Multipole connectors. CK - CKS series ENGLISH

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1 Multpole connectors CK - CKS seres ENGLISH

2 The Company and the Product INDUSTRIA LOMBARDA MATERIALE ELETTRICO SpA has been operatng n Mlan snce 1938, n partcular n the electrotechncal sector for the manufacturng of equpment for ndustral nstallatons. ILME reflects the tradtonal entrepreneural sprt of Lombardy, and has enjoyed contnuous expanson for over half a century. The company has carved an mportant role for tself n the man world markets, also operatng drectly n the countres that have assumed world leadershp n the feld of automaton, ncludng Germany and Japan. In the electrcal connecton sector wth applcatons n ndustral automaton, charactersed by top performance and utmost relablty needs, ILME s today the acknowledged partner of many leadng companes worldwde. The company s fundamental values are: product nnovaton, orgnal solutons, excellent prce-qualty rato, a customer-orented sense of servce, ethcal behavour and an envronmentally-frendly approach. CE markng As from 1 January 1997, n order to launch electrcal products on the European market the manufacturer must ensure these bear the relevant CE markng, n lne wth the Low Voltage Drectve 73/23/EEC * (mplemented n Italy as law no. 791) and ts modfcaton 93/68/EEC * (mplemented n Italy as L. D no. 626/96, publshed n the supplement to the Gazzetta Uffcale of ). Sad markng must be placed on the product - or, f ths s not possble, on the packagng, the nstructons for use or the warranty certfcate - and acts as a declaraton by the manufacturer that the product comples wth all relevant EU drectves. ILME products bear the CE markng on the product or packagng. Almost all ILME products fall under the Low Voltage Drectve. A declaraton of complance s requred before applyng the CE markng. Ths document, to whch the market s not drectly enttled, must be made avalable to the control authortes (n Italy the Mnstry for Industry, Commerce and Handcraft) at all tmes. In t, the manufacturer declares the techncal safety standard(s) followed to manufacture the product. These standards must be, n decreasng order of preference: - a European standard (EN prefx) - a European harmonsaton document (HD prefx) - an nternatonal IEC standard - a natonal standard - n the absence of reference standards, the manufacturer s nternal specfcatons, guaranteeng complance wth the drectve s basc safety requrements. To promote the contnung mprovement of ts qualtatve results, ILME has always encouraged ts collaborators to work wth utmost responsblty and partcpaton. The company focuses on a seres of benefts to the user, ncludng research nto the most sutable materals, hgh qualty and safe cablng, a rapd turnaround and readly avalable servces. Complance wth harmonsed techncal standards (.e. ratfed by the CENELEC) consttutes presumed conformty to the drectve s basc safety requrements. The CE markng of ILME products results from sad products declaraton of conformty to harmonsed standards or nternatonal IEC standards. Through the CE markng, ILME declares full complance, not merely wth the drectve s basc safety requrements, but also wth those nternatonal or natonal EU standards on whch voluntary safety certfcaton markngs are based (e.g. IMQ and VDE). In ths way, ILME ntends to award the CE markng the value of self-certfcaton n terms of safety, gven the loss n legal value of voluntary certfcatons ssued by thrd partes, ratfed by drectve 93/68/EEC *. Notwthstandng the above, practcally all ILME products stll bear voluntary conformty markngs. Ths EC declaraton of conformty becomes null and vod when the assembly of products ncludes one or more components not manufactured by us and wthout EC approval. * Note: new legal reference for the Low Voltage Drectve s 2006/95/EC whch s the consoldated edton of Drectve 73/23/EEC + Drectve 93/68/EEC. All nformaton contaned n ths catalogue s not bndng and may be changed wthout notce Certfcaton ISO 9001: 2008 Desgn, manufacture and dstrbuton of ndustral electrcal equpment (IAF 19, 29a) Certfcate No

3 CK and CKS wth codng pns NEW Only wanted connectons 1

4 CK and CKS: Only wanted connectons YES NO YES The new CK seres addresses the need for connector polarsaton wth the addton of orgnally desgned codng pns CR K03, CR K04R and CR K04G. Each seres of nserts s made n such a way as to make couplng of nserts from dfferent seres mpossble. When a number of dentcal connectors wth dfferent functons are mounted close together, the couplng of a moble part onto a non-correspondng fxed part must be prevented n order to avod possble damage and breakdown. The new codng pns allow the user to safely confgure the male and female nserts to prevent the ncorrect connecton of dentcal connectors. Wth varous combnatons of codng pns avalable, t s possble to safely nstall up to 4 connectors of the same type but wth dfferent functons sde-by-sde. 2

