Computer-controlled, High-speed, Bartacking Machine INSTRUCTION MANUAL

Transcription

1 R Computr-controlld, High-spd, Bartacking Machin LK-1900A LK-1901A LK-1903A LK-1902A LK-1903A-305 INSTRUCTION MANUAL NOTE : Rad safty instructions carfully and undrstand thm bfor using. Rtain this Instruction Manual for futur rfrnc. E-No

2 R INTERNATIONAL SALES H.Q , KOKURYO-CHO, CHOFU-SHI, TOKYO , JAPAN PHONE : (81) to 4005 FAX : (81) TELEX : J22967 Copyright JUKI CORPORATION. All rights rsrvd throughout th orld. Plas do not hsitat to contact our distributors or agnts in your ara for furthr information hn ncssary. Th dscription covrd in this instruction manual is subjct to chang for improvmnt of th commodity ithout notic Printd in Japan (E)

3 IMPORTANT SAFETY INSTRUCTIONS Putting sing systms into opration is prohibitd until it has bn ascrtaind that th sing systms in hich ths sing machins ill b built into, hav conformd ith th safty rgulations in your country. Tchnical srvic for thos sing systms is also prohibitd. 1. Obsrv th basic safty masurs, including, but not limitd to th folloing ons, hnvr you us th machin. 2. Rad all th instructions, including, but not limitd to this Instruction Manual bfor you us th machin. In addition, kp this Instruction Manual so that you may rad it at anytim hn ncssary. 3. Us th machin aftr it has bn ascrtaind that it conforms ith safty ruls/standards valid in your country. 4. All safty dvics must b in position hn th machin is rady for ork or in opration. Th opration ithout th spcifid safty dvics is not allod. 5. This machin shall b opratd by appropriatly-traind oprators. 6. For your prsonal protction, rcommnd that you ar safty glasss. 7. For th folloing, turn off th por sitch or disconnct th por plug of th machin from th rcptacl. 7-1 For thrading ndl(s), loopr, spradr tc. and rplacing bobbin. 7-2 For rplacing part(s) of ndl, prssr foot, throat plat, loopr, spradr, fd dog, ndl guard, foldr, cloth guid tc. 7-3 For rpair ork. 7-4 Whn laving th orking plac or hn th orking plac is unattndd. 7-5 Whn using clutch motors ithout applying brak, it has to b aitd until th motor stoppd totally. 8. If you should allo oil, gras, tc. usd ith th machin and dvics to com in contact ith your ys or skin or sallo any of such liuid by mistak, immdiatly ash th contactd aras and consult a mdical doctor. 9. Tampring ith th liv parts and dvics, rgardlss of hthr th machin is pord, is prohibitd. 10. Rpair, rmodling and adjustmnt orks must only b don by appropriatly traind tchnicians or spcially skilld prsonnl. Only spar parts dsignatd by JUKI can b usd for rpairs. 11. Gnral maintnanc and inspction orks hav to b don by appropriatly traind prsonnl. 12. Rpair and maintnanc orks of lctrical componnts shall b conductd by ualifid lctric tchnicians or undr th audit and guidanc of spcially skilld prsonnl. Whnvr you find a failur of any of lctrical componnts, immdiatly stop th machin. 13. Bfor making rpair and maintnanc orks on th machin uippd ith pnumatic parts such as an air cylindr, th air comprssor has to b dtachd from th machin and th comprssd air supply has to b cut off. Existing rsidual air prssur aftr disconncting th air comprssor from th machin has to b xplld. Excptions to this ar only adjustmnts and prformanc chcks don by appropriatly traind tchnicians or spcially skilld prsonnl. 14. Priodically clan th machin throughout th priod of us. 15. Grounding th machin is alays ncssary for th normal opration of th machin. Th machin has to b opratd in an nvironmnt that is fr from strong nois sourcs such as high-fruncy ldr. 16. An appropriat por plug has to b attachd to th machin by lctric tchnicians. Por plug has to b connctd to a groundd rcptacl. 17. Th machin is only allod to b usd for th purpos intndd. Othr usd ar not allod. 18. Rmodl or modify th machin in accordanc ith th safty ruls/standards hil taking all th ffctiv safty masurs. JUKI assums no rsponsibility for damag causd by rmodling or modification of th machin. 19. Warning hints ar markd ith th to shon symbols. Dangr of injury to oprator or srvic staff Itms ruiring spcial attntion i

4 FOR SAFE OPERATION 1. To avoid lctrical shock hazards, nithr opn th covr of th lctrical box for th motor nor touch th componnts mountd insid th lctrical box. 2. Aftr changing th pattrn, mak sur th ndl ntry point. If th pattrn is protrudd from th ork clamp ft, th ndl ill intrfr ith th ork clamp ft during sing, and it is dangrous du to th ndl brakag or th lik. 3. Do not turn OFF th por in a stat that th ndl is lord. Wipr may brak th ndl. 1. Whn nothing is displayd in th opration panl vn hn th por sitch is turnd ON, turn OFF th por sitch and chck th voltag and th typ of th por sourc. 2. So as to prvnt possibl accidnts causd by abrupt start of th sing machin, dprss th start sitch aftr ascrtaining that thr is no intrfring thing undr th ndl hn inding th bobbin thrad. 3. Whn turning OFF th por sitch, turning ON th rady sitch or turning ON th ork clamp foot sitch, th ork clamp ft automatically com don. So, nvr plac your fingrs undr th ork clamp ft to prvnt possibl accidnts causd by abrupt start of th sing machin. During opration, b carful not to allo your fingrs to com clos to th ork clamp ft. 4. So as to prvnt possibl accidnts causd by th touch of th fingrs ith th ndl, install a fingr guard suitabl for ach ork clamp foot hn rplacing th ork clamp foot. ii

5 CONTENTS. EXPLANATION OF LK-1900A, COMPUTER-CONTROLLED HIGH-SPEED BARTACKING MACHINE... 1 [1] SPECIFICATIONS... 1 [2] CONFIGURATION Nams of main unit Nams and xplanation of sitchs on th opration panl... 3 [3] INSTALLATION Installing th lctrical box Attaching th conncting rod Installing th had support rod Installing and conncting th por sitch Installation of th sing machin had Installing th drain rcivr and th had support rubbr Safty sitch Tilting th sing machin had Installing th opration panl Conncting th cord Installing th motor covr Managing th cord Installing th y protction covr Installing th thrad stand [4] OPERATION OF THE SEWING MACHINE Lubrication Attaching th ndl Thrading th machin had Installing and rmoving th bobbin cas Installing th bobbin Adjusting th thrad tnsion Adjusting th thrad tak-up spring Exampl of th thrad tnsion [5] OPERATION OF THE SEWING MACHINE (BASIC) Itm data stting Chcking th contour of a sing pattrn Sing Chang to th othr sing pattrn Winding a bobbin Thrad clamp dvic [6] OPERATION OF THE SEWING MACHINE (ADVANCED) Prforming sing using th pattrn kys (,,, and ) Prforming sing using th combination function Prforming sing using th bobbin thrad countr Ho to us th tmporary stop Stting th pattrn thrad tnsion Cautions in opration [7] MAINTENANCE Adjusting th hight of th ndl bar Adjusting th ndl-to-shuttl rlation Adjusting th lift of th ork clamp foot Th moving knif and countr knif Ndl thrad clamp dvic Adjustmnt of th ipr Draining ast oil Amount of oil supplid to th hook Rplacing th fus Changing th voltag of 100/200V Rplnishing th dsignatd placs ith gras [8] HOW TO USE THE MEMORY SWITCH Start and chang of th mmory sitch Exampl of th mmory sitch stting Tabl of functions of th mmory sitch iii

