Pre-Feasibility Report

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1 Pre-Feasibility Report M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 0 -

2 1. Introduction M/s. Adachi Natural Polymers Pvt. Ltd. (Unit-II) is an existing unit engaged in manufacturing of natural and synthetic polymers at Plot 623, Phase-IV, GIDC Vatva, Ahmedabad, Gujarat. Now, unit proposed to expand its capacity with addition of new products. Expansion will be done in the same plant premises. 2. Cost of Project Existing cost of the project is Rs. 6.0 crore. Estimated cost of the project expansion is around Rs. 3.5 crores. Rs. 50 lakhs will be used for EMS. 3. Production Capacity Production capacity is prescribe below: Name of product Qty. (MT/month) Existing Total after expansion (A) Non EC products 1. Guar Gum Powder Tamarind seed powder Cassia Tora Powder Sesbania Powder Blends of Natural Polysaccharides Fast Hydration Guar Gum Powder Blended Printing Thickner Total (A) By product 1. Cattle feed (B) EC products 1. Carboxymethyl Starch Carboxymethyl Tamarind Carboxymethyl Guar Gum Carboxymethyl Cassia Tora Cationic Guar Gum Powder Depolymerized Guar Gum Hydrolyzed Tamarind Cross Linked Guar Gum Powder Hydroxy Ethyl Guar Gum Hydroxy Ethyl Tamarind Hydroxy Propyl Guar Gum Sodium Meta Chloro Acetic Acid (SMCA) M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 1 -

3 Total (B) (C) Emulsifier 1. Tridecyl Alcohol 12 Ethoxylate Stearic Acid 6 Ethoxylate 3. Polyethylene Glycol 200 (PEG 200) 4. Cocoamine 2 Ethoxylate 5. Castor oil 40 Ethoxylate 6. Lauryl Alcohol 5 Ethoxylate 7. Nonyl Phenol 9 Ethoxylate 8. Tallow Diamine 10 Ethoxylate 9. Tallow Amine 10 Ethoxylate 10. Surcose 10 mole Ethoxylate 11. Stearyl Amine 10 Ethoxylate 12. Oleyl Amine 10 Ethoxylate 13. Oleyl cetyl alcohol 6 Ethoxylate 14. Octyl Alcohol 2 Ethoxylate 15. Octyl Alcohol 6 Ethoxylate 16. Octyl Alcohol 10 mole Ethoxylate 17. Octyl Alcohol 20 mole Ethoxylate 18. Oleic Acid 7 mole Ethoxylate 19. Oleic Acid 14 mole Ethoxylate 20. Cetyl Alcohol 20 Ethoxylate 21. Lauryl Amine 10 Ethoxylate 22. Lauryl Alcohol 2 Ethoxylate 23. Lauryl Alcohol 6 Ethoxylate 24. Lauryl Alcohol 12 Ethoxylate 25. Lauryl Alcohol 20 Ethoxylate 26. Lauric Acid 10 Ethoxylate 27. Glycerine 25 Ethoxylate Ethyl Hexanol 12 Ethoxylate 29. Nonyl Phenol 2 mole Ethoxylate 30. Nonyl Phenol 4 mole Ethoxylate 31. Nonyl Phenol 15 mole Ethoxylate 32. Nonyl Phenol 20 mole Ethoxylate 33. Glycerine EO PO Polymer 34. Pluronic L Di Ethylene Tri Amine 80 PO 90 EO 36. Poly Propylene Glycol Poly Propylene Glycol Poly Propylene Glycol Pluronic L Pluronic L Pluronic L 64 M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 2 -

4 42. Tri Decyl Alcohol 6 EO 4 PO 4. List of Raw Materials Name of Raw Material Guar Gum Powder-400 Mt/Month Total (C) Total (A+B+C) Qty. (MT/month) 1. Guar Dal/Split 440 Tamarind Seed Powder-600 Mt/Month 1. Tamarind seeds (Kernel) 321 Cassia Tora Powder-100 Mt/Month 1. Cassia Tora Split 107 Sesbania Powder-100 Mt/Month 1. Sesbania Split 107 Blends of Natural Polysaccharides-200 Mt/Month 1. Different Polysaccharides 200 Fast Hydration Guar Gum Powder-300 Mt/Month 1. Guar Gum Split 321 Blended Printing Thickner-200 Mt/Month 1. Different type of Aditives 114 Carboxymethyl Starch-200 Mt/Month 1. Starch IPA SMCA Caustic flakes ECH-IPA Preservative 3.0 Carboxymethyl Tamarind-600 Mt/Month 1. Tamarind Kernel Corn Starch SMCA Caustic Flakes Preservative 9 Carboxymethyl Guar Gum-200 Mt/Month 1. Guar Gum Powder SMCA NaOH (48%) Preservative 3.0 Carboxymethyl Cassia Tora-100 Mt/Month 1 Cassia Tora Powder 85 2 SMCA NaOH (48%) 8.5 M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 3 -