5 New CK nserts: Now wth rated voltages up to 400V ILME has ntroduced a new verson of the CK nsert (screw-type connecton) wth rated voltage upgraded to 400V. The ncrease n voltage combned wth the compact sze of the seres makes the CK nserts deal for small ndustral motors normally requrng a three-phase plus neutral connecton. The new CK seres nserts can be recognsed by ther colour (grey RAL 7032) and can be used n conjuncton wth CKS's and precedng versons (backward compatble). Nomnal data accordng to the requrements of EN are: 10A 2/400V 4kV 3 Rated current Rated voltage lne-to-neutral Rated voltage lne-to-lne Rated mpulse wthstand voltage Polluton degree The conductors can be used n versons wth wre cross-sectons rangng from a mnmum of 0,75 mm 2 to a maxmum of 2,5 mm 2. 3

6 accessores for multpole connectors plan codng pns for CK / CKS 03 nserts plan codng pns for CK / CKS 04 nserts NEW NEW AVAILABLE 4 th QUARTER 2014 AVAILABLE 4 th QUARTER 2014 descrpton part No. part No. part No. codng pns for CK/CKS 03 nserts CR K03 codng pns for CK/CKS 04 nserts red yellow CR K04R CR K04G Code pns Each seres of nserts s made n such a way as to make couplng of nserts from dfferent seres mpossble. When a number of dentcal connectors wth dfferent functons are mounted close together, the couplng of a moble part onto a non-correspondng fxed part must be prevented n order to avod possble damage and breakdown. Wthn ths scope, specal codng pns have been manufactured n order to restrct or avod matng dentcal multple connectors. By combnng multple codng pns, a varety of selected matngs can be produced. dmensons n mm CR K03 2,8 2,8 23 dmensons n mm CR K04R 3 4,5 CR K04G 11,3 3 11,3 4, M F M F M F M F M F M F M F M F M = male nsert F = female nsert M = male nsert F = female nsert dmensons shown are not bndng and may be changed wthout notce 4

7 CK 3 and 4 poles + m 10A - 2/400V enclosures: sze page: nserts, 3 poles + m screw termnal connectons nserts, 4 poles + m screw termnal connectons nsulatng type metallc type aggressve envronments EMC IP NEW NEW - can be mated wth CKS nserts slver plated contacts slver plated contacts 1) the female nserts can be mounted nto the straght bulkhead housngs CK I from the rear AVAILABLE 4 th QUARTER 2014 descrpton part No. part No. AVAILABLE 4 th QUARTER 2014 dstnctve colour whte female nserts wth female contacts 1) CKF 03 male nserts wth male contacts CKM 03 dstnctve colour whte female nserts wth female contacts 1) CKF 04 male nserts wth male contacts CKM 04 - characterstcs accordng to EN 61984: 10A 2/400V 4kV 3 - certfcatons: (UL), (CSA), (CCC), (GL), (GOST); the certfcatons shown n brackets are beng appled for. - rated voltage accordng to UL/CSA: 600V - nsulaton resstance: 10 GΩ - ambent temperature lmt: -40 C C - are made of self-extngushng thermoplastc resn UL 94 V1 - mechancal lfe: 500 cycles - contact resstance: 1 mω - for maxmum current load, see the followng load curves nserts, for more nformaton see page 492 catalogue CN.12 dmensons n mm M F dmensons n mm M F dagram CK 03 poles 25 1,5 mm 2 contacts sde (front vew) contacts sde (front vew) workng current (A) ,0 mm 2 2,5 mm 2 F M F M 5 0,75 mm ambent temperature ( C) dagram CK 04 poles - nserts for connectors wth the followng sectons: 0,75-2,5 mm 2 - AWG conductors strppng lenght: 6 mm - termnal screw torque: 0,5 Nm (4.4 Ib.n), for more nformaton see page 21 and 22 catalogue CN.12 - nserts for connectors wth the followng sectons: 0,75-2,5 mm 2 - AWG conductors strppng lenght: 6 mm - termnal screw torque: 0,5 Nm (4.4 Ib.n), for more nformaton see page 21 and 22 catalogue CN ,5 mm 2 workng current (A) ,0 mm 2 2,5 mm 2 codng pns: CR K03 (page 4) codng pns: CR K04R and CR K04G (page 4) 5 0,75 mm ambent temperature ( C) dmensons shown are not bndng and may be changed wthout notce 5