6 [9] OTHERS Stting th DIP sitch Tabl of th standard pattrn spcifications Tabl of th standard pattrns Tabl of th ork clamp foot LK-1900 data ROM Connction of th optional pdal Error list Troubls and corrctiv masurs (sing conditions) Tabl of th optional parts EXPLANATION OF THE LK-1901A, COMPUTER-CONTROLLED HIGH-SPEED EYELET BUTTONHOLE BARTACKING MACHINE Spcifications Installation of th sing machin and prparation of th opration Adjustmnt of th matrial closing amount Adjustmnt of th lift of th ork clamp foot Adjustmnt of th prssur of th ork clamp unit Stting of th matrial closing opration Slction and confirmation of th sing pattrns EXPLANATION OF THE LK-1902A, COMPUTER-CONTROLLED HIGH-SPEED BELT-LOOP ATTACHING MACHINE Spcifications Installation of th sing machin and prparation of th opration Thrading th machin Slction and confirmation of th sing pattrns Combination of th ork clamp foot and th fd plat EXPLANATION OF THE LK-1903A, COMPUTER-CONTROLLED HIGH-SPEED LOCKSTITCH BUTTON SEWING MACHINE Spcifications Installation of th sing machin and prparation of th opration Ndl and thrad Various sing mods Position of th button clamp ja lvr Adjusting th fd plat Adjusting th button clamp ja lvr Adjusting th lifting amount of th button clamp Adjustmnt of th prssur of th ork clamp unit Adjustmnt of th ipr spring Installing th sav button bar (accssory part) Modl classification according to th button siz Attaching th shank botton (optional) DRAWING OF THE TABLE iv

7 1. EXPLANATION OF LK-1900A, COMPUTER-CONTROLLED HIGH- SPEED BARTACKING MACHINE [1] SPECIFICATIONS 1) Sing ara... X (latral) dirction 40 mm Y (longitudinal) dirction 30 mm 2) Max. sing spd... * 3,000 rpm (Whn sing pitchs ar lss than 5 mm in X-dirction and 3.5 mm in Y -dirction.) 3) Stitch lngth to 10.0 mm (adjustabl in 0.1 mm stp) 4) Fd motion of ork clamp foot... Intrmittnt fd (2-shaft driv by stpping motor) 5) Ndl bar strok mm 6) Ndl... DP x 5, DPx17 7) Lift of ork clamp foot mm (standard) Max. 17 mm 8) Shuttl... Standard smi-rotary hook (oil ick lubrication) 9) Lubricating oil... N Dfrix Oil No. 2 (supplid by oilr) 10) Data rcording... EE-PROM (128Kbyt) E-PROM (32kbyt) 11) Enlarging / Rducing facility... 20% to 200% (1% stp) in X dirction and Y dirction rspctivly 12) Enlarging / Rducing mthod... Pattrn nlargmnt / rduction can b don by incrasing/ dcrasing th stitch lngth 13) Max. sing spd limitation to * 3,000 rpm (100 rpm stps) 14) Pattrn slction... Spcifying pattrn No. typ (1 to 200) 15) Bobbin thrad countr... UP/DOWN typ (0 to 9999) 16) Sing machin motor W srvo motor 17) Dimnsions... W : 1,200 mm L : 660 mm H : 1,100 mm (Us th standard tabl and stand.) 18) Wight... Machin had 42 kg, Control box 16.5 kg 19) Por consumption W 20) Oprating tmpratur rang... 5 C to 35 C 21) Oprating humidity rang... 35% to 85% (No d condnsation) 22) Lin voltag... Ratd voltag ± 10% 50/60 HZ 23) Nois... Workplac-rlatd nois at sing spd n = 3,000 min 1 : LPA 84 db(a) Nois masurmnt according to DIN A-1. * Rduc th max. sing spd in accordanc ith th sing conditions. 1

8 [2] CONFIGURATION 1. Nams of main unit r t u y Machin had Work clamp ft Thrad stand ropration panl tpor sitch ycontrol box updal sitch 2

9 2. Nams and xplanation of sitchs on th opration panl r t u i y o!1!0 Rady ky This ky changs ovr th stting stat from th panl to th sing stat hr th sing machin actually oprats. Sing LED This LED gos off at th tim of stting stat and lights up at th tim of sing stat. Changovr can b prformd ith Rady ky. i Itm slction LED LEDs of th slctd itms light up. Pattrn No. X scal Y scal Rst ky This ky is usd for cancling rror or rturning th st valu to th initial valu. Max. spd limitation Sing countr Bobbin indr r Mod ky This ky maks th stting mod of th mmory sitch. t +/Fd forard ky and -/Fd backard ky This ky is usd for changing pattrn No. and X/Y scal, and fd forard/fd backard. y Slction ky This ky slcts th itm to b st. Itm slction LED of th slctd itm and th st valu ar displayd. u Data indication LED This LED indicats th st valus of th slctd itms such as pattrn No., X/Y scal, tc. Work clamp foot loring Thrad tnsion o Ndl thrad clamp ON/OFF ky This ky slcts ffctiv/inffctiv of ndl thrad clamp. Whn it is ffctiv, ndl thrad clamp display LED lights up. (Not 1)!0 Ndl thrad clamp display LED Whn this LED lights up, ndl thrad clamp oprats.!1 Ndl thrad clamp display LED This ky rgistrs th pattrn. Whn this ky is prssd, th pattrn rgistrd hr can s immdiatly. X/Y scal, sing position, tc. can b changd and rgistrd. (Not 1) LK-1903A is st to ndl thrad clamp prohibitd (no motion) ith mmory sitch No. 35 at th tim of standard dlivry. 3

10 [3] INSTALLATION 1. Installing th lctrical box t y u Install th lctrical box on th undrsid of th tabl at th location illustratd using round-had bolt, plain ashr, spring ashr and nut r supplid ith th machin, and using bolt having hxagonal indntation on th had t, spring ashr y and plain ashr u supplid ith th machin. r 2. Attaching th conncting rod 1) Fix conncting rod to installing hol B of pdal lvr ith nut. 2) hn conncting rod is installd in installing hol A, th dprssing strok of th pdal is incrasd. A B 3. Installing th had support rod Driv had support rod in hol in th machin tabl. 4

