This parts list is current as of the above revision date. See for the current revision.

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1 Parts List This parts list is current as of the above revision date. See for the current revision. 80% Gas Furnaces

2 Table of Contents odel xplanation Page 3 Parts Numbers Drawings/Photographs Panels - iscellaneous Page 4 Panels - iscellaneous Page 5 lectrical Group Page 6 lower Group Page 7 Heat xchanger-urner Group Page 8 Gas Controls Page 9 Orifice Selection Chart Page xploded View Page 11 lower ssembly Page urner ssembly Page 13 NOX Insert ssembly after F Page 14 Notes/Disclaimer Page 15 Page 2 of

3 ODL N XPLNTION G P H (1) (5) (6) (7) (8) (9) (1) TDND IDNTIFICTION (6) VITIONS = Standard Cabinet ODL = Wide Cabinet G= Gas Furnace (7) LOW DSIGNTION TYP = 11 x 6 P = pflow/horizontal = 11 x 7 = 11 x DSIGN SIS / VITION (8) IFLOW (5) HTING INPT DSIGNTION = CF 04 = 45,000 T/H G = CF = 50,000 T/H = CF 06 = 65,000 T/H = CF = 75,000 T/H = CF = 0,000 T/H N = CF = 5,000 T/H S = CF 15 = 150,000 T/H (9) FL DSIGNTION = lectric = Natural Gas N = NOX SIL N XPLNTION D C 5 D F (1) (5) (6) (7) (8) (9) () (1) GS COD (6) OTO HOSPOW LIIT CONTOL (7) PLNT F = Fort Smith, LOW (8) W HTING LNT (9) Y (5) SPCIL QINT () PODCTION N Page 3 of

4 ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 04 S 06 G PNLS, SHT TL, ISCLLNOS 1 acket S S S S S S S Top Plate lower/filter Door S S S S S S S urner Door Plug utton - 1-3/16 in. opening ounting Control Plate Control ox Control ox Cover unction ox unction ox Cover Pressure Switch See lectrical Group 11 Door Switch - Push utton See lectrical Group Limit - ain Limit (Heat xchanger Panel) See lectrical Group 13 Limit - anual eset (urner Compartment) See lectrical Group Limit - Heat ssisted (lower Housing) See lectrical Group 14 racket - Limit (anual eset) Transformer See lectrical Group Power Factor Choke N/ N/ N/ N/ N/ Induced Draft lower w/gasket See lectrical Group 17 lower ssembly See lower Group 23 Heat xchanger ssembly See Heat xchanger Group Heat xchanger racket See Heat xchanger Group Filter Support ngle Silicone ubber Tubing Filter od Support ngle Filter Support ngle Filter etainer od Filter - Permanent Plastic Gas Valve See Gas Controls 26 Integrated Furnace Control oard (IFC) See Gas Controls 27 Ignitor See Gas Controls Page 4 of

5 ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 15 PNLS, SHT TL, ISCLLNOS 1 acket S S S S S S Top Plate lower/filter Door S S S S S S urner Door Plug utton - 1-3/16 in. opening ounting Control Plate Control ox Control ox Cover unction ox unction ox Cover Pressure Switch See lectrical Group 11 Door Switch - Push utton See lectrical Group Limit - ain Limit (Heat xchanger Panel) See lectrical Group 13 Limit - anual eset (urner Compartment) See lectrical Group Limit - Heat ssisted (lower Housing) See lectrical Group 14 racket - Limit (anual eset) Transformer See lectrical Group Power Factor Choke N/ N/ N/ N/ 16 Induced Draft lower w/gasket See lectrical Group 17 lower ssembly See lower Group 23 Heat xchanger ssembly See Heat xchanger Group Heat xchanger racket See Heat xchanger Group Filter Support ngle Silicone ubber Tubing Filter od Support ngle Filter Support ngle Filter etainer od Filter - Permanent Plastic Gas Valve See Gas Controls 26 Integrated Furnace Control oard (IFC) See Gas Controls 27 Ignitor See Gas Controls Page 5 of