8 conductor connectons sprng connecton contacts nserts seres CKS No. of poles man contacts + m 3, 4 auxlary contacts -- rated current 1) EN polluton degree 3 contact resstance nsulaton resstance 10A rated voltage 400V rated mpulse 4kV wthstand voltage polluton degree 3 1 mω 10 GΩ descrpton nserts seres: CKS In ths layout the wres are connected to the female and male nsert contacts by means of a sprng termnal. Ths type of connecton offers the followng advantages: - no specal wre preparaton - a screwdrver wth a 0,5 x 3 mm blade s the only tool requred to nsert the wre n the contact - offers an excellent fastenng soluton and a great resstance to strong vbratons - allows rgd and flexble wres wth sectons between 0,14 and 2,5 mm 2 to be used (both wth non-prepared conductors and those prepared wth ferrule) - allows conductblty tests under load to be carred out through the screwdrver nserton secton, wthout splttng the nsert - greatly reduces nsert preparaton and cablng tmes ambent temperature lmt mn -40 ( C) max +125 degree of protecton wth enclosures IP44, IP66, IP67, IP68, IP69K (accordng to type) wthout enclosures IP20 conductor connectons sprng conductor cross-secton mm 2 0,14-2,5 (for wres wth crmped ferrule, usable secton: up to 1,5 mm 2 (AWG 16) AWG mechancal endurance (ratng cycles) 500 1) Please check the nsert load curves to establsh the actual maxmum operatng current accordng to the ambent temperature. Connecton wth sprng termnal Rear top entry of wres for a more easer wrng 0,5x3 mm 6

9 CKS 3 and 4 poles + m 10A - 400V enclosures: sze page: nserts, 3 poles + m connecton wth sprng termnal nserts, 4 poles + m connecton wth sprng termnal nsulatng type metallc type aggressve envronments EMC IP NEW NEW - can be mated wth CK nserts slver plated contacts slver plated contacts AVAILABLE 4 th QUARTER 2014 descrpton part No. part No. AVAILABLE 4 th QUARTER 2014 female nserts wth female contacts CKSF 03 male nserts wth male contacts CKSM 03 female nserts wth female contacts CKSF 04 male nserts wth male contacts CKSM 04 - characterstcs accordng to EN 61984: 10A 400V 4kV 3 - certfcatons: (cul - UL for USA and Canada), (CSA), (CCC), (GOST); the certfcatons shown n brackets are beng appled for. - rated voltage accordng to UL/CSA: 600V - nsulaton resstance: 10 GΩ - ambent temperature lmt: -40 C C - are made of self-extngushng thermoplastc resn UL 94 V0 - mechancal lfe: 500 cycles - contact resstance: 1 mω - for maxmum current load, see the followng load curves nserts, for more nformaton see page 492 catalogue CN.12 dmensons n mm M F dmensons n mm M F dagram CKS 03 poles contacts sde (front vew) F M contacts sde (front vew) F M 25 2,5 mm 2 workng current (A) ,5 mm 2 1,0 mm ambent temperature ( C) - nserts for wres wth the followng sectons: 0,14-2,5 mm 2 - AWG for prepared wres usable secton: up to 1,5 mm 2 (AWG 16) - conductors strppng lenght: mm - nserts for wres wth the followng sectons: 0,14-2,5 mm 2 - AWG for prepared wres usable secton: up to 1,5 mm 2 (AWG 16) - conductors strppng lenght: mm dagram CKS 04 poles 25 2,5 mm 2 workng current (A) ,5 mm 2 1,0 mm 2 codng pns: CR K03 (page 4) codng pns: CR K04R and CR K04G (page 4) ambent temperature ( C) dmensons shown are not bndng and may be changed wthout notce 7