11 4. Installing and conncting th por sitch (1) Installing th por sitch Fix por sitch undr th machin tabl ith ood scrs. Fix th cabl ith stapls supplid ith th machin as accssoris in accordanc ith th forms of us. * Fiv stapls including th stapl for fixing th opration panl cabl ar supplid as accssoris. (2) Conncting th por sourc cord Voltag spcifications at th tim of dlivry from th factry ar indicatd on th voltag indication sal. Connct th cord in accordanc ith th spcifications. Voltag caution sal 1. Nvr us undr th rong voltag and phas. 2. Whn changing th voltag, rfr to th itm of "Changing th voltag of 100 / 200V" (P.36). Voltag indication sal (3-phas typ only) Rating labl Conncting singl phas 200V, 220V, 230V and 240V Light blu Light blu Tabl Control box Grn/Yllo Bron Bron Grn/Yllo Plug Por sitch Bron Light blu Grn/ Yllo AC200 V AC220 V AC230 V AC240 V GND Por sourc cord Conncting thr phas 200V, 220V and 240V Whit Whit Tabl Control box Grn/Yllo Black Rd Black Rd Grn/Yllo Plug Whit Black Rd Grn/ Yllo AC200 V AC220 V AC240 V GND Por sitch Por sourc cord 5

12 5. Installation of th sing machin had To prvnt possibl accidnts causd by th full of th sing machin, prform th ork by to prsons or mor hn th machin is movd. 1) Fit hing rubbr to th hing shaft,and fix th sing machin main unit. 2) Whn tightning nut to hing rubbr, tightn nut until spring ashr bcoms as B in th illustration, and fix it ith nut r. A If tightning hing rubbr xcssivly, it ill not ork proprly. So, b carful. Hold sction A hn moving th sing machin. A r r r A B 6. Installing th drain rcivr and th had support rubbr 1) Fix drain rcivr in th installing hol of tabl ith four stscrs. 2) Scr in drain bin r to drain rcivr. 3) Insrt sing machin drain pip t into drain bin r. 4) Insrt had support rubbr y into tabl. 1. Insrt drain pip t until it ill go no furthr so that it dos not com off drain bin r hn tilting th machin had. 2. Rmov th tap fixing drain pip t. y t y r 6

13 7. Safty sitch Rmov tap fixing th lvr sction of safty sitch. Impor tant 1. Whn using th safty sitch ithout rmoving tap, it is vry dangrous sinc th sing machin orks vn in th stat that it is tilltd. 2. In cas rror 302 occurs hn th sing machin orks aftr stup, loosn th safty sitch fitting scr ith a scrdrivr, and lor th sitchto th donsid of th sing machin. 8. Tilting th sing machin had Tilt/rais th sing machin had ith both hands taking car not to allo your fingrs to b caught in th had. Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. Whn tilting th sing machin had, tilt th had gntly until it coms in contact ith had support rod. 1. Bfor tilting th sing machin had, mak sur that had support rod is attachd to th machin tabl. 2. Whn raising th sing machin had, do not rais it hil holding motor covr. It ill b th caus of brakag of motor covr. 3. B sur to tilt th sing machin had on a flat plac to prvnt it from falling. 7

14 9. Installing th opration panl Fix opration panl installing plat on th machin tabl ith ood scrs and pass th cabl through hol r in th machin tabl. Fix th opration panl on panl installing plat ith r scrs supplid as accssoris. Fix th cabl on th bottom surfac of th tabl ith th stapls supplid ith th machin as accssoris. Rfr to th figur on th lft sid hn installing th panl undr th tabl. 8

15 10. Conncting th cord Sloly Rmov four scrs E fixing th rar covr of th lctrical box. Whn opning th rar covr, prssing it ith your hands, sloly opn it by approximatly 90 until it stops as illustratd. B sur to lnd your hand to th rar covr in ordr not to lt th rar covr fall. In addition, do not apply forc to th rar covr opnd. CN16 CN14 4P 9P Whit Whit Sing machin had CN16 Whit CN39 CN42 CN43 CN44 CN45 CN40 CN47 2P 6P 6P 6P 6P 4P 2P Yllo Whit Blu Rd Yllo Whit Whit (LK-1901A) CN38 CN34 16P 26P Gray Gray CN14 Whit Opration panl Earth cord CN34 Gray CN38 Gray CN44 Rd CN45 Yllo CN39 Yllo CN47 Whit CN40 Whit CN42 Whit CN43 Blu 9

16 C B 1) Tak car so that th cord is not caught btn th rar covr and th lctrical box main body, clos th rar covr hil prssing sction A on th lor sid of th rar covr, and tightn four scrs. 2) Lor donard th cord locatd on th sid of th control box and cord prssr plat C in th push hol B, prss th cord and tightn scrs. A Ho to lock th cord clamp Ho to rmov th cord clamp Lightly prssing Pull don th clamp. Th clamp gos up. Clamp Lightly prss th cornr of clamp. (Cord clamp is lockd ith a click.) 11. Installing th motor covr Install motor covr on th machin main unit ith scrs supplid ith th machin as accssoris. 10

17 12. Managing th cord Slack 1) In th stat that th sing machin is tiltd, connct th cords, and bundl thm ith clip band as shon in th figur. 2) Fix th cords ith cords stting plat in th stat that th cords slackn as shon in th figur. Whn you tilt th sing machin, mak sur that th sing machin had support bar is placd on th tabl. 13. Installing th y protction covr B sur to attach this covr to protct th ys from th disprs of ndl brakag. B sur to install and us y protction covr. 11

18 14. Installing th thrad stand 1) Assmbl th thrad stand unit, and insrt it in th hol in th machin tabl. 2) Tightn locknut to fix th thrad stand. 3) For ciling iring, pass th por cord through spool rst rod. 12

19 [4] OPERATION OF THE SEWING MACHINE 1. Lubrication Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. A B Chck that th plac btn lor lin B and uppr lin A is filld ith oil. Fill thr ith oil using th oilr supplid ith th machin as accssoris hn oil is short. * Th oil tank hich is filld ith oil is only for lubricating to th hook portion. It is possibl to rduc th oil amount hn th numbr of rotation usd is lo and th oil amount in th hook portion is xcssiv. (Rfr to 8. Adjusting th amount of oil in th hook of [7] MAINTENANCE.) 1. Do not lubricat to th placs othr than th oil tank and th hook of Caution 2 blo. Troubl of componnts ill b causd. 2. Whn using th sing machin for th first tim or aftr an xtndd priod of disus, us th machin aftr lubricating a small amount of oil to th hook portion. (Rfr to 2. Ndl and hook of [7] MAINTENANCE.) 2. Attaching th ndl Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. Loosn stscr and hold ndl ith th long groov facing toard you. Thn fully insrt it into th hol in th ndl bar, and tightn stscr. If th stitchs ar mad as shon in A, attach th ndl facing to th dirction B to a small xtnt. B A 13

20 3. Thrading th machin had Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. Thin synthtic thrad or th lik Pull out th thrad by approximatly 4 cm from th ndl aftr thrading through th ndl. 1. Whn th silicon oil is usd, thrad through thrad guid for silicon (Optional) 2. For thick thrad, pass th thrad through on hol only of ndl bar thrad guid. 4. Installing and rmoving th bobbin cas Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. 1) Opn hook covr. 2) Rais latch of bobbin cas, and rmov th bobbin cas. 3) Whn installing th bobbin cas, fully insrt it into th shuttl shaft, and clos th latch. If it is not fully insrtd, bobbin cas may slip off during sing. 14

