the art of growing Milkreplacers /Emulsifiers
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1 Nukamel Hoogbuul Olen Belgium (t) +32(0) (f) +32(0) the art of growing Milkreplacers /Emulsifiers
2 Nukamel worldwide Who is Nukamel? A brand with tradition Nukamel invented the concept of calf milkreplacers! Born from the veal industry, Nukamel has developed the knowledge to grow not only calves but also piglets and broilers. Nukamel is the worldwide leader in milkreplacers for young animals, dairy based feed ingredients and nutritional emulsifiers. For over 50 years the Nukamel brand has been synonymous with high quality and efficacy. Nukamel operates from three locations; Belgium where the headquarters are located, The Netherlands and Poland. Our processes are GMP+, ISO 9001 and QS certified, ensuring the highest standards for raw material traceability and quality assurance. Nukamel s products are distributed in five continents through a distributor network or directly to the feed industry. Nukamel is uniquely positioned in today s feed world. We are an independent milkreplacer company with full focus on dairy feed. Nukamel has strategic and well established partnerships with well known companies all over the world. This keeps our mission clear : with close cooperation and long term vision developing solutions today for the future. Nukamel is your partner In dairy based products. Outstanding quality, innovation and taste the art of growing
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4 the art of growing Soluble milkreplacers Nutritional emulsifiers Nukamel was the first company ever to develop milkreplacers. Nukamel produces soluble milkreplacers for all suckling animals fulfilling the animals nutritional requirements. Products can be used in all feeding systems, such as automatic feeders and bucket feeding. Based on research in our calf trial facilities Nukamel, continuously optimises composition and all other relevant parameters such as solubility, structure, taste and smell, etc The product range is very well diversified: MEn-fat, MJ/kg %-FFA 0 Energy in pig and broiler diets is a costly factor. Products that can improve the energy availability in these diets can reduce feed cost significantly. Volamel Extra, is a water-soluble nutritional emulsifier that acts synergistically with the animals own bile salts. Bile salt production by the liver is lacking compromising fat and total feed digestibility. Nukamel s nutritional emulsifiers compensate this deficiency and improve fat and feed digestibility. In this way, Volamel Extra can reduce the energy cost of the diet. Volamel Extra: the energy solution. Nukamel also developed an emulsifier called Volamel MG. This concept is based on mono glycerides of butter oil. These molecules lower the pathogenic pressure and are an energy source. FOR CALVES Nukamel & Fokkamel FOR PETS Doggimel U/S-ratio FOR PIGLETS AND SOWS Porcomel FOR LAMBS AND GOATS Lammomel & Kiddomel FOR BUFFALOS Buffalomel FOR FOALS Equimel FOR CAMELS Camel Emulsizym ; Nukamel s technology to replace antimicrobial growth promoters. Emulsizym combines the following elements: The antibacterial properties of short and medium chained fatty acids from butter oil. Bioactive peptides derived from fermentation. Nutritional emulsifiers to increase the solubility and digestibility of fats. All our soluble milkreplacers contain the registered concept Emulsizym. This concept has proven to increase both performance and health. Emulsizym improves digestion and decreases bacterial fermentation in the gut, leaving pathogens no chance!
5 the art of growing the art of growing Dairy feed ingredients Spray Drying Hot air Fat + Dairy Hot air Production processes Dairy products are very valuable raw materials for piglet and calf Fermentation feeds. Nukamel provides a full range of dairy ingredients for the feed industry. These ingredients are developed with great preci- The raw materials are fermented to enhance their nutritional value in our functional sion to offer full value for money. The benefits in these products go beyond the standard Weende analysis; we also guarantee Steam Steam feeds. Hidden peptides are released that stimulate growth and kill bacteria. the hidden nutrients such as protein solubility. Lactic acid is formed that reduces the ph and buffering. Nukamel s processes assure careful product treatment to en- The protein is pre-digested and therefore faster absorbed. sure that all available nutrients can express their full potential in feeds for young animals. Spray Drying FOR PIGLETS AND SOWS Porcomix FOR CALVES Fokkamix FOR PIGLETS AND POULTRY Mixomel and Feedomel Functional feed Milk proteins provide a rich source of bioactive peptides which are not active until released, e.g. during gastro intestinal digestion or fermentation. Our Functional Feed product range is based on fermentation. The fermented, pre-digested, raw materials are absorbed rapidly. In addition, this fermentation releases bioactive peptides and lactic acid. Both substances have specific antibacterial properties that protect the gut and stimulate growth. Butterfat is another element in this product line, together with an excellent taste, its medium chain fatty acids have strong antibacterial benefits. Dairy powder Fat Spray Cooling Dairy Powder Hot emulsified fat Dairy Powder Cold air Cold air The dairy/fat solution is sprayed in hot air that evaporates the water. Improved flowability. Fine powder. Strict process control, preventing heat damage. Spray Cooling The highly emulsified fat is sprayed in a whirl wind of powder and crystallises on the outside. Improved wettability. Better digestibility and performance. Unique patented coating technology. Increased roughage intake in calves. Calf trial CMR 0-12 weeks Growth Compound feed intake Corn silage intake The Functional Feed product range is designed to improve the 110 growth and health of young animals. The Functional Feed products are therefore key raw materials in our soluble milk replacers. FOR PIGLETS, CALVES AND POULTRY Nukamix Emulsified fat Dairy average = 100% Spray cooled fat Spray dried fat
6 the art of growing Research & Development The dairy industry is a fast moving world. Science reveals more and more beneficial components of dairy products. This knowledge is very useful to improve feed quality but also has a down side. In the past our raw materials were very consistent by products of the cheese and butter production process. But today some beneficial components are removed by the processing plants. Our R&D department understands these components and the processes in the dairy industry and how to maximise the value of dairy products for the feed industry. We use hidden beneficial factors from the milk that improve the nutritional effect in our Functional Feed product range. Our R&D focuses on the following aspects: Nutritional: Raw material and supplier evaluation. Technological: Processing of raw materials to improve performance, i.e. with fermentation. Health: To protect the animals against challenges. Acceptance: To improve, for instance, organoleptical properties. Stability: Minimising the effects of seasonal changes, processors, etc. Market: The markets are moving rapidly, analyses of the driving forces. Our R&D operates with the use of: Chemical and application laboratories. International cooperation within a network of universities, institutes and companies. A large amount of animal tests, including our own trial facility for calves. Sales per productgroup Soluble milkreplacers Nutritional emulsifiers Dairy feed ingredients Protein concentrates Sales per area EU Non EU Asia Latin America Functional feed Other
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