10 CK and MK enclosures sze standard nsulatng verson nserts: page CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD... 7 poles + m 45 * CD... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * * refer to catalogue page CN.12 bulkhead mountng housngs angled bulkhead mountng housngs nsert dmensons: 21 x 21 mm descrpton part No. part No. part No. (entry - Pg 11) (entry - M 20) wth lever CK 03 I (whte) wth lever CK 03 IN (black) wthout cable gland entry, wth lever CK 03 IA (whte) wthout cable gland entry, wth lever CK 03 IAN (black) wth cable gland entry and lever CK 03 IAPS (whte) MK IAP20 (whte) wth cable gland entry and lever CK 03 IAPNS (black) MK IAPN20 (black) gasket and screw kt for IP66/IP67 1) for CK, CQ 05, CKS nserts CKR 65 CKR 65 gasket and screw kt for IP66/IP67 1) for CD 07/08 nserts CKR 65 D CKR 65 D panel cut-out for enclosures, n mm dmensons n mm dmensons n mm ø 3,3 CK I(N) CK IA(N) 52, , ,5 47,5 1) To obtan the protecton ratng IP66/IP67 a kt s provded that ncludes a gasket to ft under the nsert fxng screws suppled wth the kt (see llustratve example). CQ 12 nserts are already suppled wth a gasket and screw whch ensure IP66/IP67 protecton ratng. CK IAP(N)S and MK IAP(N) 47,5 42,5 11,5 41,5 Type 12 Type 4/4X only wth CKR 65 (D) EN IP44 IP66/IP67 wth CKR 65 (D) 1) IE C dmensons shown are not bndng and may be changed wthout notce 8

11 CK and MK enclosures sze standard nsulatng verson nserts: page CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD... 7 poles + m 45 * CD... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * hoods covers * refer to catalogue page CN.12 nsert dmensons: 21 x 21 mm descrpton part No. part No. part No. (entry - Pg 11) (entry - M 20) wth pegs, top entry CK 03 VS (whte) MK V20 (whte) wth pegs, top entry CK 03 VNS (black) MK VN20 (black) wth pegs, sde entry CK 03 VAS (whte) MK VA20 (whte) wth pegs, sde entry CK 03 VANS (black) MK VAN20 (black) wth lever, top entry CK 03 VGS (whte) MK VG20 (whte) wth lever, top entry CK 03 VGNS (black) MK VGN20 (black) wth pegs and gasket, for female nserts CK 03 C (whte) wth pegs and gasket, for female nserts CK 03 CN (black) wth pegs, for male nserts CK 03 CA (whte) wth pegs, for male nserts CK 03 CAN (black) wth lever and gasket, for female nserts CK 03 CX (whte) wth lever and gasket, for female nserts CK 03 CXN (black) wth lever, for male nserts CK 03 CXA (whte) wth lever, for male nserts CK 03 CXAN (black) gasket and screw kt for IP66/IP67 1) for CK, CQ 05, CKS nserts CKR 65 gasket and screw kt for IP66/IP67 1) for CD 07/08 nserts CKR 65 D 1) To obtan the protecton ratng IP66/IP67 a kt s provded that ncludes a gasket to ft under the nsert fxng screws suppled wth the kt (see llustratve example). CQ 12 nserts are already suppled wth a gasket and screw whch ensure IP66/IP67 protecton ratng. dmensons n mm CK V(N)S and MK V(N) dmensons n mm CK C(N) ,5 17, ,5 CK CA(N) 35 CK VA(N)S and MK VA(N) 26,5 17,5 50 CK CX(N) 35 26, EN Type 12 Type 4/4X only wth CKR 65 (D) IP44 IP66/IP67 wth CKR 65 (D) 1) CK VG(N)S and MK VG(N) CK CXA(N) 32 17,5 IE C dmensons shown are not bndng and may be changed wthout notce 43,5 24 9

12 CK and MK enclosures sze standard metallc verson nserts: page CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * * refer to catalogue page CN.12 bulkhead mountng housngs angled bulkhead mountng housngs nsert dmensons: 21 x 21 mm descrpton part No. part No. part No. (entry - Pg 11) (entry - M 20) wth galvansed steel lever wth stanless steel lever CKA 03 I CKAX 03 I wthout cable gland, galvanzed steel lever wthout cable gland, stanless steel lever CKA 03 IA CKAX 03 IA wth cable gland, galvanzed steel lever CKA 03 IAPS MKA IAP20 wth cable gland, stanless steel lever CKAX 03 IAPS MKAX IAP20 wth cable gland, galvanzed steel lever, bulkhead hole closed CKA 03 APS MKA AP20 wth cable gland, stanless steel lever, bulkhead hole closed CKAX 03 APS MKAX AP20 gasket and screw kt for IP66/IP67 1) for CK, CQ 05, CKS nserts CKR 65 CKR 65 gasket and screw kt for IP66/IP67 1) for CD 07/08 nserts CKR 65 D CKR 65 D panel cut-out for enclosures, n mm dmensons n mm dmensons n mm ø 3,3 CKA I CKA IA , ,5 CKAX I CKAX IA 1) To obtan the protecton ratng IP66/IP67 a kt s provded that ncludes a gasket to ft under the nsert fxng screws suppled wth the kt (see llustratve example). CQ 12 nserts are already suppled wth a gasket and screw whch ensure IP66/IP67 protecton ratng ,5 44,5 42,5 CKA IAPS (CKA APS) and MKA IAP (MKA AP) 42,5 (40) 52,5 (51) 10 (11) 47 (46) Type 12 Type 4/4X only wth CKR 65 (D) CKAX IAPS (CKAX APS) and MKAX IAP (MKAX AP) 42,5 (40) 45 (43,5) EN IP44 IP66/IP67 wth CKR 65 (D) 1) IE C (11) 47 (46) dmensons shown are not bndng and may be changed wthout notce 10