21 5. Installing th bobbin Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. 1) St th bobbin into bobbin cas in th dirction 2.5 cm shon in th figur. r 2) Pass th thrad through thrad slit of bobbin t cas, and pull th thrad as it is. By so doing, th thrad ill pass undr th tnsion spring and b pulld out from thrad hol r. 3) Pass th thrad through thrad hol t of th horn sction, and pull out th thrad by 2.5 cm from th thrad hol. If th bobbin is installd in th bobbin cas orinting th rvrs dirction, th bobbin thrad pulling out ill rsult in an inconsistnt stat. 6. Adjusting th thrad tnsion Long Short If thrad tnsion controllr No. 1 is turnd clockis, th lngth of rmaining thrad on th ndl aftr thrad trimming ill b shortr. If it is turnd countrclockis, th lngth ill b longr. Shortn th lngth to an xtnt that th thrad is not slippd off. Adjust ndl thrad tnsion from th opration panl and bobbin thrad tnsion ith. Adjusting th ndl thrad tnsion h 1) Slct thrad tnsion ith ky. 2) St ndl thrad tnsion ith ky or ky. Thr is a stting rang of 0 to 200. Whn th st valu is incrasd, th tnsion bcoms highr. * Th tnsion is st so that 1.5 N (spun thrad #50) is obtaind at th st valu 50 at th tim of standard dlivry. (Whn thrad tnsion No. 1 is rlasd) 15

22 7. Adjusting th thrad tak-up spring Th standard strok of thrad tak-up spring is 8 to 10 mm, and th prssur at th start is 0.1 to 0.3N. 1) Adjusting th strok Loosn stscr, and turn thrad tnsion asm.. Turning it clockis ill incras th moving amount and th thrad draing amount ill incras. 2) Adjusting th prssur To chang th prssur of th thrad tak-up spring, insrt a thin scrdrivr into th slot of thrad tnsion post hil scr is tightnd, and turn it. Turning it clockis ill incras th prssur of th thrad tak-up spring. Turning it countrclockis ill dcras th prssur. 8. Exampl of th thrad tnsion Whn using th sing machin for th first tim, adjust th thrad tnsion rfrring to th tabl blo. Thrad Matrial Ndl thrad Thrad tak-up spring moving Strngth Polystr filamnt thrad #50 Polystr spun thrad #50 Polystr spun thrad #60 (Thrad clamp OFF) Wool Wool T/C broad tnsion stting 30 to to to 35 amount [Thrad draing amount] 10mm [13mm] 10mm [13mm] 8 to 10mm [11 to 13mm] 0.1N 0.2N 0.1N Cotton thrad #50 Cotton thrad #20 Dnim Dnim 35 to to 45 10mm [13mm] 8 to 10mm [11 to 13mm] 0.1N 0.1N 16

23 [5] OPERATION OF THE SEWING MACHINE (BASIC) 1. Itm data stting St ach itm folloing th procdur dscribd blo. Stting of th pattrn No. Stting of th Stting of th Stting of th max. sing X scal Y scal spd limitation Stting th thrad tnsion (1) Turn ON th por sitch. Pattrn No. of th itm slction lights up, and th pattrn No. is indicatd on th data display. (2) Stting of th pattrn No. h 1) Prss th ky to indicat th itm Pattrn NO. 2) Prss th or ky to indicat 14 on th display. (Pattrn No. is st to 14.) Rfr th pattrn No. to th sparat tabl. (3) Stting of th X scal h 1) Prss th ky to indicat th itm X Scal. 2) Prss th or ky to indicat 100. (St X scal to 100%.) Th stting xcding 100% is dangrous sinc ndl and th cloth prssr intrfrs ith ach othr and ndl brakag or th lik ill occur. 17

24 (4) Stting of th Y scal h 1) Prss th ky to indicat th itm Y Scal. 2) Prss th or ky to indicat 100. (St X scal to 100%.) Th stting xcding 100% is dangrous sinc ndl and th cloth prssr intrfrs ith ach othr and ndl brakag or th lik ill occur. (5) Stting of th max. sing spd limitation 1) Prss th ky to indicat th itm Spd. 2) Prss or ky to indicat 400. (Stting of 400 rpm) h (6) Stting th thrad tnsion 1) Prss ky to indicat th itm THREAD TENSION. 2) Prss or ky to indicat 50. (0 to 200 can b st.) h 18

25 (7) Finish of stting 1) Prss th ky. 2) Aftr th ork clamp ft hav movd and gon up, th sing LED lights up, and th sing is rady. Whn th prssr is raisd, b carful that fingrs ar not caught in th prssr sinc th prssr movs aftr having lord. * Whn ky is prssd, th st valus of pattrn No., X/Y scal, tc. ar mmorizd. * If ky is prssd, you can mak sur of th rspctiv stting itms again. Hovr, th itms can not b changd in th stat that th SEWING LED is lit up. * Whn ky is prssd, th READY LED gos off. St valus of th rspctiv itms can b changd. * Thrad tnsion can b changd vn hn th sing LED lights up. Thrad tnsion can b momorizd ith th start sitch as ll. * Us th machin aftr confirming th pattrn No. Whn ky is prssd hil pattrn No. is indicatd "0" (stat at th tim of dlivry), rror display E-10 appars. At this tim, r-st th pattrn No. Impor tant Whn turning OFF th por ithout prssing ky, th st valus of pattrn No., X/Y scal, numbr of max. rotation, and thrad tnsion ar not mmorizd. 2. Chcking th contour of a sing pattrn Mak sur ithout fail of th contour of th sing pattrn aftr slction of th sing pattrn. If th sing pattrn xtnds outsid th ork clamp ft, th ndl ill intrfr ith th ork clamp ft during sing, causing dangrous troubls including ndl brakag. h 1) Prss ky to mak th READY LED light up. 2) Slct th ork clamp foot loring ith ky. 3) Lor th ork clamp ft ith th foot sitch. Th sing machin dos not start vn hn th foot sitch is Rfrnc dprssd undr this mod. d 4) Prss ky in th stat that th ork clamp ft ar lord. Th ork clamp ft do not go up vn Rfrnc hn th foot sitch is dtachd. h 5) Confirm th contour of th pattrn ith ky or ky. 6) Th ork clamp ft ill go up hn ky is prssd. Th prssr dos not com don immdiatly aftr turning ON th por. 19