5 Name of Raw Material Qty. (MT/month) 4 Preservative (PCMC) 1.5 Cationic Guar Gum Powder-150 Mt/Month 1. Guar Gum Powder SMCA NaOH (48%) 15 Depolymerized Guar Gum-150 Mt/Month 1. Guar Gum Powder Caustic H 2 O Acid Preservatives 2.25 Hydrolyzed Tamarind-150 Mt/Month 1. Tamarind Kernel Powder Caustic H 2 O Acid Preservatives 1.05 Cross Linked Guar Gum Powder-200 Mt/Month 1. Guar Gum Powder Caustic Borax Preservatives 1.0 Hydroxy Ethyl Guar Gum-150 Mt/Month 1. Guar Gum Powder Caustic Lye Ethylene Oxide Acid 4.5 Hydroxy Ethyl Tamarind-150 Mt/Month 1. Tamarind Powder Caustic Lye Ethylene Oxide Acid 4.5 Hydroxy Propyl Guar Gum 150 Mt/Month 1. Tamarind Powder Caustic Lye Propylene Oxide Acid 4.5 Sodium Meta Chloro Acetic Acid (SMCA)- 200 Mt/Month 1. MCA Soda Ash 92 M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 4 -

6 List of Raw materials of Emulsifier Name of Raw materials Consumption (MT/MT) Tridecyl Alcohol 12 Ethoxylate 1. Tridecyl Alcohol Ethylene Oxide Stearic Acid 6 Ethoxylate 1. Stearic Acid Ethylene Oxide Polyethylene Glycol 200 (PEG 200) 1. Diethylene Glycol (DEG) Ethylene Oxide Potassium Hydroxide Acetic Acid Cocoamine 2 Ethoxylate 1. Coca Amine Ethylene Oxide Castor oil 40 Ethoxylate 1. Castor Oil Ethylene Oxide Lauryl Alcohol 5 Ethoxylate 1. Lauryl Alcohol Ethylene Oxide Nonyl Phenol 9 Ethoxylate 1. Nonyl Phenol Ethylene Oxide Tallow Diamine 10 Ethoxylate 1. Tallow Diamine Ethylene Oxide Tallow Amine 10 Ethoxylate 1. Tallow Amine Ethylene Oxide Surcose 10 mole Ethoxylate 1. Sucrose Ethylene Oxide Stearyl Amine 10 Ethoxylate 1. Stearyl Amine Ethylene Oxide Oleyl Amine 10 Ethoxylate 1. Oleylamine Ethylene Oxide Oleyl cetyl alcohol 6 Ethoxylate 1. Oley Cetyl Alcohol Ethylene Oxide Octyl Alcohol 2 Ethoxylate M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 5 -

7 Name of Raw materials Consumption (MT/MT) 1. Octyl Alcohol Ethylene Oxide Octyl Alcohol 6 Ethoxylate 1. Octyl Alcohol Ethylene Oxide Octyl Alcohol 10 mole Ethoxylate 1. Octyl Alcohol Ethylene Oxide Octyl Alcohol 20 mole Ethoxylate 1. Octyl Alcohol Ethylene Oxide Oleic Acid 7 mole Ethoxylate 1. Oleic Acid Ethylene Oxide Oleic Acid 14 mole Ethoxylate 1. Oleic Acid Ethylene Oxide Cetyl Alcohol 20 Ethoxylate 1. Cetyl Alcohol Ethylene Oxide Lauryl Amine 10 Ethoxylate 1. Lauryl Amine Ethylene Oxide Lauryl Alcohol 2 Ethoxylate 1. Lauryl Alcohol Ethylene Oxide Lauryl Alcohol 6 Ethoxylate 1. Lauryl Alcohol Ethylene Oxide Lauryl Alcohol 12 Ethoxylate 1. Lauryl Alcohol Ethylene Oxide Lauryl Alcohol 20 Ethoxylate 1. Lauryl Alcohol Ethylene Oxide Lauric Acid 10 Ethoxylate 1. Lauryl Acid Ethylene Oxide Glycerine 25 Ethoxylate 1. Glycerin Ethylene Oxide Ethyl Hexanol 12 Ethoxylate 1. 2 Ethyl Hexanol M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 6 -

8 Name of Raw materials Consumption (MT/MT) 2. Ethylene Oxide Nonyl Phenol 2 mole Ethoxylate 1. Nonyl Phenol Ethylene Oxide Nonyl Phenol 4 mole Ethoxylate 1. Nonyl Phenol Ethylene Oxide Nonyl Phenol 15 mole Ethoxylate 1. Nonyl Phenol Ethylene Oxide Nonyl Phenol 20 mole Ethoxylate 1. Nonyl Phenol Ethylene Oxide Glycerine EO PO Polymer 1. Glycerol Ethylene Oxide Propylene Oxide Pluronic L Ploy Propylene Glycol Ethylene Oxide Di Ethylene Tri Amine 80 PO 90 EO 1. Di Ethylene Tri Amine Propylene Oxide Ethylene Oxide Poly Propylene Glycol Propylene Glycol Propylene Oxide Poly Propylene Glycol Di Propylene Glycol Propylene Glycol Poly Propylene Glycol Di Propylene Glycol Propylene Glycol Pluronic L Poly Propylene Glycol Ethylene Oxide Propylene Oxide 0.4 Pluronic L Poly Propylene Glycol Ethylene Oxide Propylene Oxide Pluronic L Poly Propylene Glycol M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 7 -