13 CK and MK enclosures sze standard metallc verson nserts: page CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * angled bulkhead mountng housngs bulkhead mountng housngs wth cover * refer to catalogue page CN.12 nsert dmensons: 21 x 21 mm descrpton part No. part No. galvanzed steel lever, M20 fxng thread ( ) MKA IAF20 1) stanless steel lever, M20 fxng thread ( ) MKAX IAF20 1) galvanzed steel lever, M25 fxng thread ( ) MKA IAF25 1) stanless steel lever, M25 fxng thread ( ) MKAX IAF25 1) wth galvansed steel lever, for female nserts wth galvansed steel lever, for male nserts wth stanless steel lever, for female nserts wth stanless steel lever, for male nserts CKA 03 ILS CKA 03 ILSA CKAX 03 ILS CKAX 03 ILSA gasket and screw kt for IP66/IP67 1) for CK, CQ 05, CKS nserts CKR 65 CKR 65 gasket and screw kt for IP66/IP67 1) for CD 07/08 nserts CKR 65 D CKR 65 D panel cut-out for enclosures CKA ILS/ILSA, n mm dmensons n mm dmensons n mm ø 3,3 MKA IAF CKA ILS , ,5 26, M 36 ( ) locknut suppled on request, see catalogue cable glands (artcles AS M20N and AS M25N metallc, AS M20L and AS M25L nsulatng) MKAX IAF ,5 CKA ILSA 70 33,5 1) To obtan the protecton ratng IP66/IP67 a kt s provded that ncludes a gasket to ft under the nsert fxng screws suppled wth the kt (see llustratve example). CQ 12 nserts are already suppled wth a gasket and screw whch ensure IP66/IP67 protecton ratng. M 36 panel cut-out CKAX ILS 62,5 33,5 ø 25,5 (M 25) ø 20,5 (M 20) 40 Type 12 Type 4/4X only wth CKR 65 (D) ( ) M CKAX ILSA 62,5 33,5 EN IP44 IP66/IP67 wth CKR 65 (D) 1) IE C dmensons shown are not bndng and may be changed wthout notce 11

14 CK and MK enclosures sze standard metallc verson nserts: page CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * hoods covers * refer to catalogue page CN.12 nsert dmensons: 21 x 21 mm descrpton part No. part No. part No. (entry - Pg 11) (entry - M 20) wth pegs, top entry CKA 03 VS MKA V20 wth pegs, sde entry CKA 03 VAS MKA VA20 wth galvansed steel lever, top entry CKA 03 VGS MKA VG20 wth stanless steel lever, top entry CKAX 03 VGS MKAX VG20 wth pegs and gasket, for female nserts CKA 03 C 1) wth pegs, for male nserts CKA 03 CA 1) wth stanless steel lever and gasket, for female nserts wth stanless steel lever, for male nserts gasket and screw kt for IP66/IP67 2) for CK, CQ 05, CKS nserts CKR 65 CKAX 03 CX CKAX 03 CXA gasket and screw kt for IP66/IP67 2) for CD 08 nserts CKR 65 D 1) preferably be used wth enclosures CKAX (stanless steel lever). 2) To obtan the protecton ratng IP66/IP67 a kt s provded that ncludes a gasket to ft under the nsert fxng screws suppled wth the kt (see llustratve example). CQ 12 nserts are already suppled wth a gasket and screw whch ensure IP66/IP67 protecton ratng. dmensons n mm CKA VS and MKA V 60,5 dmensons n mm CKA C ,5 17,5 33,5 28 CKA VAS and MKA VA CKA CA ,5 26,5 26,5 17,5 CKA VGS and MKA VG CKAX CX Type 12 Type 4/4X only wth CKR 65 (D) CKAX VGS and MKAX VG CKAX CXA 33 17,5 EN IP44 IP66/IP67 wth CKR 65 (D) 2) IE C dmensons shown are not bndng and may be changed wthout notce 40,5 12