6 ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 04 S 06 G LCTICL GOP Stk Pressure Switch - efore F Stk Pressure Switch - On or fter F Door Switch - Push utton Stk Limit - ain Limit (Heat xchanger Panel) Stk Limit - anual eset (urner Compartment) Stk Limit - Heat ssisted (lower Housing) Stk Transformer - On or fter F Stk Transformer w/fuse - efore F Transformer Fuse (Small - 9/16 in.) Transformer Fuse (Large - 1-9/16 in.) Stk Induced Draft lower w/gasket - efore F Stk Induced Draft lower w/gasket - On or fter F Integrated Furnace Control oard (IFC) See Gas Controls Wiring Harness - 9 pin from board to 9 pin S S S S S S S Wiring Harness - 9 pin to 9 terminals S S S S S S S Wiring Harness - 2 pin from board to 4 pin Wiring Harness - 4 pin to 2 terminals Wiring Harness - 4 pin to 2 pin and 2 terminals Wiring Harness - 6 pin from board to 4 pin ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 15 LCTICL GOP Stk Pressure Switch - efore F Stk Pressure Switch - On or fter F Door Switch - Push utton Stk Limit - ain Limit (Heat xchanger Panel) Stk Limit - anual eset (urner Compartment) Stk Limit - Heat ssisted (lower Housing) Stk Transformer - On or fter F Stk Transformer w/fuse - efore F Transformer Fuse (Small - 9/16 in.) Transformer Fuse (Large - 1-9/16 in.) Stk Induced Draft lower w/gasket - efore F Stk Induced Draft lower w/gasket - On or fter F Integrated Furnace Control oard (IFC) See Gas Controls Wiring Harness - 9 pin from board to 9 pin S S S S S S Wiring Harness - 9 pin to 9 terminals S S S S S S Wiring Harness - 2 pin from board to 4 pin Wiring Harness - 4 pin to 2 terminals Wiring Harness - 4 pin to 2 pin and 2 terminals Wiring Harness - 6 pin from board to 4 pin Page 6 of

7 ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 04 S 06 G LOW GOP 17 Stk lower ssembly (Includes items 18-22) S S S S S S S Housing S S S S S S S Stk lower otor - PSC N/ N/ 19 Stk lower otor - C N/ N/ N/ N/ N/ otor ount N/ N/ C otor ount racket N/ N/ N/ N/ N/ C otor ount N/ N/ N/ N/ N/ Stk lower Wheel Stk Capacitor - lower otor N/ N/ Limit - Heat ssisted (lower Housing) See lectrical Group 26 Integrated Furnace Control oard (IFC) See Gas Controls ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 15 LOW GOP 17 Stk lower ssembly (Includes items 18-22) S S S S S S Housing S S S S S S Stk lower otor - PSC N/ N/ Stk lower otor - C N/ N/ N/ N/ 20 otor ount N/ N/ C otor ount racket N/ N/ N/ N/ C otor ount N/ N/ N/ N/ 21 Stk lower Wheel Stk Capacitor - lower otor N/ N/ Limit - Heat ssisted (lower Housing) See lectrical Group 26 Integrated Furnace Control oard (IFC) See Gas Controls Page 7 of

8 ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 04 S 06 G HT XCHNG, N / NIFOLD 23 Stk Heat xchanger ssembly S S S S S-60-01S S Heat xchanger racket Stk urner Tube w/shield - efore F urner ssembly - On or fter F1399 (See Stk,3 Note 3) S S S S S S S a NOX urner Insert - efore F a NOX urner Insert (Cross X) - On or fter S S S S S S S F0299 (1) (1) (1) 7b NOX urner etainer od - efore F b NOX Insert etainer - On or fter F urner Support - efore F urner Support - On or fter F urner Support racket - efore F urner Support racket - On or fter F Stk anifold (w/o Orifices) S S S S S S S urner Orifice - Natural Gas See Orifice Selection Chart urner Orifice - LP See Orifice Selection Chart Number of Orifices ODL HTING CPCITY No. Notes VITION LOW DSIGNTION IFLOW 15 HT XCHNG, N / NIFOLD 23 Stk Heat xchanger ssembly S S S S S S Heat xchanger racket Stk urner Tube w/shield - efore F (5) (5) (6) 6 Stk urner ssembly - On or fter F1399 (See Note 3) S S S S S S a NOX urner Insert - efore F (5) (5) (6) 7a NOX urner Insert (Cross X) - On or fter S S S S S S F0299 (5) 7b NOX urner etainer od - efore F b NOX Insert etainer - On or fter F urner Support - efore F urner Support - On or fter F urner Support racket - efore F urner Support racket - On or fter F Stk anifold (w/o Orifices) S S S S S S urner Orifice - Natural Gas See Orifice Selection Chart urner Orifice - LP See Orifice Selection Chart Number of Orifices (5) (5) (6) Page 8 of