9 Name of Raw materials Consumption (MT/MT) 2. Ethylene Oxide + Propylene Oxide (5:2) Tri Decyl Alcohol 6 mole Ethylene Oxide 4 mole Propylene Oxide 1. Tri Decyl Alcohol Ethylene Oxide Propylene Oxide Manufacturing Process Manufacturing process is as per Annexure-II of Form Details of manpower After expansion, total manpower at all level of plant will be 25 nos. i.e. existing 16 nos. and proposed after expansion 9 nos. 7. Water Consumption & Wastewater Generation Break up Water Consumption Existing water consumption (Kl/day) Total water consumption after expansion (Kl/day) 1. Domestic Green Belt Industrial a Process b Boiler c Cooling Total Industrial Total ( ) Break up Wastewater generation Existing w/w generation (Kl/day) Total w/w generation after expansion (Kl/day) 1. Domestic Industrial a Process b Boiler c Cooling bleed off Total Industrial Total M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 8 -

10 8. Source of Pollution Details of Air Pollution The main source of emission will be of flue gas emission & process emission. Proper stack height and APC measure will be provided in order to achieve norms prescribed by statutory authority. The details of stacks are given below: Stack attached to Flue Gas Stacks - Existing 1. Hot Air generator (1.5 lakhs Kcal/hr.) 2. D.G. Set (300 kva) Stand by Process Gas Stack - Existing Stack Height (m) Fuel Type 11 Natural Gas SCM/month 11 HSD -110 lit/hr. APC measure 1. Pulverizer-I Cyclone & Bag filter 2. Pulverizer-II Cyclone & Bag filter Flue Gas Stacks Proposed addition 1. Hot Air generator (10 lakhs Kcal/hr.) 21 Natural Gas SCM/month 2. Boiler (0.6 TPH) 11 Natural Gas SCM/month Process Gas Stacks - Proposed addition 1. Pulverizer-III Cyclone & Bag filter 2. Pulverizer-IV Cyclone & Bag filter Source of wastewater Pollutant -- SPM<150 mg/nm 3 SO 2 <100 ppm NO X <50 ppm PM<150 mg/nm 3 PM<150 mg/nm 3 -- SPM<150 mg/nm 3 -- SO 2 <100 ppm NO X <50 ppm PM<150 mg/nm 3 PM<150 mg/nm 3 Source of wastewater generation is from utilities only. Effluent will be treated in ETP and utilized for greenbelt development. Domestic wastewater will be disposed through soak pit. Source and disposal of Hazardous wastes There will be three types of hazardous waste generation i.e. ETP sludge, used oil and discarded containers/liners. ETP sludge will be disposed off at TSDF site, used oil will be disposed by selling to registered re-processors M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II) - 9 -

11 and discarded containers/liners will be disposed by selling to registered recyclers. Detail of hazardous waste is given below: Type of Waste Category as per HWM rules, 2016 Existing Quantity Total after expansion Method of Disposal 1. ETP sludge Collection, storage & MT/month disposal at TSDF site. 2. Used Oil lit/year Collection, storage, lit/year transportation, and disposal by selling to registered refineries. 3. Discarded Collection, storage, containers/ drums/ liners nos./month 40 kg/month nos./month 2.0 MT/month Decontamination, Transportation, disposal by selling to authorized recycler. 9. Funds for pollution control measures The management is quite conscious of its responsibility for maintaining clear environment adequate funds can be provided for the pollution control measures as financing part of overall project. Necessary provision for Environmental management system is in practice. 10. Monitoring facilities Monitoring will be done by outside agency and will be part of practice in future expansion projects. 11. Conclusion On the basis of information presented in the pre-feasibility report on pollution control measures and after its implementation, there will be no discharge of effluent and air emission from the plant beyond the norms specified by the Board as per the provisions of Air (Prevention and Control of Pollution) Act, 1981 and Water (Prevention and Control of Pollution) Act, M/s. Adachi Natural Polymers Pvt. Ltd., (Unit-II)

Pre-Feasibility Report

Pre-Feasibility Report M/s. Shri Hari Chemicals - 0 - 1. INTRODUCTION M/s. Shree Hari Chemicals is a working unit situated at Plot 78/5, Phase-I, GIDC Vatva, Ahmedabad, manufacturing Pharma intermediates.