C O M P R E H E N S I V E S A F E T Y W I T H A T E X B Y C O N T R O L W E L L
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1 C O M P R E H E N S I V E S A F E T Y W I T H A T E X B Y C O N T R O L W E L L The current international regulations for machine manufacturers (94/9/EC) and operators (99/9/EC) prescribe high safety levels. Therefore, in addition to the traditional field of electrical engineering, legally compliant explosion protection also considers all relevant mechanical components - in order to avoid all ignition sources, including sparks, which can result from electrostatic charges, or hot spots. The ATEX IECEx irective besides taking into account the electrical sources of explosion, also considers potentially explosive concentration of gas, vapour or mist along with dust in the air. Explosion protection - the danger zones: According to their risk potential explosion-prone rooms and equipment interiors are divided into zones. For gases, vapours and fogs the zone designations are 0, and, for combustible dust they are, and. Category equipment is safe even in case of rare equipment malfunctions and may be used in zone 0/. Category equipment must be designed so that safety is assured even in case of expected malfunctions and may be used in zone /. Equipment in protection category is safe in normal operations and suitable for zone /. The use of ATEX cable glands is one of several technical measures to make ignition sources ineffective. The explosion rating plate of a piece of equipment includes the ignition protection type. Versions for increased safety, inherent safety and pressure-resistant enclosure are of particular significance in this context: - "Ex d" protection - flame proof enclosure - "Ex e" protection - increased safety - "Ex i" protection - intrinsic safety The Controlwell ATEX explosion protection system features high-grade materials. The use of plastics, nickel-plated brass and bright brass guarantees maximum safety.
2 EXPLOSION PROOF GLANS & ACCESSORIES THE RIGHT PROTECTION WHERE YOU NEE IT
3 These Glands are for use with electrical equipment in potentially explosive areas, specially in chemical and petro - chemical industries. These Glands are produced in accordance with :07 EXPLOSION P R OOF P OLYA MIE CABLE GLAN Polyamide 6 Colour RAL 900 (Black) Threads available Metric - EN 604 Protection Class IP 66 - IP 68 (EN 60) Neoprene ust Guard Assembled Temperature Range - C to +80 C Certificate Number IMQ 08 ATEX 0 X Equipment Marking Increased Safety Ex e ll Intrinsic Safety Ex i II G / Ex t A Suitable for use in ZONE, ZONE for Gas Groups IIA, IIB, IIC for Gas & ust potentially explosive atmospheres Black Thread iameter Thread Length Clamping Range M x. M x. M x. M x. M x. M x. M x. M x. M x. BM-XS BM-X BM-X BM-X BM-X BM-X7 BM-X8 BM-X9 BM-X RACO H L E X P LOSION P ROOF P OLYA M IE BLIN STOPS Polyamide 6 Protection Class IP 66 - IP 68 (EN 60) Flat Washer Neoprene Temperature Range - C to +80 C Threads available Metric Certificate No. IMQ 08 ATEX 0 X Safety Requirements EN :06 / EN :07 / EN :07 / EN 64-0:06 / EN 64-:04 Suitable for use in ZONE,ZONE for Gas Groups, IIA, IIB, IIC for Gas & ust potentially explosive atmospheres Approvals Total Height H M x. M x. M x. M x. M x. M x. M x. M x. BP-X0 BP-X0 BP-X BP-X BP-X BP-X4 BP-X BP-X