15 accessores for multpole connectors enclosures: sze page: termnal connector for CKF/CKSF 03 nserts nsulatng type descrpton part No. wth pegs and seal, connects pole 2 wth pole 3 wth pegs and seal, connects pole 1 wth pole 2 When the termnal connector s mated wth a CKF/CKSF 03 nsert (complete wth an enclosure wth lever), t performs a dual functon: - connects two socket nsert poles - acts as a cover (IP65 protecton ratng complant wth EN standard, wth lever closed). CKM 03 T1 CKM 03 T3 dmensons n mm CKM 03 T ,5 17,5 CKM 03 T ,5 17,5 nterconnected male contacts dmensons shown are not bndng and may be changed wthout notce 13

16 CK and MK enclosures sze verson for aggressve envronments nserts: CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD... 8 poles + m 46 * CDA... 5 poles + m 69 * CDC poles + m 68 * bulkhead mountng housngs straght and angled hoods * refer to catalogue page CN.12 nsert dmensons: 21 x 21 mm descrpton part no. part no. part no. part no. (entry - Pg 11) (entry - M 20) (entry - Pg 11) (entry - M 20) wth stanless steel lever CKAXW 03 I wthout cable gland, stanless steel lever CKAXW 03 IA wthout cable gland, stanless steel lever CKAXW 03 IAP MKAXW IAP20 wthout cable gland, stanless steel lever CKAXW 03 AP MKAXW AP20 wth pegs, top entry CKAW 03 V MKAW V20 wth pegs, sde entry CKAW 03 VA MKAW VA20 wth stanless steel lever, top entry CKAXW 03 VG MKAXW VG20 gasket and screw kt for IP66/IP67 1) for CK, CQ 05, CKS nserts CKR 65 CKR 65 gasket and screw kt for IP66/IP67 1) for CD 08 nserts CKR 65 D CKR 65 D panel cut-out for bulkhead mountng housngs n mm dmensons n mm dmensons n mm ø 3,3 CKAXW I CKAW V and MKAW V 49, , ,5 28 CKAXW IA CKAW VA and MKAW VA 1) To obtan the protecton ratng IP66/IP67 a kt s provded that ncludes a gasket to ft under the nsert fxng screws suppled wth the kt (see llustratve example). CQ 12 nserts are already suppled wth a gasket and screw whch ensure IP66/IP67 protecton ratng. 41,5 44,5 42, ,5 26,5 CKAXW IAP (CKAXW AP) and MKAXW IAP (MKAXW AP) CKAXW VG and MKAXW VG 42,5 (40) (43,5) 57 Type 12 Type 4/4X only wth CKR 65 (D) 10 (11) 47 (46) 40,5 EN IP44 IP66/IP67 wth CKR 65 (D) 1) IP69K (complant wth DIN ) IE C dmensons shown are not bndng and may be changed wthout notce 14

17 CK and MK enclosures sze EMC verson nserts: page CK poles + m 5 CK poles + m 5 CKS poles + m 7 CKS poles + m 7 CD poles 46 * CQ poles + m 69 * CQ poles + m 68 * straght and angled bulkhead mountng housngs hoods * refer to catalogue page CN.12 nsert dmensons: 21 x 21 mm descrpton part no. part no. part no. part no. (entry - Pg 11) (entry - M 20) (entry - Pg 11) (entry - M 20) wth stanless steel lever CKAXS 03 I wthout cable gland, stanless steel lever CKAXS 03 IA wth cable gland, stanless steel lever CKAXS 03 IAP MKAXS IAP20 wth cable gland entry, stanless steel lever, bulkhead hole closed CKAXS 03 AP MKAXS AP20 wth pegs, top entry CKAS 03 V MKAS V20 wth pegs, sde entry CKAS 03 VA MKAS VA20 wth stanless steel lever, top entry CKAXS 03 VG MKAXS VG20 gasket and screw kt for IP66/IP67 1) for CK, CQ 05, CKS nserts CKR 65 CKR 65 gasket and screw kt for IP66/IP67 1) for CD 08 nserts CKR 65 D CKR 65 D panel cut-out for enclosures, n mm dmensons n mm dmensons n mm ø 3,3 CKAXS I 48,5 33 CKAS V and MKAS V ,5 28 CKAXS IA CKAS VA and MKAS VA 1) To obtan the protecton ratng IP66/IP67 a kt s provded that ncludes a gasket to ft under the nsert fxng screws suppled wth the kt (see llustratve example). CQ 12 nserts are already suppled wth a gasket and screw whch ensure IP66/IP67 protecton ratng. 41,5 44,5 42,5 33, ,5 CKAXS IAP (CKAXS AP) and MKAXS IAP (MKAXS AP) CKAXS VG and MKAXS VG 42,5 (40) (43,5) 51,5 Type 12 Type 4/4X only wth CKR 65 (D) (40,5) (12,5) 40,5 EN IP44 IP66/IP67 wth CKR 65 (D) 1) IE C dmensons shown are not bndng and may be changed wthout notce 15