26 / // / 3. Sing a 1) St a orkpic on th ork clamp foot sction. 2) Dprss th pdal sitch to th first stp, and th ork clamp ft ill com don. If you dtach your foot from th pdal sitch, th ork clamp ft ill go up. 3) Dprss th pdal sitch to th scond stp aftr dscnding th ork clamp ft at th first stp, and th sing machin ill start sing. 4) Aftr th sing machin complts sing, th ork clamp ft ill go up, and rturn to th sing start position. 4. Chang to th othr sing pattrn h 1) Mak th Sing LED go off ith ky. 2) Prss ky and slct th itm of pattrn No. 3) St th pattrn No. ith ky or ky 4) Similarly, stting of X/Y scal, spd, tc. is prformd. 5) Whn ky is prssd, th Sing LED lights up and th sing machin is in th sing rady stat. h Mak sur ithout fail of th contour of th sing pattrn aftr slction of th sing pattrn. If th sing pattrn xtnds outsid th ork clamp ft, th ndl ill intrfr ith th ork clamp ft during sing, causing dangrous troubls including ndl brakag. 20

27 5. Winding a bobbin 5-1. To ind a bobbin hil th sing machin is prforming sing Thrad th bobbin indr and ind th bobbin thrad onto th bobbin as illustratd in th figur To ind a bobbin indpndntly 1) Prss ky to mak th SEWING LED go off. 2) Slct th bobbin indr ith ky. h h Slction cannot b prformd hn th Sing LED is lit up. 3) Prss ky. Th ork clamp ft com don and th Sing LED lights up. 4) Whn th pdal sitch is dprssd, th sing machin rotats. 5) Whn th pdal is dprssd again, or ky or ky is prssd, th sing machin stops. 6) Whn ky is prssd, th Sing LED gos off, th ork clamp ft go up and ky bcoms ffctiv. d Bobbin indr dos not ork immdiatly aftr turning ON th por. Prform th bobbin inding aftr stting pattrn No. or th lik onc, prssing th ky, and making th sing LED light up. h 21

28 6. Thrad clamp dvic Troubl of sing (slip-off of ndl thrad, stitch skipping, or stain of ndl thrad) at th tim of highspd start can b prvntd ith th thrad clamp dvic. Th thrad clamp dvic orks in th stat that th thrad clamp indication LED lights up and dos not ork hn th LED gos off. Changovr of ON/ OFF motion is prformd ith ky. Whn th thrad clamp dvic is OFF, th start automatically bcoms th slo start. 1. Whn mmory sitch No. 35 is "1" (prohibitd), th thrad clamp dos not ork. In addition, ky is inffctiv. 2. Mmory sitch, rfr to [8] HOW TO USE THE MEMORY SWITCH. * Mattrs that dmand spcial attntion hn using th ndl thrad clamp dvic (1) In cas of ith th ndl thrad clamp (motion), mak shortr th lngth of ndl thrad rmaining on th ndl at th sing start for us. Whn th lngth of ndl thrad is lngthnd, ndl thrad on th rong sid of matrial is apt to protrud. In addition, hn th lngth is xcssivly lngthnd, th nd of ndl thrad hld by th ndl thrad clamp may b rolld in th sams. 1) In cas of ith th ndl thrad clamp, th 1) standard of th lngth of ndl thrad is 33 to 36 mm. 33 to 36mm 2) Whn ndl thrad is long aftr rplacing thrad or th lik or sing hil holding ndl thrad by hand, turn OFF th THREAD CLAMP ky. 3) 3) Whn th ndl thrad hld ith th thrad clamp is rolld in th sams, do not dra th matrial forcibly and cut th conncting ndl thrad ith th scissors or th lik. Th sams ar not damagd sinc it is th ndl thrad at th sing start. (2) It is possibl to adjust ndl thrad shortr by making th ndl thrad clamp ork hil holding th stabilizd sing at th start of sing and th gathring (bird's nst) of ndl thrad on th rong sid of matrial can b lssnd. Hovr, for th pattrn hich th stitch lngth for natly rolling in ndl thrad is short, ndl thrad may protrud from th rong sid of matrial. Slct ith/ithout thrad clamp rfrring to th itm blo. 1) Whn th sing lngth is short (lss than approximatly 10 mm), th nd of ndl thrad (Right sid) may protrud lik bard vn hn adjusting ndl thrad shortr. 10mm (Wrong sid) Ndl thrad 22

29 (3) Whn th typ of lor plat that matrial dos not com in clos contact ith throat plat is usd, ndl thrad on th rong sid of matrial may b rolld in th sams rgardlss of ndl thrad play or sing lngth. (Wrong sid) Ndl thrad (4) For LK-1903A (button sing), th thrad clamp is st to th motion prohibitd in th stat of standard dlivry du to th aformntiond (2) and (3). For (mmory sitch No. 35) ith cross-ovr stitch (, tc.) or X shap (, tc.), ndl thrad on th rong sid of matrial bcoms asy to b rolld in. In this cas, it is rcommndd to us th thrad clamp. (5) Whn th thrad clamp is usd, and bobbin thrad at th sing start appars on th right sid of matrial, rduc thrad tnsion at th sing start (2 to 3 stitchs) and bobbin thrad bcoms lss conspicuous. [Exampl of stting] Tnsion of 1 to 2 stiitchs at th sing start is 20 hn sing tnsion stting is 35. * For th stting of tnsion at th sing start, rfr to 5. Stting th pattrn thrad tnsion of [6] OPERATION OF THE SEWING MACHINE (ADVANCED). 23

30 [6] OPERATION OF THE SEWING MACHINE (ADVANCED) 1. Prforming sing using th pattrn kys (,,, and ) Pattrns (No.1 to 200) hich hav bn alrady rgistrd can b rgistrd to P1 to P50. It is possibl to chang and rgistr th scal, max. spd limitation, thrad tnsion and sing position. Sam as th pattrns (No.1 to 200), P1 to P50 ar usd by th slction by scrolling th pattrn Nos. Th pattrn calling from P1 to P25 can b mad by on-touch as ll. * Whn slcting P6 to P25, prform th slction by combination (simultanous prssing) of,,, and kys as shon in th tabl blo. P-No. Slction ky P-No. Slction ky P-No. Slction ky P-No. Slction ky P1 P1 P8 P1+P4 P15 P4+P5 P22 P2+P3+P4 P2 P2 P9 P1+P5 P16 P1+P2+P3 P23 P2+P3+P5 P3 P3 P10 P2+P3 P17 P1+P2+P4 P24 P2+P4+P5 P4 P4 P11 P2+P4 P18 P1+P2+P5 P25 P3+P4+P5 P5 P5 P12 P2+P5 P19 P1+P3+P4 P6 P1+P2 P13 P3+P4 P20 P1+P3+P5 P7 P1+P3 P14 P3+P5 P21 P1+P4+P5 (1) Rgistr to th pattrn ky Stting xampl : Rgistr folloing stting to th P2., Pattrn No. 3, X scal rat : 50%, Y Scal rat : 80%, Max. spd limitation : 2,000 rpm, Thrad tnsion : "50", Pattrn position : 0.5 mm to th right and 1 mm to th front 1) Turn ON th por sitch and prss ky to ntr mod stting (mmory sitch stting). (Sing LED should b put out.) 2) Indicat th pattrn rgistr mod ith or ky. 3) Prss ky. Entr th pattrn rgistr mod. 4) Prss ky. (Slct P-No. to b rgistrd.) Slction can b prformd ith or ky. 5) Prss ky to indicat th Pattrn No. St th Pattrn No. to "3" ith or ky. 24