4 These Glands are produced in accordance to EN :09/EN :07/ EN :07/EN :/EN :09. Because of triple seal they have wide clamping range they are used in mobile offshore, marine application, chemical & petro chemical industry. Brass Nickel Plated (MB / NB Series) Stainless Steel (MX / NX Series) Protection Class IP 68 (EN 60) O Ring Chloroprene / Nitrile Temperature Range -0 C to + C NBR - C to +0 C Neoprene -60 C to +0 C Silicone Threads available Metric, NPT, (Pg available on request) Certificate No. IMQ ATEX 08 X Equipment Marking Flameproof Ex-d IIC Gb, Inc. Safety Ex-e EX II Gd / Ex-e IIC Gb Suitable for use in ZONE,ZONE,ZONE,ZONE for Gas Groups. IIA, IIB, IIC for Gas & ust potentially explosive atmospheres EXPLOSION P ROOF TRIPLE SEAL STA N A R BRASS / S.S CABLE GLANS L Body Cap P OCTANS Clamping Range P MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. M7X. M7X. M90X. M90X. M0X. MX. NPT Thread BU0MB BUMB BUMB BUMB BUMB BUMB BUMB BU4MB BU4MB BUMB BU6MB BU6MB BU67MB BU7MB BU78MB BU8MB BU8MB BUMB BUMB / / 8 68 / 8 7 / NPT /8 NPT / NPT / NPT /4 NPT /4 NPT NPT NPT /4 NPT /4 NPT / NPT / NPT NPT NPT / NPT / NPT NPT NPT 4 NPT 4 BU0NB BUNB BUNB BUNB BUNB BUNB BUNB BU4NB BU4NB BUNB BU6NB BU6NB BU67NB BU7NB BU78NB BU8NB BU8NB BUNB BUNB / / 8 68 / 8 7 / P R O T E C T - C O N N E C T - S I M P L I F Y
5 These Glands are produced in accordance to EN :09/EN :07/ EN :07/EN :/EN :09. Because of triple seal they have wide clamping range they are used in mobile offshore, marine application, chemical & petro chemical industry. VELA EXPLOSION P ROOF Triple Seal EMC BRASS / S.S CABLE GLANS Brass Nickel Plated (MB / NB Series) Stainless Steel (MX / NX Series) Protection Class IP 68 (EN 60) O Ring Chloroprene / Nitrile Temperature Range -0 C to + C NBR - C to +0 C Neoprene -60 C to +0 C Silicone Threads available Metric, NPT Certificate No. IMQ ATEX 08 X Equipment Marking Flameproof Ex d IIC Gb, Increase Safety Ex e EX II Gd / EX e IIC Gb / Ex t IIIC b Suitable for use in ZONE,ZONE,ZONE,ZONE for Gas Groups. IIA, IIB, IIC for Gas & ust potentially explosive atmospheres Clamping Range P MX. MX. MX. MX. MX. MX. BS0MB BSMB BSMB BSMB BS4MB BSMB NPT Thread Clamping Range P NPT /8 NPT / NPT /4 NPT NPT /4 NPT / BS0NB BSNB BSNB BSNB BS4NB BSNB P Position marking Cap CH CH L Body Tapered Spring
6 These Glands are produced in accordance to EN :09/EN :07/ EN :07/EN :09 Brass Nickel Plated (MB Series) Stainless Steel (MX Series) L Protection Class IP 66 - IP 68 (EN 60) O Ring Chloroprene / Nitrile Temperature Range -0 C to + C NBR - C to +0 C Neoprene -60 C to +0 C Silicone Certificate No. IMQ ATEX 07 Equipment Marking Flameproof Ex d IIC Gb / EX d I Mb Increase Safety Ex e EX I M / ExII G / Ex e I Mb / Ex e IIC Gb / Ex tb IIIC b Suitable for use in ZONE,ZONE,ZONE,ZONE for Gas Groups. IIA, IIB, IIC for Gas & ust potentially explosive atmospheres EXPLOSION P ROOF OUBLE COMPRESSION METRIC THREA BRASS / S.S CABLE GLANS ORION MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. MX. M7X. KBA0SMB KBA0MB KBASMB KBAMB KBALMB KBASMB KBAMB KBALMB KBASMB KBAMB KBA4SMB KBA4MB KBASMB KBAMB KBA6SMB KBA6MB KBA7SMB L Item Item escription Lower Body Lower sealing ring O-Ring Grounding cone Swivel braid retainer Middle body Upper sealing ring Pressure cap P R O T E C T - C O N N E C T - S I M P L I F Y
