1.0 EXECUTIVE SUMMARY
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1 1.0 EXECUTIVE SUMMARY M/s. Jay Jalaram Enterprise is located at plot no:-a-1/2402/02,ankleshwar, Dist- Bharuch, Gujarat. Unit is having valid CCA-AWH for the manufacturing of Pharma(API(Bulk Drugs), Pharma and Dye Intermediates, Food and Neutracuticals and Cosmetic Products. Now unit wants to increase production, hence unit is going to apply for the EC on plot no. 1/2402/02, Ankleshwar, Dist- Bharuch. A detail of existing product is mentioned in below Table No.1. TABLE: 1 LIST OF EXISTING PRODUCTS Sr. No. Name of products 1. Barbituric Acid 2. Hydroxy ethyl Piperazine 3. 1-H-1,2,4 triazole 4. Bis (2-chloroethyl) amine.hcl 5. Methyl-3-Amino crotonate 6. Valproic acid GROUP-A palmitoyloxymethyl-5-palmitoyloxy-y-pyrone 8. L-2,5-Diaminopentanoic acid-l-2-aminobutanedioic acid 9. Bis[[(R)-3-carboxy-2- hydroxypropyl]trimethylammonium] L-Tartrate 10. L-γ-glutamyl-L-cysteinyl-glycine Aminobutanedioic acid Calcium salt 12. 2,5-Dihydroxybenzenesulfonic acid Diethylamine salt 13. (2R)-2-acetamido-3-sulfanylpropanoic acid OF GROUP-A (Chlorophenyl) piperazine 2. 2,3 Dichlorophenylpiperazine 3. Sodium-2-ethyl hexanoate GROUP-B Quantity as per CCA No:- AWH MT/Month (Either/or ) 15 MT/MONTH
2 4. N-Phenyl piperazine 10 MT/Month 5. 1-(4-Methoxy phenyl)piperazine 6. Bis(diethylthiocarbamoyl) disulfide 7. 6-palmitoyl-3-keto-L-gulofuranolactone 8. 1,8-Diacetoxy-3-carboxyanthraquinone 9. 2,5-Dihydroxybenzenesulfonic acid calcium salt 10. Methyl sulphone OF GROUP-B (GROUP A + GROUP B) 10 MT/MONTH 25 MT/MONTH TABLE: 2 LIST OF PRODUCTS AFTER PROPOSED EXPANSION Sr. No. Product Name Trade Name Manufacture quantity per month GROUP-A PHARMA API PRODUCTS (BULK DRUGS) (each product not more than ) 01 Bis(diethylthiocarbamoyl) disulfide Disulfiram 02 1,8-Diacetoxy-3-carboxyanthraquinone Diacerein 03 Bis[[(R)-3-carboxy-2- L-Carnitine Tartrate hydroxypropyl]trimethylammonium] L- Tartrate 04 2,5-Dihydroxybenzenesulfonic acid Calcium Dobesilate calcium salt 05 2,5-Dihydroxybenzenesulfonic acid Ehamsylate Diethylamine salt 06 Valproic acid Valproic acid 07 (2E)-[(4R)-4-(2,4-dichlorophenyl)-1,3- dithiolan-2-ylidene]-(1h-imidazole-1- yl)ethanenitrile Luliconazole 08 3-[(2R,3R)-1-(dimethylamino)-2- methylpentan-3-yl]phenol 09. Five & Six Membered ring heterocyclic pharmaceuticals derivatives Tapentadol GROUP-B FOOD AND NEUTRACUTICAL PRODUCTS
3 (each product not more than ) 10 L-2,5-Diaminopentanoic acid-l-2- Aminobutanedioic acid L-Ornithine-L- Aspartate 11 L-γ-glutamyl-L-cysteinyl-glycine L-Glutathion 12 (2R)-2-acetamido-3-sulfanylpropanoic acid N-Acetyl cysteine 13 Methyl sulphone Monosulphone methane 14 2-Aminobutanedioic acid Calcium salt Calcium aspartate 15 Sodium iron (III) ethylene diamine tetra Sodium Feredetate acetate 16 Calcium salt of 2,6-dioxo-1,2,3,6- Calcium salt of tetrahydro-pyrimidine-4-carboxylic acid Orotic acid 17. Amino acids, its salts and acetylated derivatives GROUP-C COSMETIC PRODUCTS (each product not more than ) palmitoyloxymethyl-5-palmitoyloxy-ypyrone Kijic acid Dipalmitate 19 6-palmitoyl-3-keto-L-gulofuranolactone Ascorbyl Palmitate 20 4-t-butyl-4 -methoxy-dibenzoyl methane Avobenzon 21 2-(hydroxymethyl)-6-(4- Arbutin hydroxyphenoxy)tetrahydro-2h-3,4,5-triol GROUP-D PHARMA AND DYES INTERMEDIATE PRODUCTS (each product not more than ) 22 Barbituric Acid 23 Bis (2-chloroethyl) amine.hcl 24 1-(4-Methoxy phenyl)piperazine 25 N-Phenyl Piperazine 26 2,3 Dichlorophenylpiperazine 27 1,3-Chlorophenyl Piperazine 28 Hydroxy ethyl Piperazine 29 1-H-1,2,4 triazole 30 Methyl-3-Amino crotonate 31 Sodium-2-ethyl hexanoate GROUP-E R&D PRODUCT (Each product-2 MT/Month)
4 32 Inorganic R&D Product 2 MT/Month 33 Organic R&D Product 2 MT/Month 4 MT/MONTH (Group-A+ Group-B+ Group-C+ Group-D+ Group-E) 164 MT/Month COST OF PROJECT The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat. The total cost of the unit after proposed expansion is Rs 325 lacs. FUEL AND ELECTRICITY CONSUMPTION As per current CCA, either unit can use 100 m 3 /day natural gas or 300 liter/day LDO/Furnace oil. After proposed expansion, unit will use both the fluid, Natural gas (600m 3 /day) and LDO/Furnace oil (1500 Liter/Day).Unit will also use diesel for D.G.Set(15 Lit/Hr). Unit is consuming 75 KWH electricity in existing condition which will be reached to 300 KWH after proposed expansion. WATER CONSUMPTION Unit can use KL/Day fresh water as per existing CCA-AWH After proposed expansion it will be reached at 14.1 KL/Day. Unit will also use 36.9 KL/Day RO permeate water. WASTEWATER GENERATION Total industrial effluent generation after proposed expansion will be 41.4 KL/Day. Unit will send 4.5 KL/Day effluent into ETL and remaining (36.9KL/Day) will be reused in washing, Cooling and Process after treatment.(ro permeate). FLUE GAS EMISSION Existing flue gas emission machineries are Thermic Fluid Heater and Baby Boiler. Unit will install additional 1-Thermic fluid heater and 1-Boiler. PROCESS GAS EMISSION Process gas machineries are Spin flash dryer and reactor.
5 HAZARDOUS WASTE MANAGEMENT Hazardous waste generation from the unit is ETP sludge, discarded bag/liners, Used/Spent oil.
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