31 6) Prss ky and st as follos ith or ky. X Scal rat : 50 %, Y Scal rat : 80 %, Max. spd limitation : 2000 rpm, Thrad tnsion : 50 7) Prss ky and X Scal rat indication bcoms 0.0. Travling amount in X dirction can b st in 0.1 mm unit. St 0.5 ith or ky. 8) Prss ky and Y Scal rat indication bcoms 0.0. Travling amount in Y dirction can b st in 0.1 mm unit. St 1.0 ith or ky. 9) Prss ky to finaliz th stting. 10) Prss ky. Pattrn rgistr mod is finalizd. 11) Prss ky. Mod stting is finalizd and th mod rturns to th normal mod. 25

32 (2) Sing opration Opration xampl : Aftr prforming sing ith th contnts of th rgistrd P2, prform sing ith th contnts of P3. d h h h 1) Turn ON th por sitch. 2) Prss th ky. 3) Prss th ky, and hn th sing LED lights up, th ork clamp foot gos up aftr it has movd. 4) Chck th contour of th sing pattrn. (Rfr to th itm Chcking th contour of a sing pattrn.) 5) If th contour of th sing pattrn is accptabl, th sing can b mad. 6) Prss ky aftr compltion of sing and th prssr coms don. Th prssr movs to th sing start point aftr origin rtrival and gos up. (Th P kys can oprat th pattrn chag by on-touch vn hn th sing LED is lighting up.) 7) Prform th abov itms 4) and 5). * Th P1 to P25 can b indicatd on th display hn slcting th pattrn by prssing th or ky. / 0 to 99,/ P1 to 25, h P1 to P25 hich hav not bn rgistrd ar not indicatd. Prss P1 to P25 ky hil th sing LED lights up and th prssr coms don. B carful that your fingrs ar not caught in th prssr. d Rfrnc Pattrn rgistr from P26 to P50 can b prformd. Rgistr can not b prformd in to ky. Dsignat th pattrn by th pattrn slction only. Indicat th pattrn ith or ky. / 0 to 99,/ P1 to P25,/ P26 to P50, Pattrn slction from P26 to P50 cannot b prformd hil th sing LED lights up. 26

33 2. Prforming sing using th combination function By arranging in th ordr of us of th pattrn rgistr (P1 to P50) hich hav bn alrady rgistrd and rgistring in C1 to C20, th sing pattrn ill chang in th ordr vry tim th sing machin finishs th sing. Evry on combination No. can b rgistrd up to th maximum 30 pattrns. (1) Rgistr of th combination Stting xampl : Combin in th ordr of P1, P2 and P3, and rgistr thm in th C1. 1) Turn ON th por sitch and prss ky to ntr th mod stting (mmory sitch stting). (Sing LED should b put out.) 2) Indicat th combination mod ith or ky. 3) Prss ky. Sing LED lights up to ntr th combination mod. C1 to C20 can b slctd ith or ky. 4) Prss ky, and thn prss ky. P1 is st to th first pattrn of C1. P1 to P50 can b slctd ith or ky as ll. 5) Prss ky, and thn prss ky. P2 is st to th scond pattrn of C1. P1 to P50 can b slctd ith or ky as ll. 6) Prss ky, and thn prss ky. P3 is st to th third pattrn of C1. P1 to P50 can b slctd ith or ky as ll. 7) Prss ky to finaliz th rgistr. 8) Prss ky. Combination rgistr mod is finalizd. 9) Prss ky. Mod stting is finalizd and th mod rturns to th normal mod. 27

34 (2) Sing opration Opration xampl : Prform sing ith th contnts of th rgistrd C1. 1) Turn ON th por sitch. 2) St th pattrn No. to C1-1 using th or ky. Scroll as follos : / 0 to 99,/ P1 to P50,/ C1 to C20, h h 3) Prss th ky. Whn th sing LED lights up, th ork clamp ft ill go up aftr having movd. 4) If th contour of th pattrn is accptabl, th sing can b mad. 5) Evry tim th sing is finishd, th stp is mad in th ordr of th combination. Aftr complting on cycl of sing, th stp rturns to th first stp. Th sing can b mad rpatdly. d / C1. 1 / C1. 2 / C1. 3 * Whn you dsir to rturn th pattrn to th prvious on or skip th nxt pattrn aftr sing, prss or ky in a stat that th sing LED lights up. Th indication of th pattrn ill chang, and th ork clamp ft ill mov to th sing start point. * If th contnts of P1 to P50 ar changd aftr rgistration of C1 to C20, th contnts of P1 to P50 usd in C1 to C20 ill chang. So, b carful. * Mak sur of th contour of th pattrn for ach of th pattrns. (Rfr to th itm Chcking th contour of th sing pattrn.) 28

35 3. Prforming sing using th bobbin thrad countr Th production countr can b usd as th bobbin thrad countr. In cas a sam sing pattrn is sn in rptition, th sing machin ill stop sing hn th numbr of tims (th spcifid numbr) that can b sn ith a bobbin is rachd. Th bobbin thrad countr is of th subtracting mthod. Th countr at th tim of dlivry is st to th production countr (adding mthod). If it is usd as th bobbin thrad countr, it is ncssary to chang ovr mmory sitch No. 18. (Rfr to th itm "Ho to us th mmory sitch", P. 37.) h h 1) Prss ky to indicat th Countr. 2) Thn prss th ky. 3) Thn prss th or ky, and st th spcifid numbr of tims that can b sn ith a bobbin. 4) Evry tim th sing machin finishs a sing cycl, counting-don is mad by on. 5) Whn th sing machin finishs th spcifid numbr of tims, th sing machin dos not start vn if dprssing th pdal. 6) Rplac th bobbin ith a n on, and prss th ky. Th valu of th countr rturns to th st valu. 7) Rpat th stps of procdur from th stps 3) to 5). h h 4. Ho to us th tmporary stop Whn mmory sitch No. 31 is st to "1", TO USE THE MEMORY SWITCH" P.37.) ky can b usd as th tmporary stop ky. (Rfr to " HOW 1) Sing machin stops by mans of ky. Error 50 is indicatd. 2) Thr ar thr oprations aftr stop as blo. R-start of sing by mans of th start sitch. Prss ky to prform thrad trimming, prform positioning ith or ky, and r-start by mans of th start sitch. Prss ky to prform thrad trimming, and prss again ky to rturn to th origin. 29

36 5. Stting th pattrn thrad tnsion Ndl thrad tnsion for 6 stitchs at th sing start, th portion hich is changd ovr from basting stitch to zigzag stitch, and th portion of ti stitch at th sing nd can b individually st. 1) 1) Whil th sing LED lights up, prss ky to indicat th ndl thrad tnsion. 2) Lor th prssr ith th foot pdal. h Whn th foot pdal is dprssd until it ill go no furthr, th sing machin starts. So, b carful. 2) d 3) Mov th fd ith ky. 4) c is indicatd at th position hr th tnsion stting is possibl. 5) Prssing ky, st th tnsion ith or ky. 6) Rpat stps 3), 4) and 5) to st th tnsion. 7) Whn stting is compltd, prss ky. Th prssr movs to th origin and gos up. 3), 4) h 5) h h 7) 30