7 6 ORION EXPLOSION P ROOF OUBLE COMPRESSION N P T THREA BRASS / S.S CABLE GLANS These Glands are produced in accordance to EN :09/EN :07/ EN :07/EN :09 Brass Nickel Plated (NB Series) Stainless Steel (NX Series) L Protection Class IP 66 - IP 68 (EN 60) O Ring Chloroprene / Nitrile Temperature Range -0 C to + C NBR - C to +0 C Neoprene -60 C to +0 C Silicone Certificate No. IMQ ATEX 07 Equipment Marking Flameproof Ex d IIC Gb / EX d I Mb Increase Safety Ex e EX I M / ExII G / Ex e I Mb / Ex e IIC Gb / Ex tb IIIC b Suitable for use in ZONE,ZONE,ZONE,ZONE for Gas Groups. IIA, IIB, IIC for Gas & ust potentially explosive atmospheres NPT Thread NPT /8 NPT /8 NPT / NPT / NPT / NPT /4 NPT /4 NPT /4 NPT NPT NPT /4 NPT /4 NPT / NPT / NPT NPT NPT / KBA0SNB KBA0NB KBASNB KBANB KBALNB KBASNB KBANB KBALNB KBASNB KBANB KBA4SNB KBA4NB KBASNB KBANB KBA6SNB KBA6NB KBA7SNB L Item Item escription Lower Body Lower sealing ring O-Ring Grounding cone Swivel braid retainer Middle body Upper sealing ring Pressure cap
8 7 Blind Stops made of Brass are used wherever threads previously cut must be closed for preventing dust, dirt and foreign matters from entering the enclosure or equipment. Brass (MB / NB Series) Stainless Steel (MX / NX Series) Protection Class IP 66 - IP 68 (EN 60) O Ring Neoprene / NBR / Silicone Threads available Pg, Metric and NPT Certificate No. IMQ ATEX U Safety Requirements Flameproof Ex d IIC Gb Increase Safety Ex e II Gd / Ex Td A EXPLOSION P ROOF BLIN STOPS BRASS / STA INLESS STEEL AQUILA Pg Thread Total Height H Pg 7 Pg 9 Pg Pg. Pg Pg Pg Pg 6 Pg 4 Pg 48 B-TSPB B-TSPB B-TSPB B-TS4PB B-TSPB B-TS6PB B-TS7PB B-TS8PB B-TS9PB B-TSPB Total Height H M x. M x. M x. M x. M x. M x. M x. M x. M 7 x. M 90 x. M x. B-TS0MB B-TS0MB B-TSMB B-TSMB B-TSMB B-TS4MB B-TSMB B-TS6MB B-TS7MB B-TS8MB B-TSMB NPT Thread Total Height H NPT /4 NPT /8 NPT / NPT /4 NPT NPT /4" NPT /" NPT " NPT /" NPT " NPT 4" B-TS0NB B-TS0NB B-TSNB B-TSNB B-TSNB B-TS4NB B-TSNB B-TS6NB B-TS7NB B-TS8NB B-TSNB P R O T E C T - C O N N E C T - S I M P L I F Y
9 8 APUS EXPLOSION P ROOF A A P TORS BRASS / STA INLESS STEEL These are used for threaded holes on machines or equipment housing where the threads are to be changed from Metric to NPT or from NPT to Metric. Brass Nickel Plated (NB / MB Series) Stainless Steel (NX / MX Series) Protection Class IP 66 - IP 68 (EN 60) Temperature Range -0 C to + C Certificate No. IMQ ATEX 00 U Equipment Marking Flameproof Ex d IIC Gb Increase Safety Ex e II G / Ex e IIC Gb NPT / Male Thread Female Thread Total Height H B-RB0M0NB B-RB0M0NB B-RB0M0NB B-RBM0NB B-RBMNB B-RBMNB B-RBMNB B-RBMNB B-RBMNB B-RB4MNB B-RB4M4NB B-RBM4NB B-RBMNB B-RB6MNB B-RB6M6NB B-RB7M6NB B-RB7M7NB B-RB8M7NB B-RB8M8NB B-RBM8NB B-RBMNB NPT /4" NPT /4" NPT /8" NPT /8" NPT /" NPT /" NPT /4" NPT /4" NPT " NPT " NPT /4" NPT /4" NPT /" NPT /" NPT " NPT " NPT /" NPT /" NPT " NPT " NPT 4" M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M 7 x. M 7 x. M 90 x. M 90 x. M x. M x Metric / NPT Thread B-RB0N0MB B-RB0N0MB B-RB0N0MB B-RBN0MB B-RBNMB B-RBNMB B-RBNMB B-RBNMB B-RBNMB B-RB4NMB B-RB4N4MB B-RBN4MB B-RBNMB B-RB6NMB B-RB6N6MB B-RB7N6MB B-RB7N7MB B-RB8N7MB B-RB8N8MB B-RBN8MB B-RBNMB M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M x. M 7 x. M 7 x. M 90 x. M 90 x. M x. NPT /4" NPT /8" NPT /8" NPT /" NPT /" NPT /4" NPT /4" NPT " NPT " NPT /4" NPT /4" NPT /" NPT /" NPT " NPT " NPT /" NPT /" NPT " NPT " NPT 4" NPT 4"