18 CG - MG enclosures nserts: page CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD **... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * CJ KF * (can be used only n I/IAP enclosures) CJ KM * (can be used only n hoods) CX 1/2 BD * * refer to catalogue page CN.12 ** to ensure IP68 protecton ratng wth CD 08 nsert, purchase the kt CKR 65 D. In ths case do not use the screw suppled wth the enclosure nsert dmensons: 21 x 21 mm descrpton bulkhead mountng housng EN IP68 IEC part no. IP69K (complant wth DIN ) hgh protecton IP68 verson bulkhead mountng housng CGK I dmensons n mm 22,5 45,5 32,5 36,7 M4 ø 4,4 23,5 dmensons shown are not bndng and may be changed wthout notce 16

19 CG and MG enclosures nserts: page CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD **... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * CJ KF * (can be used only n I/IAP enclosures) CJ KM * (can be used only n hoods) CX 1/2 BD * * refer to catalogue page CN.12 ** to ensure IP68 protecton ratng wth CD 08 nsert, purchase the kt CKR 65 D. In ths case do not use the screw suppled wth the enclosure nsert dmensons: 21 x 21 mm angled bulkhead mountng housngs EN IP68 IEC IP69K (complant wth DIN ) hgh protecton IP68 verson descrpton part no. entry part no. entry part no. entry part no. entry Pg M Pg M hoods EN IP68 IEC IP69K (complant wth DIN ) wthout cable gland entry (on request) CGK IA wth cable gland entry CGK IAP13 13,5 MGK IAP20 20 top entry CGK V13 13,5 MGK V20 20 panel cut-out for CGK IA enclosures, n mm dmensons n mm dmensons n mm CGK IA CGK V and MGK V M4 N 4 28 Pg/M 41, ,8 39,5 8, ,6 32,5 panel cut-out for CGK/MGK IAP enclosures, n mm CGK IAP and MGK IAP M4 N 4 41,4 Pg/M ,5 - Elmnate the gasket and the nsert fxng screw - Use screw wth gasket provded wth the enclosure max 4 mm dmensons shown are not bndng and may be changed wthout notce 17

20 CG - MG enclosures nserts: page: CK... 3 poles + m 5 CK... 4 poles + m 5 CKS... 3 poles + m 7 CKS... 4 poles + m 7 CD **... 8 poles 46 * CQ... 5 poles + m 69 * CQ poles + m 68 * CJ KF * (can be used only n I/IAP enclosures) CJ KM * (can be used only n hoods) CX 1/2 BD * ** to ensure IP68 protecton ratng wth CD 08 nsert, purchase the kt CKR 65 D. In ths case do not use the screw suppled wth the enclosure. nsert dmensons: 21 x 21 mm * refer to catalogue page CN.12 hgh protecton IP68 verson (bayonet lockng) bulkhead mountng housng descrpton part No. part No. entry part No. entry Pg M hoods bulkhead mountng housng CGK I B top entry CGK V13 B 13,5 MGK V20 B 20 - Elmnate the gasket and the nsert fxng screw - Use screw wth gasket provded wth the enclosure dmensons n mm dmensons n mm Pg/M 22,5 45,5 32,5 60,8 36,7 M4 45,6 32,5 ø 4,4 23,5 EN EN IP68 IEC IP69K (complant wth DIN ) IP68 IEC IP69K (complant wth DIN ) dmensons shown are not bndng and may be changed wthout notce 18