9 ODL No. Notes GS COD (TYP) S GS CONTOLS 25 Stk Gas Valve - Natural Gas Stk Gas Valve - LP See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 26 Stk Integrated Furnace Control oard (IFC) Stk Flame Sensor Stk Ignitor - HSI Ignitor racket - HSI Ignitor Shield LP Conversion it: Stk.S. odels FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 Stk Canadian odels FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 T C C CV CW ODL No. Notes GS COD (TYP) CX CY GS CONTOLS 25 Stk Gas Valve - Natural Gas Stk Gas Valve - LP See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 26 Stk Integrated Furnace Control oard (IFC) Stk Flame Sensor Stk Ignitor - HSI Ignitor racket - HSI Ignitor Shield LP Conversion it: Stk.S. odels FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 Stk Canadian odels FP-15 FP-15 FP-04 FP-04 FP-15 FP-15 FP-04 D D DC DF DG ODL No. Notes GS COD (TYP) DH F G (HSI-ini) Q (HSI-ini) GS CONTOLS 25 Stk Gas Valve - Natural Gas Stk Gas Valve - LP See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 26 Stk Integrated Furnace Control oard (IFC) Stk Flame Sensor Stk Ignitor - HSI N/ N/ Stk Ignitor - Silicon Nitride N/ N/ N/ N/ N/ Ignitor racket - HSI N/ N/ Ignitor racket - HSI (Silicon Nitride) N/ N/ N/ N/ N/ Ignitor Shield N/ N/ Stk ini Ignitor w/etal Shield N/ N/ N/ N/ N/ ini Ignitor racket N/ N/ N/ N/ N/ LP Conversion it: Stk.S. odels FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 FP-15 Stk Canadian odels FP-04 FP-15 FP-04 FP-15 FP-04 FP-04 FP-04 V ODL No. Notes GS COD (TYP) D (IP) FD (DSI) GS CONTOLS 25 Stk Gas Valve - Natural Gas Stk Gas Valve - LP See Note 2 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 26 Stk Integrated Furnace Control oard (IFC) Stk Flame Sensor N/ Stk Ignitor - DSI N/ Ignitor racket - DSI (See Note 3) N/ Ignitor Shield N/ Pilot ssembly N/ N/ N/ N/ N/ Pilot Shield N/ N/ N/ N/ N/ Pilot racket N/ N/ N/ N/ N/ LP Conversion it: Stk.S. odels FP-15 FP-15 FP-15 FP-15 FP-15 Stk Canadian odels N/ FP-15 FP-15 FP-04 FP-04 FP-15 F (DSI) FF (DSI) FG (DSI) F (DSI) Page 9 of

10 80% GS FNC - OIFIC SLCTION CHT - NTL GS CTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation: 1) ltitude in of the installation (ft.). 2) verage energy content of the Natural Gas fuel from the local supplier (T/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion it Index and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CN CTION: This information is provided for replacement purposes only. Conversion for operation at High ltitude must be done using the kit specified on the product specification sheet for the unit. NOT: This Orifice sizing chart is based on 25,000 T/H per burner. NOT: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 15 T/cu. ft. and an elevation of ft. levation (ft.) nergy Value (T/cu. ft.) % GS FNC - OIFIC SLCTION CHT - LP CTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion it Index and the latest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CN CTION: This information is provided for replacement purposes only. Conversion to LP or for operation at High ltitude should be done the kit(s) specified on the product specification sheet for the unit. NOT: This Orifice sizing chart is based on 25,000 T/H per burner. lso, the chart is developed using the specified pressure setting of in. water column instead of the 11.0 in water column used by the NFG and CN NOT: Orifices supplied in the LP Conversion it are calculated and sized based on an altitude of ft. levation (ft.) Orifice Page of

11 xploded View Page 11 of

12 lower ssembly Page of

13 urner ssembly Page 13 of

14 NOX Insert ssembly after F0299 Page 14 of

15 NOTS Stk It is recommended that stock be maintained for this part. N/ Not pplicable 1 Order Gas Valve for Natural Gas along with LP Conversion it. (If the original valve has been replaced, order the spring kit for the replacement valve.) 2 Order specified LP Conversion it 3 For units with DSI ignition, and date codes before F1506, it is recommended that a new Igniter racket ( , with three mounting holes) be ordered. DISCLI: This document is intended to provide general replacement parts information to aid qualified service personnel in the repair of these models. The complete odel and Serial Number of the unit under repair should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject to change without notice. Document supersedes all previous parts lists for these models. See for the latest revision of this document. The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of equipment after the replacement of any original components. P.O. ox 170 Fort Smith,

Direct Vent Energy Saver (DS) Models

RESIDENTIAL GAS REPLACEMENT PARTS LIST Direct Vent Energy Saver (DS) Models Includes Hydrojet Total Performance System Effective: July 31, 2008 ECO 7291-2 NOTE: BOTH MODEL AND SERIAL NUMBERS ARE REQUIRED