37 6. Cautions in opration (1) Whn th rror indicator lamp lights up, b sur to chck th caus of troubl and tak a propr corrctiv masur. (2) Do not dra, by hand, th matrial bing sn during sing. Doing so ill caus th ndl shift from th corrct position. If th ndl movs from th corrct position, prss th ky to tims. This ill rturn th ndl to th normal origin. (3) Do not turn OFF th por in a stat that th ndl is lord. Th prssr coms don and th ipr intrfrs ith ndl. As a rsult, thr is a dangr of ndl brakag or th lik. Rfrnc for th sing spd to b applid Sn product / thrad / ndl 8-layrd dnim / Cotton thrad #50 / DPx5 #16 8-layrd ooln gabardin / Polystr filamnt #50 / DPx5 #14 8-layrd dnim / Cotton thrad #20 / DPx17 #19 Ovrlappd sing of 6 x 12-layrd dnim / Cotton thrad #20 / DPx17 #19 Tricot + shouldr strap (3 + 1) layrd sction / Polystr spun #60 / DPx5 #11 Had typ / Sing spd S (Standard) / 3,000 rpm S (Standard) / 2,300 rpm H (Havy-ight matrial)/3,000 rpm, W (Doubl-capacity hook)/2,700 rpm H (Havy-ight matrial) / 2,500 rpm F (Foundation) / 2,000 rpm * To prvnt th thrad brakag du to th ndl hat, st th sing spd rfrring to th abov tabl in accordanc ith th sing conditions. * For sing th foundation or th lik, lor th hight of th ndl bar to prvnt th stitch skipping. (Rfr to th itm Adjusting th hight of th ndl bar ) [7] MAINTENANCE 1. Adjusting th hight of th ndl bar Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. : Uppr ngravd lin : Engravd lin for DP x 5 : Engravd lin for DP x to 1mm is for H and W typs only F typ only. Bring ndl bar to th lost position of its strok. Loosn ndl bar connction scr and adjust so that uppr markr lin ngravd on th ndl bar aligns ith th bottom nd of ndl bar bushing, lor. For F typ only, adjust th ndl bar to th position hr it is lord by 0.8 mm to 1 mm from th cntr of uppr markr lin ngravd on th ndl bar. Aftr th adjustmnt, mak sur that thr is no unvn toru. Whn stitch skipping occurs in accordanc ith th sing conditions, adjust th hight of th ndl bar so as to lor it by 0.5 to 1 mm from th ndl bar ngravd lin. 31

38 2. Adjusting th ndl-to-shuttl rlation Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. Rlation btn ndl and ngravd lins 1) Turn th handhl by hand. Whn ndl bar has gon up, adjust so that lor markr lin ngravd on th ndl bar aligns ith th bottom nd of th ndl bar bushing, lor. 2) Loosn stscr in th drivr. Opn innr hook prssrs to th right and lft, and rmov innr hook prssr. At this tim, b carful not to lt innr hook com off and fall. 0 mm 3) Adjust so that th blad point of innr hook aligns ith th cntr of ndl, and that a claranc of 0 mm is providd btn th front nd of th drivr and th ndl as th front nd fac of drivr rcivs th ndl to prvnt th ndl from bing bnt. Thn tightn stscr of th drivr. 0 mm 0.05 to 0.1 mm 4) Loosn stscr of th shuttl, and adjust th longitudinal position of th shuttl. To do this adjustmnt, turn shuttl rac adjusting shaft clockis or countrclockis to provid a 0.05 to 0.1 mm claranc btn ndl and th blad point of innr hook. 5) Aftr adjusting th longitudinal position of th shuttl, furthr adjust to provid a 7.5 mm claranc 7.5 mm btn th ndl and th shuttl by adjusting th rotating dirction. Thn tightn stscr of th shuttl. Apply a small amount of oil to rac sction and oil ick, and us th sing machin aftr an xtndd priod of disus or claning th priphry of hook portion. 32

39 3. Adjusting th lift of th ork clamp foot As th ork is prformd hil th por is ON, nvr touch th sitchs othr than th ncssary on so as to prvnt accidnts causd by th malfunction of sitchs. Max. 17 mm 1) With th machin in stop mod, rmov six stscrs of th top covr, and tak off top covr. 2) Apply L-shapd rnch to sockt bolt of clamp, and loosn th sockt bolt. 3) Push don L-shapd rnch to incras th lift of th ork clamp foot, or pull it up to dcras th lift. 4) Aftr th adjustmnt, scurly tightn sockt bolt. 5) If th right and lft ork clamp ft ar not lvlld, loosn fixing scr and adjust th position of th ork clamp foot lvr support plat to lvl thm. At this tim, b carful not to caus ork clamp foot lvr support plat to intrfr ith fd brackt. If th ork clamp foot lvr support plat intrfrs ith th ipr, radjust th hight of th ipr using stscr in th ipr installing bas. 4. Th moving knif and countr knif Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. 0.5 mm Throat plat 18.5 mm 1) Loosn adjusting scr so that a claranc of 18.5 mm is providd btn th front nd of th throat plat and th top nd of thrad trimmr lvr, small. To adjust, mov th moving knif in th dirction of arro. 2) Loosn stscr so that a claranc of 0.5 mm is providd btn ndl hol guid and countr knif. To adjust, mov th countr knif. 33

40 5. Ndl thrad clamp dvic Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. 1) Whn thrad is caught at top nd of th thrad clamp, thrad clamp bcoms incomplt and sing troubl at th sing start ill b causd. Rmov it ith tzrs or th lik. 2) Whn rmoving thrad ast or thrad dust collctd on th thrad clamp dvic, rmov it aftr rmoving th throat plat. 6. Adjustmnt of th ipr Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. 1.5 mm or mor 23 to 25 mm 1) Loosn scr to adjust so that a claranc of 1.5 mm or mor is providd btn th ipr and th ndl. At this tim, th standard of th distanc btn th ipr and th ndl is 23 to 25 mm. By adjusting th distanc id, th ork clamp foot can prvnt stpping on ndl thrad hn it coms don. Espcially hn th thin ndl is usd, adjust th distanc id to such an xtnt of 23 mm. * Th position of th ndl is hn th sing mchin has stoppd aftr th sing finishd. 34

41 7. Draining ast oil Whn polythyln oilr bcoms filld ith oil, rmov polythyln oilr and drain th oil. 8. Amount of oil supplid to th hook 1) Loosn stscr and rmov stscr. 2) Whn scring in adjustmnt scr, th amount of oil of oil pip, lft can b rducd. 3) Aftr th adjustmnt, scr in stscr and fix it. 1. Th stat of standard dlivry is th position hr is lightly scrd in and rturnd by 4 turns. 2. Whn rducing th amount of oil, do not scr in th scr at onc. Obsrv th stat for approximatly half a day at th position hr is scrd in and rturnd by 2 turns. If rducing is xcssiv, orn-out of th hook ill rsult. 9. Rplacing th fus 1. To avoid lctrical shock hazards, turn OFF th por and opn th control box covr aftr about fiv minuts hav passd. 2. Opn th control box covr aftr turning OFF th por ithout fail. Thn, rplac ith a n fus ith th spcifid capacity. Th machin uss th folloing thr fuss : For puls motor por supply protction 5A (tim-lag fus) For solnoid and puls motor por supply protction 3.15A (tim-lag fus) For control por supply protction 2A (fast-blo typ fus) 35