21 Notes

22 IMPORTANT NOTES ILME desgns and manufactures complete solutons for heavy duty electrcal power connectons. The connector (although offered to the user as a varety of elements, usually nserts and enclosures, to allow the selecton of the deal combnaton) has been desgned as a sngle part and tested to be complant wth the essental safety requrements of the EU Low Voltage Drectve 2006/95/EC and n partcular the EN standard. The desgn of ths modular system guarantees that every approved combnaton of nserts, enclosures and accessores cannot result as mproper. The products n ths catalogue alone cannot guarantee the best functonalty upon nstallaton, as ths depends also on ther correct nstallaton nto servce whch must be performed n complance wth the applcable system safety standards and accordng to the rule of the art. Therefore the effectveness of the nstallaton of the connector depends on the choces of the end user who must also take nto account the followng safety requrements. Connectors must not be connected or dsconnected when lve or under load. After wrng the nserts t s necessary to verfy the contnuty of the protectve earth connectons. The correct couplng of the nserts s guaranteed only f they are nstalled (wth the four fxng screws suppled) nsde the correspondng enclosures or onto compatble accessores n ths catalogue. I.L.M.E. SpA s not responsble for any dfferent applcaton. Wrng of screw-type termnal connectons must be carred out applyng the correct tghtenng torque n order to avod false contacts or damage to the conductor, the screw or the termnal. Crmpng tools and contacts used should preferably be suppled by the same manufacturer to avod dffcultes wth the nserton and retenton of the contacts themselves. Correct wrng of sprng-clamp connecton nserts s guaranteed only when the correct screwdrver ndcated n the specfc catalogue, or possbly on the nsert, s used. Avod forcng the contacts durng connecton and dsconnecton. Connectors must be coupled and uncoupled n the axal drecton wth respect to the contacts, wthout bendng and pullng the attached conductor bundles or cables. Installaton of two nserts sde by sde, n enclosures wth two bays, must respect the polarty drawng marked on the nsert (or the contact-sde vew, as shown n ths catalogue) to avod nverted couplng. The nstallaton of two or more dentcal connectors sde by sde s recommended only wth the use of codng pns n order to avod msmatched couplngs. In order to keep the declared degree of protecton (IP code), enclosures must be completed wth cable glands and/or other accessores wth at least an equal protecton ratng. Moreover, the IP protecton ratng (accordng to EN 60529) s guaranteed when the enclosures, complete wth nserts, are coupled and locked wth ther lockng levers (or devces). Fnally, Please note: - ILME cannot be held responsble for ndvdual components n uses other than those descrbed n ths catalogue. - ILME cannot be held responsble for ncorrect connector selecton n relaton to the envronmental condtons of the applcaton (e.g.: nfluence of ambent temperature, mosture, envronmental polluton, etc.). Connector nserts and ther enclosures are generally compatble wth smlar/equvalent products from other manufacturers, accordng to the last samples tested. Full compatblty cannot be guaranteed n the event of techncal changes made by other manufacturers. In partcular, maxmum performance of IP68 enclosures (Seres CG) cannot be guaranteed when coupled wth other manufacturers products. I.L.M.E. SpA takes no responsblty n verfyng whether the components heren contaned comply wth any specfc regulatons of felds of applcaton.

23 Sales organzaton Head offce I.L.M.E. SpA va Marco Antono Colonna, Mlano - Italy fax Subsdares France ILME FRANCE S.A.R.L. Rue Roland Garros - BP 125 Parc d'actvtés de l'aéroport Andrézeux-Bouthéon +33 (0) fax +33 (0) e-mal: lme-france@lme.fr - Germany ILME GmbH Max-Planck-Straße Wehl +49 (0) fax +49 (0) (Auftragsannahme) (0) (Vertreb) e-mal: technk@lme.de - Unted Kngdom ILME UK LIMITED 50 Evans Road, Venture Pont Speke, Merseysde L24 9PB +44 (0) fax +44 (0) e-mal: sales@lmeuk.co.uk - Sweden and Nordc countres ILME NORDIC AB Transportvägen Löddeköpnge (Sweden) fax e-mal: nfo@lme.se - Japan ILME JAPAN CO., LTD. Kobe Internatonal Busness Center , 5-2, 5 - Chome, Mnatojma Mnam-Mach - Chuo-Ku, Kobe Japan fax Chna ILME CHINA REP. OFFICE Room 201 Unversal Centre, no. 175 XangYan NanLu, Shangha fax

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