for all ladders Head, Distributor, and Rest Platforms available Platforms include full handrails Built to OSHA standards FINISH OPTIONS (custom colors available upon request) Galvanized Finish Stainless Steel BUCKET OPTIONS High Density Polyethelene Urethane Nylon Vented and Low Profile Cups available ALSO AVAILABLE Series Pulley Dia ( ) Steel Stainless Steel SPECIFICATIONS BPH FPM RPM Bucket Size ( ) Bucket Spacing ( ) TRANSITIONS & SPLITTER VALVES Square to Square, Square to Round and Round to Round Models Available from 4-24 sizes SPLITTER VALVES Available in 2-way, 2-way Offset, and 3-way orientations 6, 8, 10, 12, 14 and 16 sizes Clam Gate 22.5 Round Elbows (4-24 ) Round Clamp Bands (4-24 ) Belt Width ( ) Trunking Size ( ) Max Height Head Shaft Dia Boot Shaft Dia Trunking Gauge (over 150 ) Gauge of Boot / Head x x /4 1 1/ / x x /4 1 1/ / x x /4 1 1/ / x x /4 1 1/ / x x /2 1 1/ / x x /2 1 1/ / x x /2 1 1/ / x x /4 1 1/ / x x /4 1 1/ / x x /4 1 1/ / x x / /16 14 (12) 10 / x x / /16 14 (12) 10 / x x / (12) 10 / x x / (12) 10 / x 6 LP x / (12) 10 / x x /16 2 7/16 14 (12) 10 / x x /16 2 7/16 14 (12) 10 / x 6 LP x /16 2 7/16 14 (12) 10 / x x / /16 12 (10) 10 / Distributor Options Manual or Electronically controlled Multiple outlet models Spouting sizes from 6 to 20 Flatback or full-round options x x / /16 12 (10) 10 / x x / /16 12 (10) 10 / x 7 LP x /2 2 15/16 12 (10) 10 / x x /2 3 7/16 12 (10) 7 / x x /2 3 7/16 12 (10) 7 / x x / /16 10 (10) 7 / x x / /16 10 (10) 7 / x 8 LP x / /16 10 (10) 7 / 7 15 Bucket Elevators Bucket Elevators 16
10 STORAGE & HANDLING SYSTEMS Norstar offers one of the largest selections of bulk storage and handling solutions on the market. Our Chain Conveyors, Screw Conveyance, and Bucket Elevators combine with our Smoothwall Hopper Bins to provide you with a complete package for all your storage and handling needs. Whether it s a seed plant, fertilizer operation, or cleaning facility. Norstar is able to provide you with the equipment you need to get the job done with excellence. SCAN HERE TO FIND OUT MORE ABOUT OUR CUSTOM SYSTEMS ENDLESS OPPORTUNITIES Every operation is unique, and each Norstar Storage & Handling System is uniquely designed to meet those needs. Our team works closely with you to ensure that the finished product meets your specifications and fits the intended application. Norstar s storage and handling product lines are extensive with many custom design options available, offering the flexibility to build a solution that is right for you. SYNERGIES, SYNERGIES, SYNERGIES Pairing our storage solutions with our handling equipment reveals a cohesiveness that is unique to the market. Each major component of a Norstar system is designed and built by Norstar. This centralized process allows us to create innovative solutions that meet your needs while ensuring that all system components are fully compatible and operational. UNMATCHED PRODUCT SUPPORT Norstar systems provide you the luxury of looking to one source for your product support needs. Our service team has first hand knowledge of each components functionality, both individually and as part of a system. We are able to define issues and provide solutions that keep your system running efficiently. GRAIN BINS Seamless interior for efficient unload Bin diameters ranging from (some sizes only available in certain regions) Capacities of over 7,000 bushels Various cone angles, skid foundations, aeration systems and other options available FEED BINS Seamless interior with steep cone for thorough and fast clean-out Bin diameters ranging from 6-10 Capacities of over 2,200 bushels (55 MT) Various cone angles, skid foundations, interior paint, fill systems and other options available MULTI-PURPOSE/FERTILIZER BINS Epoxy Powder Coat interior for increased corrosion protection Bin diameters ranging from (some sizes only available in certain regions) Capacities of over 7,000 bushels (234 MT) Various cone angles, skid foundations, stainless steel accessories and other options available 17 Handling & Storage Systems Handling & Storage Systems 18
11 Rosenort, MB Office Box 119 R.R. 1 Morris, MB R0G 1K0 TF: FX: info@norstarmfg.com Morris, MB Office Box 428, 455 Main St. Morris, MB R0G 1K0 TF: FX: info@norstarmfg.com Aylmer, ON Office John St. Aylmer, ON N5H 0A6 TF: FX: info@norstarmfg.com Visit for more product information Norstar Industries Ltd. Illustrations, photographs and specifications in this brochure are based on the latest information at the time of publication. Design and specification of products is subject to change without notice, please contact your local dealer for product information and availability.
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