42 10. Changing th voltag of 100/200V To prvnt prsonal injuris causd by lctric shock hazards or abrupt start of th sing machin, carry out th ork aftr turning OFF th por sitch and a laps of 5 minuts or mor. To prvnt accidnts causd by unaccustomd ork or lctric shock, rust th lctric xprt or nginr of our dalrs hn adjusting th lctrical componnts. It is adaptabl to th voltag of singl phas 100V to 120V/3-phas 200V to 240V by changing th voltag changovr connctor mountd on FLT p.c.b. (Caution) Whn th changing procdur is rong, th control box ill b brokn. So, b vry carful. Changing procdur of th changovr connctor 1. Turn OFF th por sourc ith th por sitch aftr confirming that th sing machin has stoppd. 2. Dra out th por cord from th por plug sockt aftr confirming that th por sitch is turnd OFF. Thn ait for fiv minuts or mor. 3. Rmov th front covr. 4. Rmov four scrs fixing th rar covr of th control box and sloly opn th rar covr. A 1 A. In cas of using ith 3-phas 200V to 240V Changing th changovr connctor Connct to 200V th 100/200V changovr connctor of FLT p.c.b. 1 locatd on th sid of th Box Sid of th control box. Connct th crimp styl trminal of AC input cord to th por plug as shon in th figur. B C WHITE BLACK RED GREEN/ YELLOW WHITE BLACK RED GREEN/ YELLOW WHITE BLACK RED GREEN/ YELLOW WHITE BLACK RED GREEN/ YELLOW WHITE BLACK RED GREEN/ YELLOW WHITE BLACK RED GREEN/ YELLOW (Plug sid) (Plug sid) (Plug sid) B. In cas of using ith singl phas 100V to 120V Changing th changovr connctor Connct to 100V th 100/200V changovr connctor of FLT p.c.b. 1 locatd on th sid of th Box Sid of th control box. Connct th crimp styl trminal of AC input cord to th por plug as shon in th figur. (Caution) Scurly prform th insulation tratmnt to th rd trminal hich is not usd ith insulation tap or th lik. (Whn th insulation is insufficint, thr is a dangr of lctric shock or lakag currnt.) C. In cas of using ith singl phas 200V to 240V Changing th changovr connctor Connct to 200V th 100/200V changovr connctor of FLT p.c.b. 1 locatd on th sid of th Box Sid of th control box. Connct th crimp styl trminal of AC input cord to th por plug as shon in th figur. (Caution) Scurly prform th insulation tratmnt to th rd trminal hich is not usd ith insulation tap or th lik. (Whn th insulation is insufficint, thr is a dangr of lctric shock or lakag currnt.) 5. Chck that th chang has bn prformd ithout fail bfor closing th rar covr. 6. B carful that th cord is not pinchd btn th rar covr and th control box main unit. Clos th rar covr hil prssing th lor sid of rar covr, and tightn four scrs. 36

43 11. Rplnishing th dsignatd placs ith gras Whn th sing machin has bn usd for a crtain numbr of tims of sing, rror cod No. E220 is displayd on th opration panl at th tim of turning ON th por. This display informs th oprator of th tim of rplnishing th dsignatd placs ith gras. B sur to rplnish th placs ith th gras blo. Thn call th mmory sitch No. 245 and st it to "0" ith th RESET ky. Evn aftr th display of th rror No. E220, hn th RESET ky is prssd, th rror is rlasd, and th sing machin can b continuously usd. Aftrards, hovr, th rror No. E220 is displayd vry tim th por is turnd ON. In addition, hn th sing machin is usd furthr for a crtain priod of tim aftr th display of rror No. E220, th rror No. E221 is displayd and th sing machin fails to oprat sinc th rror cannot b rlasd vn hn th RESET ky is prssd. Whn th rror No. E221 is displayd, b sur to rplnish th dsignatd placs blo ith gras. Thn start up th mmory sitch and st No. 245 to "0" ith th RESET ky. 1. Aftr rplnishing th placs ith gras, th rror No. E220 or No. E221 is displayd again unlss th mmory sitch No. 245 is changd to "0". 2. Us gras tub (Part No ) supplid as accssoris to rplnish th dsignatd placs blo ith gras.if gras othr than th dsignatd on is rplnishd, damag of componnts ill b causd. Turn OFF th por bfor starting th ork so as to prvnt accidnts causd by abrupt start of th sing machin. (1) Rplnishing th ccntric cam sction ith gras 1) Opn th upsid covr and rmov th gras y covr y. 2) Rmov rubbr cap locatd on th sid of ccntric cam. Thn rplnish thr ith gras. (2) Rplnishing th oscillator pin sction ith gras 1) Tilt th machin had and rmov th gras covr u. 2) Rmov stscr r in oscillator gar, scr in th gras tub attachd joint t supplid as accssoris, and rplnish thr ith th gras. 3) Scurly tightn stscr r hich has bn rmovd aftr rplnishing ith th gras. t r u 37

44 [8] HOW TO USE THE MEMORY SWITCH Th sing machin opration can b changd by changing th stting of th mmory sitch. 1. Start and chang of th mmory sitch 1) Whn ky is prssd in th stat that th sing LED is put out, th mmory sitch stting mod is obtaind hich is indicatd hn "M" ky is prssd indicats that th max. spd limitation of th first mmory sitch is 3,000 rpm. (Stat at th tim of dlivry from th factory) Thr figurs from th top ar mmory sitch Nos. To figurs from th bottom ar contnts of stting. 2) Chang th mmory sitch No. ith or ky. 3) Adjust th mmory sitch No. to th No. you dsir to chang, and prss ky. Th sing LED lights up. 4) Chang th contnts of th mmory sitch ith or ky. 5) Th valu can b rturnd to th valu at th tim of dlivry from th factory ith ky. 6) Prss ky to rgistr th contnts of chang. Sing LED gos off and th mod rturns to th slctiv stat of th mmory sitch No. 7) Prss ky to finaliz th mmory sitch stting mod and th mod rturns to th normal mod. 2. Exampl of th mmory sitch stting (1) Stting th max. sing spd limitation Stting xampl : Stting th max. sing spd limitation to 1,800 rpm 1) Prss ky in th stat that th sing LED is put out. Th mmory sitch is startd and th contnts of mmory sitch No. 1 ar indicatd. It is not ncssary to chang th sing spd sinc th max. spd limitation of th sing machin is st ith mmory sitch No. 1. Th indicatd mmory sitch No. can b changd ovr ith or ky. 38