10 9 Ventilation Plugs are used for equalizing the pressure inside and outside the enclosure. The same is achieved with the help of a membrane inside the ventilation plug, which allows for gases (air) to pass through it while blocking liquids and particulate solids (dust). Applications / Benefits : ) These prevent components inside the enclosure from being exposed to pressurized gases when the enclosure heats up. (By virtue of pressure equalization) ) These also prevent generation of vacuum inside the enclosure when a heated enclosure cools off. (e.g. In luminaires) ) These help maintain IP 68 rating of the enclosure while allowing for the above benefits. Stainless Steel Equipment Marking Flameproof Ex e / Ex tb Increased Safety Ex II G / EX e IIC Gb / Ex II tb IIIC b Suitable for use in Gas & ust potentially explosive atmospheres Temperature Range - C to + C Protection Class IP 66 Safety Requirements EN / EN / EN Certificate No. IBExU ATEX 9 U EXPLOSION P R OOF VENTILATION P LU GS SW T H TL HYRA Air Permeability lt/hour Water Intrusion Pressure Bar M x. M x. MBBVP-0L MBBVP P R O T E C T - C O N N E C T - S I M P L I F Y
11 HYRUS EXPLOSION P ROOF L IQUI TIGHT STRAIGHT FITTINGS METRIC & N P T THREA BRASS / S.S C ONUIT GLANS These Conduit Glands are produced in accordance to EN :09/EN :07/ EN :07/ EN :09 Brass Nickel Plated (MB / NB Series) Stainless Steel (MX / NX Series) Protection Class IP 66 - IP 68 (EN 60) Temperature Range -0 C to + C NBR - C to +0 C Neoprene -60 C to +0 C Silicone Certificate No. IMQ ATEX 08 X Equipment Marking Flameproof Ex d IIC Gb Increase Safety Ex e EX II G / Ex e IIC Gb Suitable for use in Gas & ust potentially explosive atmospheres Suitable for Conduit MX. MX. MX. MX. MX. MX. MX. BLS0MB BLS0MB BLSMB BLSMB BLSMB BLS4MB BLSMB /" /" /" /4" " /4" /" NPT Thread Suitable for Conduit NPT /4" NPT /8" NPT /" NPT /4" NPT " NPT /4" NPT /" BLS0NB BLS0NB BLSNB BLSNB BLSNB BLS4NB BLSNB /" /" /" /4" " /4" /" Item 4 6 Item escription Lower Body Lower seal Middle body Ferrule Plastic Ring Cap
12 4 These Conduit Glands are produced in accordance to EN :09/EN :07/ EN :07/ EN :09 Brass Nickel Plated (MB / NB Series) Stainless Steel (MX / NX Series) Protection Class IP 66 - IP 68 (EN 60) Temperature Range -0 C to + C NBR - C to +0 C Neoprene -60 C to +0 C Silicone Certificate No. IMQ ATEX 08 X Equipment Marking Flameproof Ex d IIC Gb Increase Safety Ex e EX II G / Ex e IIC Gb Suitable for use in Gas & ust potentially explosive atmospheres 0 EXPLOSION P ROOF L IQUI TIGHT 9 0 ELBOW FITTINGS METRIC & N P T THREA BRASS / S.S C ONUIT GLANS LUPUS Suitable for Conduit MX. MX. MX. MX. MX. MX. MX. BLN0MB BLN0MB BLNMB BLNMB BLNMB BLN4MB BLNMB /" /" /" /4" " /4" /" NPT Thread Suitable for Conduit NPT /4" NPT /8" NPT /" NPT /4" NPT " NPT /4" NPT /" BLN0NB BLN0NB BLNNB BLNNB BLNNB BLN4NB BLNNB /" /" /" /4" " /4" /" Item Item escription Lower Body Lower seal Middle Body Upper Body Ferrule Plastic Ring Cap P R O T E C T - C O N N E C T - S I M P L I F Y
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